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2019
Low Cab Forward 5.2L Diesel Engine
4500HD/4500XD/5500HD Series
chevrolet.com

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Summarization of Contents

Introduction
Using this Manual
Guide on how to quickly locate information in the manual.
Danger, Warning, and Caution
Explains the meaning of hazard messages found in the manual and on vehicle labels.
Warning/Caution Labels in Your Vehicle
Describes the purpose and location of warning/caution labels on the vehicle.
In Brief
Instrument Panel
Details the layout and components of the instrument panel.
Initial Drive Information
Overview of important features and operations for new drivers.
Performance and Maintenance
Covers topics related to fuel economy and diesel exhaust fluid.
Keys, Doors, and Windows
Keys and Locks
Explains the main key, spare key, and their usage for vehicle operation.
Vehicle Security
Discusses features and practices to prevent vehicle theft.
Windows
Details the operation of power windows and related switches.
Seats and Restraints
Front Seats
Instructions on adjusting driver and passenger seat positions for comfort and safety.
Seat Belts
Information on proper use, maintenance, and child restraint systems for seat belts.
Child Restraints
Guidelines for installing and using child restraint systems in the vehicle.
Storage
Storage Compartments
Details various storage areas like glove box, cupholders, and overhead compartment.
Information on Loading the Vehicle
Guidance on proper loading and weight distribution to ensure safety.
Instruments and Controls
Controls
Covers steering wheel adjustment, horn, wipers, and power outlets.
Warning Lights, Gauges, and Indicators
Explains the function of various warning lights and gauges on the instrument cluster.
Information Displays
Details the Driver Information Center (DIC) and its display functions.
Lighting
Exterior Lighting
Explains exterior lamp controls, including headlights, turn signals, and hazard flashers.
Interior Lighting
Details controls for instrument panel illumination, dome lamps, and cargo lamps.
Infotainment System
Radio
Instructions on AM-FM radio operation, reception, and control panel features.
Audio Players
Details CD player, USB port, and Bluetooth audio connectivity.
Phone
Information on Bluetooth connectivity, registering devices, and making calls.
Climate Controls
Climate Control Systems
Explains how to control heating, cooling, and ventilation for the vehicle.
Air Vents
Describes the location and function of various air vents for directing airflow.
Maintenance
Instructions for replacing the passenger compartment air filter.
Driving and Operating
Driving Information
Covers driver behavior, distracted driving, braking, and steering techniques.
Starting and Operating
Details new vehicle break-in, pedals, ignition positions, and engine warm-up procedures.
Emergencies (Troubleshooting)
Provides guidance on handling common vehicle issues and troubleshooting.
Diesel Particulate Filter (DPF)
DPF PM Accumulation Level
Details the DIC display for DPF regeneration status and PM accumulation levels.
DPF Regeneration Status
Explains the amber display indicating DPF regeneration status.
Switch Regeneration Procedure
How to use the DPF switch to initiate regeneration.
Diesel Exhaust Fluid (DEF)
Diesel Exhaust Fluid (DEF) Low Level Warning
Describes the warnings and restrictions when DEF level is low or empty.
Incorrect DEF/SCR System Malfunction Warnings
Details warnings and restrictions for DEF/SCR system malfunctions.
Automatic Transmission
Automatic Transmission
Explains basic operation, clutch pedal use, and selector lever functions.
Selector Lever
Details the operation of the selector lever for various gear positions.
Brakes
Parking Brake
Instructions on how to apply and release the parking brake for safety.
Antilock Brake System (ABS)
Explains how ABS prevents wheel locking and improves stability.
Electronic Braking force Distribution (EBD)
Describes EBD function in distributing braking force between front and rear wheels.
Cruise Control
Cruise Control
How to use cruise control for maintaining constant speed, including conditions and warnings.
Vehicle Care
General Information
Advice on dealer services and general vehicle care.
Vehicle Checks
Guidance on performing basic service checks and adjustments by the owner.
Engine Compartment
Overview of engine components and access for inspection.
Engine Oil
Engine Cover
Instructions for accessing the engine compartment in crew cab models.
Engine Oil
Importance of engine oil, specifying types, and checking oil level.
Change Intervals
Change Intervals
Details recommended intervals for engine oil and filter changes based on usage.
Choosing the Right Quality Oil
Guidance on selecting appropriate engine oil, especially for DPF-equipped vehicles.
Automatic Transmission Fluid
Automatic Transmission Fluid
Importance of fluid quality and quantity, and recommended fluids.
Checking the Automatic Transmission Oil level
Step-by-step guide to checking the transmission fluid level.
Engine Coolant
Engine Air Cleaner/Filter
Importance of a clean air filter for engine performance and DPF regeneration.
Engine Coolant
Information on coolant, protection against overheating, and freezing.
Engine Coolant in Cold Weather
Engine Coolant in Cold Weather
Advice on mixing coolant and water for freeze protection in cold climates.
Preparing Engine Coolant
Safety precautions and procedures for preparing and handling engine coolant.
Brakes
Power Steering Fluid
Checking and changing power steering fluid, and recommended fluids.
Washer Fluid
Checking and refilling windshield washer fluid.
Brakes
General suggestions for effective braking and brake system component longevity.
Hydraulic Brake Booster (HBB) Fluid
Hydraulic Brake Booster (HBB) Fluid
Details on the specific fluid type and characteristics for the HBB system.
Wiper Blade Replacement
Wiper Blade Replacement
Step-by-step instructions for removing and installing wiper blades and inserts.
Headlamp Aiming
Headlamp Aiming
Instructions for adjusting headlamp aim for proper illumination and safety.
Bulb Replacement
Guidance on replacing various vehicle bulbs and warnings about LED replacements.
Bulb Wattage
Bulb Wattage
A table listing bulb types, wattages, and quantities for various vehicle lights.
Headlamps and Front Turn Signal
Replacing the Headlamps
Explains replacing headlamp bulbs and front turn signal lamps.
Replacing a Front Turn Signal Lamp
Replacing a Front Turn Signal Lamp
Detailed steps for replacing front turn signal lamps.
Electrical System
Electrical System
General information about checking wiring and maintaining the electrical system.
Replacing the Fuses and Relays
Guidance on locating, identifying, and replacing blown fuses and relays.
The Location of Fuses and Relays
The Location of Fuses and Relays
Diagrams showing the location of fuse boxes and relay boxes in the cab.
Replacing Relays
Replacing Relays
Advice on replacing relays, noting that not all vehicles may have all shown components.
When Slow-blow Fuses Blow Out
When Slow-blow Fuses Blow Out
Explains the purpose of slow-blow fuses and when to check them.
Wheels and Tires
Wheels and Tires
Information on operating load, inflation pressure, and manufacturer recommendations.
Tire Inflation
Explains the importance of proper tire inflation for safety and vehicle control.
Checking Tires
Checking Tires
Guidance on checking tire air pressure, considering vehicle model and tire size.
Wheel Replacement Recommendations
Advice on when and how to replace wheels, and warnings about using non-standard ones.
Damaged Tires
Damaged Tires
Information on the dangers of mounting wrong size tires and seeking expert services for wheel changes.
Wheel Nut Torque
Wheel Nut Torque
Specifies the tightening torque for wheel nuts and the sequence for tightening.
Tire Pressure
Tire Pressure
Provides a table of tire load and inflation pressures for different sizes.
Tire Rotation
Explains the importance of regular tire rotation for uniform wear and longer tire life.
If a Tire Goes Flat
If a Tire Goes Flat
Instructions on how to safely stop and change a flat tire.
Jump Starting
Jump Starting - North America
Detailed instructions for jump starting a vehicle using jumper cables and another vehicle's battery.
Towing the Vehicle
Towing the Vehicle
General guidelines and precautions for towing a disabled vehicle safely.
Front End Towing (Front Wheels Off Ground)
Steps to prepare a disabled vehicle for front end towing with front wheels raised.
Appearance Care
Exterior Care
Advice on maintaining the vehicle's exterior finish through washing and cleaning.
Interior Care
General guidelines for cleaning the vehicle's interior using automotive cleaners and vacuum.
Underbody Maintenance
Underbody Maintenance
How to clean the underbody to prevent corrosion from road materials.
Interior Care
General guidelines for cleaning the vehicle's interior using automotive cleaners and vacuum.
General Cleaning of Soiled or Water Spotted Fabric Type Trim
General Cleaning of Soiled or Water Spotted Fabric Type Trim
Methods for cleaning fabric trim using foam cleaners.
Spot Cleaning Fabric Type Trim
Techniques for removing specific spots and stains from fabric trim.
Service and Maintenance
Maintenance Schedule
Provides a table of recommended service intervals for various vehicle components.
Owner Checks and Services
Lists daily pre-operation inspections and checks to be performed by the owner.
Additional Maintenance and Care
Covers routine checks and maintenance based on driving conditions and safety.
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
A table listing recommended fluids and lubricants by usage and part number.
Maintenance Replacement Parts
Advice on using genuine GM parts for replacements and warnings about aftermarket parts.
Technical Data
Vehicle Identification
Explains the VIN and its importance for registration and identification.
Vehicle Data
Lists capacities and specifications for engine, transmission, and other systems.
VIN Interpretation
VIN Interpretation
Explains how to interpret the Vehicle Identification Number (VIN) codes.
Capacities and Specifications
Capacities and Specifications
Provides engine, transmission, and other system specifications.
Customer Information
Customer Satisfaction Procedure
Steps to follow if concerns are not resolved by the dealership.
Customer Assistance Offices
Contact information for Chevrolet customer assistance in the United States.
Reporting Safety Defects
Instructions on reporting safety defects to NHTSA and General Motors.
Roadside Assistance Program
Roadside Assistance Program
Details on coverage, services provided, and exclusions for roadside assistance.
Collision Damage Repair
Collision Damage Repair
Advice on getting collision damage repaired by qualified technicians with proper parts.
Collision Parts
Information on genuine GM, recycled, and aftermarket collision parts.
If a Crash Occurs
If a Crash Occurs
Steps to take in case of a crash, including emergency services and information gathering.
Publication Ordering Information
Publication Ordering Information
How to order service manuals and customer literature from Helm, Inc.
Vehicle Data Recording and Privacy
Vehicle Data Recording and Privacy
Explains the vehicle's computer systems, data recording, and privacy implications.

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