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2022
Shop Manual
GTX
Series, RXT™ Series
WAKE™ Pro
Fish Pro Sport, Fish Pro Trophy

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Summarization of Contents

Safety Notice
Important Safety Precautions
General shop safety practices and precautions for servicing watercraft.
Introduction
Vehicle Information
Details on Hull Identification Number (HIN) and Engine Identification Number (EIN).
Hoisting a Watercraft
Instructions for securely mounting a watercraft on a stand using a lifting strap.
Engine Emissions Information
Manufacturer, dealer, and owner responsibilities regarding engine emission control.
Manual Information
Guidance on understanding and using the manual's procedures and terminology.
Tightening Torque
Specifications and procedures for tightening fasteners and using torque wrenches.
Fastener Information
Details on metric fasteners, self-locking fasteners, and Loctite application procedures.
Section 01 Maintenance
Maintenance Schedule
Scheduled maintenance tasks based on time or operating hours.
Storage Procedure
Procedures for preparing the watercraft for storage, including engine, fuel, and body.
Preseason Preparation
Steps to prepare the vehicle after a period of inactivity or for seasonal use.
Special Procedures
Specific procedures for events like towing, submersion, or water-flooded engines.
Section 02 Engine
Engine Removal and Installation
Refer to the specific section for engine removal and installation procedures.
Air Intake System
Procedures for removing and installing air intake components like silencer and tube.
Exhaust System
Procedures for maintaining and servicing the exhaust system, including EGTS.
Cooling System - Vehicle
Details on the closed and open loop cooling systems, components, and maintenance.
Intercooler
Maintenance procedures for the intercooler, including flushing and leak testing.
Section 03 Electronic Management Systems
Engine Management System
Description of the Engine Management System (EMS) and its components.
iControl System
Overview of the iControl system, including iTC and iBR functions.
Controller Area Network (CAN)
Explanation of the CAN bus protocol and its role in vehicle communication.
Communication Tools
Information on diagnostic cables, interface cards, and software (BUDS2) for vehicle communication.
Diagnostic and Fault Codes
System monitoring, fault codes, indicator lights, message displays, and beeper signals.
Section 04 Fuel System
Intelligent Throttle Control (iTC)
Description of the iTC system, including modes like Touring, Sport, ECO, and Cruise Control.
Fuel Tank and Fuel Pump
Procedures for inspecting, testing, and replacing fuel tank and fuel pump components.
Section 05 Electrical System
Power Distribution and Grounds
Diagrams and identification for the fuse box, relays, and ground points.
Wiring Harness and Connectors
Information on wiring harnesses, connectors, and terminal removal/installation tools.
Charging System
System description, inspection, testing, and troubleshooting for the charging system and battery.
Starting System
Basic starting operation, logic, troubleshooting, and procedures for switches and solenoids.
Radio Frequency Digitally Encoded Security System (RF D.E.S.S.)
Description and troubleshooting of the D.E.S.S. security system, keys, and operation.
Information Center
Troubleshooting and testing procedures for the multifunction gauge and its indicators.
Section 06 Steering and Propulsion
Steering
Procedures for steering column, handlebar grip, switch cover, steering cable, and column support.
iBR, Reverse and VTS
System description, components, and procedures for iBR actuator, trim ring, and gate.
Jet Pump
Procedures for inspecting and servicing jet pump components like impeller, wear ring, and housing.
Drive Shaft
Procedures for drive shaft removal, inspection, and installation, including floating ring.
Section 07 Body and Hull
Body
Procedures for removing and installing various body panels and components.
Hull
Procedures for hull repairs, inlet grate, ride plate, and thru-hull fittings.
Section 08 Technical Specifications
Vehicles
Technical specifications for cooling, exhaust, fuel, electrical, steering, propulsion, and weight.
Section 09 Wiring Diagram
Wiring Diagram Information
Information on wire color codes, terminal identification, and component application in wiring diagrams.

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