Related Manuals for SeaDoo WAKE Pro 2022
Summarization of Contents
Safety Notice
Important Safety Precautions
Essential safety practices for vehicle operation and maintenance.
Introduction
Vehicle Information
Details on Hull Identification Number (HIN) and Engine Identification Number (EIN).
Engine Identification Number (EIN)
Location of the Engine Identification Number (EIN) on the engine.
Hoisting a Watercraft
Instructions for securely mounting a watercraft on a stand for service.
Engine Emissions Information
Manufacturer, dealer, and owner responsibilities regarding emissions.
Manual Information
Guidance on understanding manual procedures and related information.
Manual Layout
Explanation of the manual's division into sections and subsections.
Typical Page
Explanation of typical page elements and their meaning in the manual.
Typical Page
Detailed breakdown of elements on a typical manual page.
Tightening Torque
Crucial specifications for proper assembly and maintenance procedures.
Fastener Grade/Torque
Table detailing torque specifications based on fastener grade and size.
Fastener Information
Notes on metric fasteners and the importance of correct matching.
Self-Locking Fastener Procedure
Procedure for working with and applying threadlockers to self-locking fasteners.
Loctite® Application Procedure
General procedures for using Loctite products as recommended in the manual.
Threadlocker Application for Stud Installation in Blind Holes
Instructions for applying threadlocker to studs in blind holes.
Threadlocker Application for Pre-Assembled Parts
Guidance on applying threadlocker to pre-assembled components.
Threadlocker Application for an Adjustment Screw
Procedure for applying threadlocker to adjustment screws.
Application for Stripped Thread Repair
Detailed steps for repairing stripped threads using Form-A-Thread.
Gasket Compound Application
Proper application of gasket compounds and Loctite for sealing.
Threadlocker Application for Case-In Components (Metallic Gaskets)
Instructions for applying threadlocker to metallic gaskets in case-in components.
Service Tools Index
Alignment Shaft Adapter
Details for Alignment Shaft Adapter, Part Number, and page reference.
Fuel Tank Test Cap
Details for Fuel Tank Test Cap, Part Number, and page reference.
Test Cap
Details for Test Cap, Part Number, and page reference.
Section 01 Maintenance
01 – Maintenance Schedule
Schedule outlining maintenance tasks based on time or usage.
EPA Regulation - Canadian and USA Vehicles
Information on emissions control, repairs, and fuel requirements for North American vehicles.
Every Year at Preseason or 100 Hours of Operation (Whichever Comes First)
Detailed annual or 100-hour maintenance checks and procedures.
02 – Storage Procedure
Procedures for properly storing the watercraft to prevent damage.
Draining the Exhaust System
Steps to drain the exhaust system to prevent damage from freezing.
Lubricating the Internal Parts of the Engine
Recommendations for lubricating engine internals for corrosion protection during storage.
Applying an Anticorrosion Treatment
Applying anti-corrosive lubricant to metallic components in the engine compartment.
Body and Hull
Guidance on cleaning and protecting the watercraft's body and hull.
03 (Preseason Preparation)
Procedures for preparing the vehicle after winter or extended non-use.
04 – Special Procedures
Procedures for handling special situations like towing or submersion.
Towing the Watercraft in Water
Precautions and speed limits for towing the watercraft in water.
Submerged Watercraft
Immediate steps to take if the watercraft is submerged to prevent engine damage.
Water-Flooded Engine
Steps for servicing an engine that has been flooded with water.
Drowned Mode
Procedure to activate Drowned Mode for engine ventilation and drying.
Section 02 Engine
01 (Engine Removal and Installation)
Reference to procedures for engine removal and installation.
02 (Air Intake System)
Information and diagrams related to the air intake system.
02 (Air Intake System)
Diagrams for air intake system components for different engine models.
Procedures
Practical guidance for servicing specific components.
Air Intake Silencer Location
Component identification and location.
Removing the Air Intake Silencer
Step-by-step instructions for removing the air intake silencer.
Disassembling the Air Intake Silencer
Instructions for taking apart the air intake silencer.
Assembling the Air Intake Silencer
Steps for correctly assembling the air intake silencer.
Air Intake Tube
Component service procedures for the air intake tube.
Removing the Air Intake Tube
Procedure for removing the air intake tube, specifically for supercharged engines.
03 (Exhaust System)
Overview of the exhaust system, including service tools and products.
Exhaust System
Exploded view of the exhaust system components with torque specifications.
Exhaust System
Diagrams showing exhaust system routing for different models.
Exhaust System
Diagrams illustrating exhaust system routing for models with an intercooler.
Exhaust System
Diagrams showing exhaust system components and their connections.
Exhaust System
Description of the exhaust system's water cooling and evacuation process.
System Description
Description of the exhaust system's water cooling and evacuation process.
Exhaust System
Testing procedures for the Exhaust Gas Temperature Sensor (EGTS) resistance.
Testing the EGTS Resistance
Steps to test the Exhaust Gas Temperature Sensor (EGTS) resistance.
Exhaust System
Essential maintenance steps for flushing the exhaust system to prevent corrosion and damage.
Flushing the Exhaust System
Essential steps for flushing the exhaust system to prevent corrosion and damage.
Exhaust System
Procedures for removing, inspecting, and installing the exhaust manifold.
Procedures
Practical guidance for servicing specific components.
Exhaust Manifold
Procedures for removing, inspecting, and installing the exhaust manifold.
Exhaust System
Steps for accessing, removing, inspecting, and installing the muffler.
Procedures
Practical guidance for servicing specific components.
Muffler
Steps for accessing, removing, inspecting, and installing the muffler.
Exhaust System
Procedures for replacing front and rear exhaust hoses.
Procedures
Practical guidance for servicing specific components.
Exhaust Hoses
Procedures for replacing front and rear exhaust hoses.
Exhaust System
Steps for removing, inspecting, and installing the exhaust pipe and rubber adapter.
Procedures
Practical guidance for servicing specific components.
Exhaust Pipe
Steps for removing, inspecting, and installing the exhaust pipe and rubber adapter.
Exhaust System
Detailed procedures for installing the exhaust pipe and rubber adapter.
Procedures
Practical guidance for servicing specific components.
Exhaust Pipe
Detailed procedures for installing the exhaust pipe and rubber adapter.
Exhaust System
Procedures for removing and installing the resonator.
Procedures
Practical guidance for servicing specific components.
Resonator
Procedures for removing and installing the resonator.
Exhaust System
Instructions for inspecting and installing the resonator.
Procedures
Practical guidance for servicing specific components.
Resonator
Instructions for inspecting and installing the resonator.
04 (Cooling System - Vehicle)
Overview of the cooling system, including service tools and products.
Cooling System - Vehicle
Diagram illustrating the closed-loop cooling system with numbered components.
Cooling System - Vehicle
Diagram illustrating the open-loop cooling system with numbered components.
Cooling System - Vehicle
Diagram showing closed-loop cooling system components with torque values.
Cooling System - Vehicle
Diagram for open-loop cooling system components on 155 models.
Cooling System - Vehicle
Diagram for open-loop cooling system components on 230 and 300 models.
Cooling System - Vehicle
Description of the closed-loop cooling system and its technical specifications.
General
Description of the closed-loop cooling system and its technical specifications.
Maintenance
Information on recommended coolant types and warnings about potential burns.
Engine Coolant
Information on recommended coolant types and warnings about potential burns.
Cooling System - Vehicle
Step-by-step instructions for draining the cooling system.
Draining the System
Step-by-step instructions for draining the cooling system.
Cooling System - Vehicle
Guidelines for diagnosing engine overheating issues.
Troubleshooting
Guidelines for diagnosing engine overheating issues.
Procedures
Practical guidance for servicing specific components.
Pressure Cap
Procedure for testing the pressure cap's opening pressure.
Section 02 Engine
05 (Intercooler)
Overview of the intercooler, including service tools.
Intercooler
Essential steps for flushing the intercooler to prevent corrosion.
Maintenance
Essential steps for flushing the intercooler to prevent corrosion.
Intercooler Flushing
Essential steps for flushing the intercooler to prevent corrosion.
Procedures
Practical guidance for servicing specific components.
Intercooler Leak Test
Steps to perform a leak test on the intercooler.
Procedures
Practical guidance for servicing specific components.
Removing the Intercooler
Step-by-step instructions for removing the intercooler.
Replacing Intercooler Attachments
Procedure for replacing intercooler attachments, including drilling rivets.
Section 03 Electronic Management Systems
01 (Engine Management System)
Overview of the engine management system for 1503 NA (155) engines.
01 (Engine Management System)
Overview of the engine management system for 1503 HO ACE (230) engines.
01 (Engine Management System)
Overview of the engine management system for 1630 ACE (300) engines.
Engine Management System
Description of the engine management system (EMS) and its functions.
General
Description of the engine management system (EMS) and its functions.
Limp Home Mode
Explanation of the Limp Home Mode when major faults are detected.
Diagnostic Mode
Description of the ECM's self-diagnostic modes for systems and components.
02 (iControl System)
Overview of the iControl system, including its components like iTC and iBR.
iControl System
Overview of the iControl system, including its components like iTC and iBR.
03 (Controller Area Network (CAN))
Explanation of the CAN bus protocol and its role in vehicle communication.
Controller Area Network (CAN)
Explanation of the CAN bus protocol and its role in vehicle communication.
Troubleshooting
Diagnostic tips and a chart for CAN communication problems.
04 (Communication Tools)
Information on communication tools required for diagnostics, including software and hardware.
Communication Tools
Information on communication tools required for diagnostics, including software and hardware.
Prerequisite for USB Communication
Prerequisites for establishing USB communication with the diagnostic tool.
Prerequisite for CAN Communication
Prerequisites for establishing CAN communication with the diagnostic tool.
05 (Diagnostic and Fault Codes)
Overview of the system's monitoring capabilities and fault detection.
Diagnostic and Fault Codes
Overview of the system's monitoring capabilities and fault detection.
Indicator Lights and Message Display Information
Explains indicator lights and messages displayed on the multifunction gauge for system status.
Fault Messages
Lists and describes various fault messages that may appear on the information center.
Beeper Signals
Explains the beep codes emitted by the monitoring system for various conditions.
Fault Codes
Explanation of fault codes and how to read and find their descriptions using diagnostic software.
Section 04 Fuel System
01 (Intelligent Throttle Control (iTC))
Overview of the Intelligent Throttle Control (iTC) system, including service tools.
Intelligent Throttle Control (iTC)
Detailed description of the iTC system, its components, and operation.
System Description
Detailed description of the iTC system, its components, and operation.
Operating Modes
Table and explanation of available operating modes like Touring, Sport, ECO, and Speed Limiter.
Slow Speed Mode
Description and settings for Slow Speed Mode for precise low-speed control.
Ski Mode (If equipped)
Explanation of Ski Mode for precise launches and towing speeds.
Procedures
Practical guidance for servicing specific components.
Throttle Accelerator Sensor (TAS)
General description and testing procedure for the Throttle Accelerator Sensor (TAS).
Mode/Speed Control Switch
Overview of the Mode/Speed Control switch and its operation.
Testing the Mode/Speed Control Switch
Procedure for testing the Mode/Speed Control switches using a multimeter.
02 (Fuel Tank and Fuel Pump)
Overview of the fuel tank and fuel pump system, including service tools.
Fuel Tank and Fuel Pump
General safety warnings and system description for fuel lines and the fuel pump module.
General
General safety warnings and system description for fuel lines and the fuel pump module.
Inspection
Procedure for testing the fuel tank for leaks using pressure.
Testing Fuel Tank for Leaks
Procedure for testing the fuel tank for leaks using pressure.
Testing Fuel Pump Pressure
Procedure for testing the fuel pump pressure and validating system components.
Test when Engine Is Stopped
Steps to measure fuel pressure with the engine stopped.
Testing Fuel Pump Input Voltage
Procedure to test the input voltage to the fuel pump.
Testing Fuel Pump Circuit
Steps to test the fuel pump circuit for continuity and proper function.
Removing the Fuel Pump
Step-by-step instructions for removing the fuel pump module from the fuel tank.
Fuel Filter
Procedures for inspecting and removing/installing the fuel filter.
Fuel Level Sensor
Overview and troubleshooting for the fuel level sensor system.
Testing Fuel Level Sensor Voltage at Information Center
Procedure to test fuel level sensor voltage at the information center connector.
Removing the Fuel Level Sensor
Step-by-step instructions for removing the fuel level sensor from the fuel pump module.
Installing the Fuel Level Sensor
Instructions for installing the fuel level sensor, including reconnecting wires and testing.
Fuel Tank
Procedure for inspecting the fuel tank for damage and proper installation of filler hose.
Inspecting the Fuel Tank
Procedure for inspecting the fuel tank for damage and proper installation of filler hose.
Removing the Fuel Tank
Steps for removing the fuel tank, including siphoning fuel and disconnecting lines.
Installing the Fuel Tank
Instructions for installing the fuel tank, ensuring proper positioning and securing.
Section 05 Electrical System
01 (Power Distribution and Grounds)
Overview of the power distribution diagram and fuse box identification.
Power Distribution and Grounds
Overview of the power distribution diagram and fuse box identification.
Fuse Box
Overview of the power distribution diagram and fuse box identification.
Power Distribution and Grounds
Relay pin identification and conditions for operation.
Relay
Relay pin identification and conditions for operation.
Grounds
Location of all ground terminals on the front of the engine.
02 (Wiring Harness and Connectors)
List of service tools for wiring harnesses and connectors.
Wiring Harness and Connectors
Glossary of acronyms used for wiring harness components.
General
Glossary of acronyms used for wiring harness components.
Wiring Harness and Connectors
Diagrams showing connections for engine sensors and accessories.
Wiring Harness and Connectors
Diagram of wiring for the sound system and USB option.
Wiring Harness and Connectors
Glossary of acronyms and descriptions for electrical system components.
General
Glossary of acronyms and descriptions for electrical system components.
Wiring Harness and Connectors
Procedures for disassembling and reassembling the Deutsch diagnostic connector.
Diagnostic Connector, LTS (Deutsch)
Procedures for disassembling and reassembling the Deutsch diagnostic connector.
ECM Connector (Molex)
Information on ECM connectors, their removal, and installation.
Wiring Harness and Connectors
Inspecting and probing the ECM connector terminals.
Removing Connector Terminal (Harness Connector)
Instructions for removing signal and power terminals from the ECM harness connector.
DS, STS, FP, TAS, BRLS, FB, DCC, MSL, MSR,CONNECTORS (DELPHI/PACKARD)
Procedures for removing terminals from Delphi/Packard connectors.
ACC, HIC, HIC1,HIC2, USB IC,(MOLEX)
Procedures for disconnecting and probing Molex connectors.
DIAGNOSTIC CONNECTOR, LTS (DEUTSCH)
Procedures for extracting sockets and pins from Deutsch connectors.
VOLTAGE REGULATOR/RECTIFIER CONNECTOR (FURUKAWA)
Procedures for removing and installing terminals from the Furukawa connector.
BATTERY CABLES
Instructions for crimping battery cables and installing terminals.
Wiring Harness and Connectors
Instructions for installing protective heat shrink rubber tubing on terminals.
03 (Charging System)
Overview of the charging system, its purpose, and components like the magneto and regulator.
Charging System
Overview of the charging system, its purpose, and components like the magneto and regulator.
Inspection
Procedures for testing charging system output using diagnostic software and a multimeter.
Charging System Output
Procedures for testing charging system output using diagnostic software and a multimeter.
Charging System
Table and notes for testing output voltage with a multimeter.
Output Voltage Test Using a Multimeter
Table and notes for testing output voltage with a multimeter.
Battery
Information on battery cleaning, inspection, and testing methods.
Battery
Guidelines for storing batteries, charging frequencies, and charging a very flat battery.
Battery
Instructions for installing the battery, including cable connection order and dielectric grease application.
04 (Starting System)
Overview of the starting system, including service tools and basic operation.
Starting System
Overview of the starting system, including service tools and basic operation.
Diagnostic Guidelines
Troubleshooting guide for various starting system issues based on symptoms.
Procedures
Practical guidance for servicing specific components.
Engine Start/Stop Switch
Procedures for testing the START/STOP switch circuit continuity.
Starting System
Testing continuity of the solenoid control circuit.
Procedures
Practical guidance for servicing specific components.
Solenoid Control Circuit Continuity
Testing continuity of the solenoid control circuit.
Starting System
Procedure for measuring the solenoid coil resistance.
Procedures
Practical guidance for servicing specific components.
Testing Solenoid Coil Resistance
Procedure for measuring the solenoid coil resistance.
Starting System
Instructions for installing the solenoid.
Procedures
Practical guidance for servicing specific components.
Installing the Solenoid
Instructions for installing the solenoid.
05 (Radio Frequency Digitally Encoded Security System (RF D.E.S.S.))
Overview of the RF D.E.S.S. system, its components, and general description.
Radio Frequency Digitally Encoded Security System (RF D.E.S.S.)
Overview of the RF D.E.S.S. system, its components, and general description.
General
Overview of the RF D.E.S.S. system, its components, and general description.
Troubleshooting
Diagnostic guidelines for common D.E.S.S. system issues.
Diagnostic Guidelines
Diagnostic guidelines for common D.E.S.S. system issues.
Procedures
Practical guidance for servicing specific components.
Programming D.E.S.S. Keys
Steps for programming D.E.S.S. keys using diagnostic software.
06 (Information Center)
Overview of the information center, including service tools and indicator lights.
Information Center
Overview of the information center, including service tools and indicator lights.
Troubleshooting
Diagnostic tips for electrical problems, focusing on battery condition and connectors.
Diagnostic Tips
Diagnostic tips for electrical problems, focusing on battery condition and connectors.
Multifunction Gauge Troubleshooting
Troubleshooting for gauge functions that are inoperative or intermittent.
Gauge Functions Inoperative or Working Intermittently
Troubleshooting for gauge functions that are inoperative or intermittent.
Procedures
Practical guidance for servicing specific components.
Testing the Multifunction Gauge
Procedure to test the multifunction gauge using diagnostic software.
Testing the Multifunction Gauge Using BRP Diagnostic Software (BUDS2)
Procedure to test the multifunction gauge using diagnostic software.
Testing the Multifunction Gauge Power Input
Procedure to test USB power voltage at the gauge connector.
Testing the Multifunction Gauge USB Power Voltage
Procedure to test USB power voltage at the gauge connector.
Installing the Multifunction Gauge
Steps for installing the multifunction gauge after replacement, including software updates.
07 (Accessories)
General information on accessories and troubleshooting electrical problems.
Accessories
General information on accessories and troubleshooting electrical problems.
General
General information on accessories and troubleshooting electrical problems.
Troubleshooting
Diagnostic tips for electrical problems, focusing on battery condition and connectors.
Diagnostic Tips
Diagnostic tips for electrical problems, focusing on battery condition and connectors.
Procedures
Practical guidance for servicing specific components.
Testing Sound System Ground Wire Continuity
Procedure to test ground wire continuity for the sound system.
Testing Sound System Input Voltage
Procedure to test input voltage for the sound system.
Fish Finder Sonar
Information on the fish finder sonar connection and its fuse.
Testing Fish Finder sonar Ground Wire Continuity
Procedure to test ground wire continuity for the fish finder sonar.
Testing Fish Finder sonar Input Voltage
Procedure to test input voltage for the fish finder sonar.
Section 06 Steering and Propulsion
01 (Steering)
Overview of the steering system, including service products and exploded view of the steering column.
Steering
Overview of the steering system, including service products and exploded view of the steering column.
Steering Column
Exploded view of the steering column components with torque specifications.
Steering Column Support and Cable
Exploded view of steering column support and cable assembly with torque values.
Steering
Procedure for adjusting steering alignment by turning the adjustment nut.
Adjustment
Procedure for adjusting steering alignment by turning the adjustment nut.
Adjusting the Alignment of the Steering
Procedure for adjusting steering alignment by turning the adjustment nut.
Steering
Visual guide for adjusting steering cable by turning the adjustment nut based on watercraft behavior.
Adjustment
Visual guide for adjusting steering cable by turning the adjustment nut based on watercraft behavior.
Procedures
Practical guidance for servicing specific components.
Handlebar Grip
Procedures for removing and installing the handlebar grip.
Procedures
Practical guidance for servicing specific components.
Handlebar Switch Cover (LH or RH)
Instructions for removing and installing the handlebar switch cover.
Procedures
Practical guidance for servicing specific components.
Steering Cover
Procedures for removing and installing the steering cover.
Procedures
Practical guidance for servicing specific components.
Replacing the Engine Cut-Off Switch
Steps for replacing the engine cut-off switch.
Procedures
Practical guidance for servicing specific components.
Throttle and iBR Levers
Procedure for replacing the throttle or iBR lever.
Procedures
Practical guidance for servicing specific components.
Steering Cable
Procedures for replacing the steering cable, including removal and installation.
Procedures
Practical guidance for servicing specific components.
Steering Column
Procedures for removing and inspecting the steering column.
Procedures
Practical guidance for servicing specific components.
Steering Column Support
Procedures for removing and installing the steering column support and pivot bushings.
Procedures
Practical guidance for servicing specific components.
Steering Tilt Release Handle
Procedure for replacing the steering tilt release handle.
02 (iBR, Reverse and VTS)
Overview of the iBR, Reverse, and VTS systems, including service tools and products.
iBR, Reverse and VTS
Overview of the iBR, Reverse, and VTS systems, including service tools and products.
iBR Actuator
Exploded view of the iBR actuator and its components with torque specifications.
VTS Trim Ring and Nozzle
Exploded view of VTS trim ring and nozzle components with torque and Loctite specifications.
iBR Gate
Exploded view of the iBR gate assembly with torque and Loctite specifications.
iBR Gate
Exploded view of the iBR gate assembly with torque and Loctite specifications.
General
General information on assembly/installation, torque values, and threadlocker use for the iBR system.
System Description (iBR)
Description of iBR system components and their functions.
iBR System Components
Description of iBR system components and their functions.
System Description (iBR)
Explanation of iBR operation in Forward, Reverse, Braking, and Neutral modes.
System Description (VTS)
Description of the VTS system and its function in adjusting jet nozzle trim.
Procedures
Practical guidance for servicing specific components.
iBR Auto Calibration
Procedure for performing iBR auto-calibration using diagnostic software.
Inspection
Inspection of the iBR system, including fault codes and testing sequences.
Testing Sequence
Steps to troubleshoot the iBR system, including checks and diagnostics.
Procedures
Practical guidance for servicing specific components.
Switches Location and Pin-Out
Location and pin-out information for BRLS switches.
Procedures
Practical guidance for servicing specific components.
iBR Actuator
Exploded view of the iBR actuator with torque specifications.
Testing iBR Actuator Motor Current
Procedure for testing the iBR actuator motor current draw.
Removing the iBR Actuator
Step-by-step instructions for removing the iBR actuator.
iBR Reverse Gate
Procedures for removing and installing the iBR reverse gate.
Removing the iBR Reverse Gate
Procedures for removing and installing the iBR reverse gate.
Connecting Arm
Procedures for removing and installing the connecting arm.
Actuator Output Shaft
Procedures for removing and installing the actuator output shaft.
VTS Trim Ring
Procedures for removing and installing the VTS trim ring.
Brake and Reverse Lever Switch (BRLS)
Testing and specifications for the Brake and Reverse Lever Switch (BRLS).
Testing and Specifications
Testing and specifications for the Brake and Reverse Lever Switch (BRLS).
Testing CAN Communication
Procedure for testing CAN communication with the iBR actuator.
Section 06 Steering and Propulsion
03 (Jet Pump)
Overview of the jet pump, including service tools and products.
Jet Pump
Description of main jet pump components and inspection of impeller condition.
General
Description of main jet pump components and inspection of impeller condition.
Jet Pump Main Components
Description of main jet pump components and inspection of impeller condition.
Inspection
Procedure for checking impeller and wear ring clearance.
Impeller Condition
Inspection of impeller condition.
Impeller/Wear Ring Clearance
Procedure for checking impeller and wear ring clearance.
Leak Test
Procedure for performing a leak test on the jet pump.
Procedures
Practical guidance for servicing specific components.
Sacrificial Anodes
Inspection and replacement of sacrificial anodes.
Inspecting the Sacrificial Anodes
Inspection and replacement of sacrificial anodes.
Procedures
Practical guidance for servicing specific components.
IDF Arm
Procedures for removing and installing the iDF arm.
Removing the iDF Arm
Procedures for removing and installing the iDF arm.
Venturi
Procedures for removing and installing the venturi.
Removing the Venturi
Procedures for removing and installing the venturi.
Jet Pump Housing
Procedures for removing and installing the jet pump housing.
Removing the Jet Pump Housing
Procedures for removing and installing the jet pump housing.
Impeller Cover
Procedures for removing, inspecting, and installing the impeller cover.
Removing the Impeller Cover
Procedures for removing, inspecting, and installing the impeller cover.
Impeller
Procedures for removing and installing the impeller.
Removing the Impeller
Procedures for removing and installing the impeller.
Wear Ring
Procedures for inspecting, removing, and installing the wear ring.
Inspecting the Wear Ring
Procedures for inspecting, removing, and installing the wear ring.
Removing the Wear Ring
Procedures for inspecting, removing, and installing the wear ring.
Installing the Wear Ring
Methods for installing the wear ring using a freezer or press.
Impeller Shaft, Bearing and Seals
Procedures for removing the impeller shaft, bearing, and seals.
Removing the Impeller Shaft, Bearing and Seals
Procedures for removing the impeller shaft, bearing, and seals.
Installing the Impeller Shaft, Bearing and Seals
Instructions for installing the bearing onto the impeller shaft.
Installing the Impeller Shaft and Seals
Procedures for installing seals and the impeller shaft assembly.
Installing the Impeller Shaft and Seals
Steps for installing the impeller, including greasing and tightening nuts.
Installing the Impeller Shaft and Seals
Instructions for installing O-rings and the impeller cover.
Section 06 Steering and Propulsion
04 (Drive Shaft)
Overview of the drive shaft, including service tools and products.
Drive Shaft
Instructions for accessing the drive shaft by removing seats and covers.
Procedures
Practical guidance for servicing specific components.
Drive Shaft Access
Instructions for accessing the drive shaft by removing seats and covers.
Removing the Drive Shaft
Steps for removing the drive shaft, including using specialized tools for the floating ring.
Procedures
Practical guidance for servicing specific components.
Inspecting the Drive Shaft
Inspecting the drive shaft for damage, wear, and deflection.
Drive Shaft
Inspecting the drive shaft for damage, wear, and deflection.
Floating Ring
Inspecting and installing the floating ring.
Installing the Drive Shaft
Instructions for installing the drive shaft, including PTO seal and engine alignment.
Drive Shaft Bellows
Procedures for inspecting and removing the drive shaft bellows.
Removing the Drive Shaft Bellows
Procedures for inspecting and removing the drive shaft bellows.
Procedures
Practical guidance for servicing specific components.
Carbon Ring
Procedures for removing and installing the carbon ring.
Section 07 Body and Hull
01 (Body)
Overview of body components, including service products.
Body
Exploded view of body components with torque specifications.
Body
Diagram of storage compartment and ventilation components with torque specifications.
Body
Exploded view of front cover components with torque specifications.
Fish Finder Sonar (Fish Pro Model)
Exploded view of the fish finder sonar mount for Fish Pro models.
Seat
Procedures for cleaning, removing, and installing the seat.
Wakeboard Rack and Wake Pylon (Wake Pro Model)
Exploded view of wakeboard rack and pylon components.
Procedures
Practical guidance for servicing specific components.
Hood
Procedures for removing and installing the hood.
Procedures
Practical guidance for servicing specific components.
Storage Compartment Cover
Procedures for removing and installing the storage compartment cover.
Body
Procedures for removing and installing the glove box cover.
Procedures
Practical guidance for servicing specific components.
Glove Box Cover
Procedures for removing and installing the glove box cover.
Body
Procedures for removing and installing the fish finder sonar support.
Procedures
Practical guidance for servicing specific components.
Fish Finder Sonar Support
Procedures for removing and installing the fish finder sonar support.
Body
Instructions for ensuring proper location of mounting tabs and installing the seat.
Seat
Instructions for ensuring proper location of mounting tabs and installing the seat.
Mirrors
Procedures for replacing the mirror, including heating and cleaning.
Bumpers
Procedures for removing and installing front and rear bumpers.
Removing the Bumper
Procedures for removing and installing front and rear bumpers.
Side Bumpers
Procedures for removing and installing side bumpers, including using soapy water.
Installing the Bumper
Procedures for removing and installing side bumpers, including using soapy water.
Lateral Cosmetics
Procedures for removing and installing the center cosmetic component.
Removing the Center Cosmetic
Procedures for removing and installing the center cosmetic component.
Procedures
Practical guidance for servicing specific components.
Removing the Front Cosmetic
Steps for removing the front cosmetic part.
Lateral Grille Assembly
Procedures for removing and installing the front grille assembly.
Removing the Lateral Grille
Procedures for removing and installing the front grille assembly.
Front Grille Assembly
Procedures for removing and installing the front grille assembly.
Removing the Front Grille Assembly
Procedures for removing and installing the front grille assembly.
Cleat
Procedures for removing and installing the cleat.
Removing the Cleat
Procedures for removing and installing the cleat.
Engine Service Cover
Procedures for removing and installing the engine service cover.
Removing the Engine Service Cover
Procedures for removing and installing the engine service cover.
Installing the Engine Service Cover
Procedures for removing and installing the engine service cover.
Gauge
Refer to INFORMATION CENTER subsection for gauge removal and installation.
Removing and Installing the Gauge
Refer to INFORMATION CENTER subsection for gauge removal and installation.
Sound System
Procedures for removing and installing the sound system.
Removing the Sound System
Procedures for removing and installing the sound system.
Installing the Sound System
Installation is reverse of removal; tighten screws to specification.
Ventilation
Procedures for removing and installing the ventilation adaptor.
Removing the Ventilation Adaptor
Procedures for removing and installing the ventilation adaptor.
Installing the Ventilation Adaptor
Installation is reverse of removal; pay attention to ventilation tubes positioning.
Storage Compartment
Procedures for removing and installing the storage compartment and its cover.
Removing the Storage Compartment
Procedures for removing and installing the storage compartment and its cover.
Installing the Storage Compartment
Installation is reverse of removal; ensure lower shock reinforcement is in place.
Storage Cover Alignment
Ensuring proper alignment of storage cover, latch bases, and ventilation adapter.
Wake Pylon (Wake Pro Model)
Procedures for removing and installing the wake pylon assembly.
Removing the Wake Pylon
Procedures for removing and installing the wake pylon assembly.
Rear Extension (Fish Pro Model)
Warning and procedures for installing the rear extension on Fish Pro models.
Procedures
Practical guidance for servicing specific components.
Apply Loctite on the Following Screws
Instructions for applying Loctite to specific screws during assembly.
Section 07 Body and Hull
02 (Hull)
Overview of hull components and service products.
Hull
Procedures for removing and installing the inlet grate, including sealant application.
Procedures
Practical guidance for servicing specific components.
Inlet Grate
Procedures for removing and installing the inlet grate, including sealant application.
Hull
Procedures for removing and installing the ride plate.
Procedures
Practical guidance for servicing specific components.
Ride Plate
Procedures for removing and installing the ride plate.
Hull
Instructions for cleaning and installing the ride plate, including sealant application.
Procedures
Practical guidance for servicing specific components.
Ride Plate
Instructions for cleaning and installing the ride plate, including sealant application.
Hull
Procedures for removing and installing the jet pump support.
Procedures
Practical guidance for servicing specific components.
Jet Pump Support
Procedures for removing and installing the jet pump support.
Hull
Steps for cleaning the jet pump support and hull surface.
Procedures
Practical guidance for servicing specific components.
Cleaning the Jet Pump Support
Steps for cleaning the jet pump support and hull surface.
Hull
Procedures for removing, cleaning, and installing the thru-hull fitting.
Procedures
Practical guidance for servicing specific components.
Thru-Hull Fitting
Procedures for removing, cleaning, and installing the thru-hull fitting.
Hull
Procedures for removing and installing rear sponsons.
Procedures
Practical guidance for servicing specific components.
Rear Sponsons
Procedures for removing and installing rear sponsons.
Bailers
Information on bailers, their function, and inspection.
Bow Eyelet
Procedures for removing and installing the bow eyelet.
Removing the Bow Eyelet
Procedures for removing and installing the bow eyelet.
Installing the Bow Eyelet
Procedures for removing and installing the bow eyelet.
Stern Eyelets
Procedures for removing and installing the stern eyelets.
Removing the Stern Eyelet
Procedures for removing and installing the stern eyelets.
Installing the Stern Eyelet
Procedures for removing and installing the stern eyelets.
Section 08 Technical Specifications
01 (Vehicles)
Technical specifications for the cooling, exhaust, fuel, and electrical systems.
Vehicles
Technical specifications for the cooling, exhaust, fuel, and electrical systems.
Cooling System
Specifications for the cooling system type, coolant, capacity, and cap pressure.
Exhaust System
Specifications for the exhaust system type and water injection.
Fuel System
Specifications for fuel type, tank capacity, and reserve level for various models.
Electrical System
Specifications for the battery and anti-start system.
Steering
Specifications for steering system and nozzle pivoting angle.
Propulsion
Specifications for coupling type, drive shaft, jet pump, and impeller.
IBR and VTS
Specifications for iBR and VTS systems, including gate angle and actuator details.
Weight and Loading Capacity
Specifications for dry weight, passenger limit, and storage capacity for various models.
Dimensions
Specifications for overall length of different models.
Materials
Specifications for materials used in impeller, hull, steering cover, and other components.
Section 09 Wiring Diagram
01 (Wiring Diagram Information)
General information on wiring diagrams, including location and wire color codes.
Wiring Diagram Information
General information on wiring diagrams, including location and wire color codes.
General
General information on wiring diagrams, including location and wire color codes.
Wiring Diagram Location
Location of the wiring diagrams within the manual.
Wiring Diagram Codes
Explanation of wire color codes used in the diagrams.
Wire Color Codes
Explanation of wire color codes used in the diagrams.
General Wire Color Use
Explanation of the general use of wire colors in wiring diagrams.
Color Codes
Reference table for wire color codes.
Terminal Identification on Connector
How terminal positions are identified on connectors in wiring diagrams.
Terminal Identification on a Wiring Diagram
How wiring harness connectors are identified on diagrams.
Connectors Linked by a Dashed Line
Explanation of how segmented connectors are linked in wiring diagrams.
CAN Wire Circuit References
Coding used for CAN linked components in wiring diagrams.
Component Application
Indication of components that are optional or applicable to specific models.
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