Duco DucoBox Energy 460-2ZS Installation Manual

Duco DucoBox Energy 460-2ZS Installation Manual

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DucoBox Energy Premium
ENGLISH
Installation manual
Step by step
duco.tv
instructions
L1315004 (Revision K | 27.09.2023)

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Table of Contents
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Summarization of Contents

01 Introduction
01.A Versions
Lists available variants of the DucoBox Energy Premium and their article numbers.
Scope of Delivery
Lists the components included with the DucoBox Energy Premium.
Key Product Codes
Explains the codes used for product variations and features.
Optional Accessories
Lists available optional accessories for the DucoBox Energy Premium.
01.B Operation
2-Zone System Operation
Details the day/night zone functionality for improved energy efficiency and comfort.
Bypass Functionality
Describes the bypass function for cooling the house during summer days.
Frost Protection Mechanisms
Explains the unit's mechanisms to prevent the heat exchanger from freezing.
Constant Flow Regulation
Explains how constant flow regulation maintains airflow despite filter clogging.
02 Regulations and Safety Instructions
General Installation and Safety Guidelines
Details areas to avoid during installation and general handling precautions for safe operation.
03 Components and Connections
Component Identification
Lists and visually identifies all components of the DucoBox Energy Premium.
Configuration Layouts
Shows the component layout for both left-hand and right-hand connection setups.
03.B Connections
Main Circuit Board Connections
Illustrates the main circuit board with labeled connection points.
Duco Connectivity Board Installation
Explains the functionality and connection of the optional Duco Connectivity Board.
04 Wiring
Wiring Diagram Overview
Presents a clear wiring diagram for connecting the unit and controllers.
Connecting Cables to PCB
Provides step-by-step visual instructions for connecting cables to the main circuit board.
05 Mounting Guidelines
General Installation Advice
Gives essential advice on ductwork, installation location, and acoustic comfort.
Key Installation Tips
Highlights key recommendations for optimal system operation and installation.
05.B Wall Mounting the DucoBox
Wall Mounting Procedure
Step-by-step instructions for wall-mounting the unit, including bracket and level checks.
05.E Air Duct Selection and Integration
Choosing Air Ducts
Advises on selecting duct sizes based on flow rate and airflow velocity.
Integrating Connection Pieces
Lists connection pieces for integrating ducts with the ventilation unit.
05.F Vent Installation
Connecting Air Ducts
Explains how to connect ductwork considering left-hand or right-hand configurations.
Air Ducting to House and Outdoors
Identifies supply and extract air duct connections for both house and outdoor routes.
06 Initial Startup Procedure
Starting Up the DucoBox Energy Premium
Provides crucial warnings and steps for initial unit power-up and basic settings.
Next Steps After Startup
Lists subsequent actions required after initial startup, like calibration and component pairing.
Power Failure Handling
Explains how the unit behaves and what to do after a power interruption.
07 Electrical Installation
07.A Component Pairing
Step-by-step guide for pairing various control components with the unit.
Zone Designation for Pairing
Explains zone identification for 2-zone system setup during component pairing.
08 Air-side Calibration
08.A Pre-setting Ventilation Vents
Guides on setting supply and exhaust vents based on different situations and flow rates.
08.B Calibrating Airflow Rates
Calibrating Supply Air Vents
Step-by-step guide to adjust and measure supply vent flow rates.
Calibrating Exhaust Air Vents
Step-by-step guide to adjust and measure exhaust vent flow rates.
08.C Verification of Calibration
Explains how to verify the calibrated flow rates after adjustment.
09 Display Menu Navigation
09.A Display Overview and Operation
Details the main screen layout, symbols, and how to navigate the display.
09.C Resident Settings Adjustments
Date and Time Settings
Instructions for setting or synchronizing the unit's date and time.
Bypass Operation Modes
Automatic Bypass Operation
Details the default automatic bypass function for cooling.
Manual Bypass Control
Instructions on how to manually control the bypass function.
09.D Advanced Installer Settings
Activating Advanced Mode
Steps to enter the installer-specific advanced settings menu.
Frost Protection Settings
Details frost protection settings, including heating elements and imbalance methods.
Freezing Event Recovery
Describes the unit's behavior and recovery process during freezing events.
09.E Menu Structure Overview
INFO Menu Section
Lists information categories like sensors, error list, and serial numbers.
SETTINGS Menu Section
Overview of settings like comfort temperature, unit control, and programming.
INSTALLATION Menu Section
Details installation procedures like wizards, resets, and advanced mode access.
CALIBRATION Menu Section
Explains calibration wizards and verification procedures.
11 Maintenance and Service
User Service Support
Instructions for users to follow when experiencing service issues.
Error Code Management Procedures
Explains how to consult and manage error/warning messages displayed by the unit.
Filter Cleaning and Replacement
Replacing Left-Hand Filters
Specific instructions for replacing filters on the left-hand side of the unit.
Replacing Right-Hand Filters
Specific instructions for replacing filters on the right-hand side of the unit.

Table of Contents