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DIAMOND CORE DRILLING MACHINE
OPERATOR'S INSTRUCTION MANUAL
WITH PARTS LISTS & DRAWINGS
DRILL MOTOR MODEL: H1511/H1521/H1522
DRILL STAND MODEL: TS-165 600L+200L
TS-165 800L
TS-165(AB52) 600L+200L
TS-165(AB52) 1000L
ORIGINAL INSTRUCTIONS
Make sure to read and understand this manual
thoroughly before starting the operation.
Always keep this manual with the machine.
Make sure that this manual is with the
machine, when it is given and/or sold to other
people.
5-86 MOKUZAIKO-KITA, HATSUKAICHI
HIROSHIMA 738-0021
JAPAN
TEL: +81-829-34-4510
TS-165-H15-2023
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Table of Contents
Related Manuals for Shibuya H1522
Summarization of Contents
Name of Each Part
Drill Motor Components (H1511/H1521/H1522)
Lists and illustrates parts of the drill motor.
TS-165 Drill Stand Components
Lists and illustrates parts of the TS-165 drill stand.
TS-165(AB52) Drill Stand Components
Lists and illustrates parts of the TS-165(AB52) drill stand.
Illustrations of Operation
Drilling Process Illustration
Illustrates the step-by-step drilling process.
Drill Stand Setup and Angle Adjustment
Illustrates drill stand setup and base angle adjustment.
Mounting the Drill Motor
Attaching Quick Release Handle
Details attaching the quick release handle.
Mounting Motor to Drill Stand
Details mounting the motor onto the stand.
Adjusting Carriage Block
Describes how to adjust the carriage block.
Setting Up Procedures
Attaching a Core Bit
Describes how to attach a core bit.
Shifting Gear (H1521/H1522)
Explains how to shift gears on specific models.
Water Collection Ring Setup
Instructions for setting up the water collection ring.
Water Supply Preparation
Details on preparing the water supply system.
Safety Devices
Circuit Protector (Main Switch)
Explains the function of the circuit protector.
Clutch System Function
Explains the function of the clutch system.
Technical Data
Diamond Core Drilling Machine Specifications
Provides technical specifications for the drilling machine.
Before Use
PRCD, GFCI, and RCD Usage
Instructions for using PRCD, GFCI, and RCD.
Extension Cord Guidelines
Guidelines for using extension cords.
General Information
Safety Notes and Meanings
Explains warning symbols and their significance.
Manual Pictograms
Describes important pictograms used in the manual.
Model Name Plate Label
Details the information on the model name plate.
Other Machine Labels
Shows examples of other labels on the machine.
Description
Machine Applications
Lists the intended applications of the core drilling machine.
Safety Precautions
General Power Tool Safety Warnings
General safety warnings for power tool operation.
Personal Safety Guidelines
Outlines personal safety measures during operation.
Diamond Drill Safety Warnings
Electrical Safety for Diamond Drilling
Specific electrical safety for diamond drilling.
Workpiece and Anchoring Safety
Safety related to workpiece and anchoring.
Additional Safety Precautions
Personal Safety Practices
Additional personal safety measures.
Electrical Safety Considerations
Further electrical safety guidelines.
Workplace Safety
Safety measures for the work environment.
Setting Up
Fastening Drill Stand with Anchor
Instructions for securing the drill stand using anchors.
Drill Stand Angle Adjustment
Column Tilting Procedure
Details on tilting the column for angle adjustment.
Adjusting the Carriage Block
Carriage Block Play Adjustment
Explains how to adjust play in the carriage block.
Shifting the Gear
Gear Shifting Procedure (H1521/H1522)
Step-by-step guide for shifting gears.
Drilling Operation Precautions
General Drilling Precautions
Essential safety measures before drilling.
Electrical Safety During Drilling
Electrical safety during the drilling operation.
Operating Procedure
Start Drilling Steps
Detailed steps to begin the drilling operation.
Restarting After Circuit Protector Trip
Procedure to restart after the protector trips.
Core Bit Jamming Procedure
Steps to take when the core bit jams.
Stop Drilling
Procedure to Stop Drilling Safely
Steps to safely stop the drilling operation.
Remove Cores with Lasso
Core Removal Lasso Usage
Instructions for using the core removal lasso.
Cleaning and Maintenance
Cleaning Procedures
Steps for cleaning the drill motor and stand.
Replacing Carbon Brushes
Guide for replacing worn carbon brushes.
Transport and Storage
Storage Warnings and Guidelines
Safety and environmental guidelines for storage.
Troubleshooting
Drill Motor Not Starting
Solutions for a drill motor that fails to start.
Core Bit Not Revolving Well
Troubleshooting for poor core bit rotation.
Drill Motor Shuts Off During Operation
Diagnosing and fixing operational shutdowns.
Water Leaks and Core Bit Attachment Issues
Troubleshooting water leaks and core bit attachment.
Decreased Drilling Performance
Addressing issues with reduced drilling performance.
Dimensions
TS-165 Dimensions
Provides dimensional drawings for TS-165 models.
TS-165(AB52) Dimensions
Provides dimensional drawings for TS-165(AB52) models.
TS-165 Base and Column 600L+200L Parts
TS-165 Column Parts
Parts list for the TS-165 column assembly.
TS-165 Base Parts
Parts list for the TS-165 base assembly.
TS-165 Base and Column 800L Parts
TS-165 800L Column Parts
Parts list for the TS-165 800L column assembly.
TS-165 800L Base Parts
Parts list for the TS-165 800L base assembly.
AB52 Swivel Base & Column 600L+200L Parts
AB52 600L+200L Column Parts
Parts list for the AB52 column assembly.
AB52 600L+200L Base Parts
Parts list for the AB52 base assembly.
AB52 Swivel Base and Column 1000L Parts
AB52 1000L Column Parts
Parts list for the AB52 1000L column assembly.
AB52 1000L Base Parts
Parts list for the AB52 1000L base assembly.
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