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Shibuya TS-255 1000L Operator's Instruction Manual

Diamond core drilling machine
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DIAMOND CORE DRILLING MACHINE
OPERATOR'S INSTRUCTION MANUAL
WITH PARTS LISTS & DRAWINGS
DRILL MOTOR MODEL: H2021
DRILL STAND MODEL: TS-255 800L/TS-255 1000L/TS-255(AB52) 1000L
ORIGINAL INSTRUCTIONS
 Make sure to read and understand this manual
thoroughly before starting the operation.
 Always keep this manual with the machine.
 Make sure that this manual is with the
machine, when it is given and/or sold to other
people.
5-86 MOKUZAIKO-KITA, HATSUKAICHI
HIROSHIMA 738-0021
JAPAN
TEL: +81-829-34-4510
TS-255-H2021-2023

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  • Page 1 ORIGINAL INSTRUCTIONS DIAMOND CORE DRILLING MACHINE OPERATOR’S INSTRUCTION MANUAL WITH PARTS LISTS & DRAWINGS DRILL MOTOR MODEL: H2021 DRILL STAND MODEL: TS-255 800L/TS-255 1000L/TS-255(AB52) 1000L  Make sure to read and understand this manual thoroughly before starting the operation.  Always keep this manual with the machine.

  • Page 2: Name Of Each Part

    NAME OF EACH PART H2021 Drill Motor Gear Box Motor Spindle Grease Inlet GARDENA Connector / Water Cock Main Switch (Circuit Protector) Swivel Ring Gear Change Knob Air Inlet 10. Air Outlet 11. Power Cord 12. Water Leakage Hole 13. PRCD (220-240 V model only) 14.

  • Page 3: Illustrations Of Operation

    ILLUSTRATIONS OF OPERATION (The numbers in the figure correspond to the same heading number in the writing sections.) With 30 mm spacer: 300 mm (11.8”) With 30 mm spacer: 290 mm (11.4”) Without 30 mm spacer: 270 mm (10.6”) Without 30 mm spacer: 260 mm (10.2”)
  • Page 4 7.3.1 7.3.2 7.3.2 7.3.3 7.3.3...
  • Page 6 8.2.1 8.2.1 8.2.1...

  • Page 7: Standard Accessories

    STANDARD ACCESSORIES Check that all of the following items are included in the package. TS-255 Item Size Qty. 30 mm Spacer Set Hex. Socket Bolt Spring Washer M8x60 Water Collection Rings WCR-180 Item in the tool bag Size Qty. Single-End Spanner 21 mm Single-End Spanner 36 mm...

  • Page 8: Table Of Contents

    CONTENTS NAME OF EACH PART ............................ⅰ ILLUSTRATIONS OF OPERATION ........................ⅱ STANDARD ACCESSORIES ............................ⅵ CONTENTS ..................................ⅶ GENERAL INFORMATION .......................... Safety notes and their meanings .......................... 1 Pictograms ................................1 Model name plate label ............................2 Other label ................................2 DESCRIPTION ............................
  • Page 9 12. TRANSPORT AND STORAGE ........................13. TROUBLESHOOTING ..........................14. DISPOSAL ..............................15. LIMITED WARRANTY ..........................16. DIMENSIONS ............................17. PARTS LIST ............................... viii...

  • Page 10: General Information

    1. GENERAL INFORMATION Safety notes and their meanings In this manual, warning signs are classified into four levels based on the level of potential risks. This symbol indicates the imminent risks that lead to death or serious injury to the DANGER operators and others, unless the safety instructions are observed.

  • Page 11: Model Name Plate Label

    This machine has a label as shown in the figures below. When the label is illegible or lost, contact a Shibuya authorized dealer to get a new one. The serial number on the model name plate indicates the production year and month of the drill motor as shown in the sample below.

  • Page 12: Description

    (diamond tools). The drill motor must be mounted on a Shibuya drill stand: TS-255 800L, TS-255 1000L, or TS-255(AB52) 1000L. Handheld use is not permissible.

  • Page 13: Safety

    4. SAFETY Safety precautions The safety precautions given in the following section contain all general safety precautions for power tools which, in accordance with the applicable standards, require to be listed in the operating instructions. Accordingly, some of the rules listed may not be relevant to this power tool. 4.1.1 General power tool safety warnings WARNING Read all safety warnings, instructions, illustrations and specifications provided with this...

  • Page 14: Diamond Drill Safety Warnings

    e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

  • Page 15: Additional Safety Precautions

    If the machine’s supply cord is damaged it must be replaced by Shibuya authorized dealer. Check extension cords at regular intervals and replace them if found to be damaged. Do not touch the supply cord or extension cord if it is damaged while working.

  • Page 16: Safety Devices

    stand all the way down in order to prevent the stand from falling over. Keep the supply cord, extension cord, water hose and vacuum hose away from rotating parts of  the machine. Safety devices Circuit protector (Main Switch) WARNING Do not modify the circuit protector.

  • Page 17: Technical Data

    No malfunctions are to be expected in mains supplies with an impedance of less than 0.162 ohms (220-240 V). Motor Model H2021 Rated Voltage 110 / 110-120 220-240...

  • Page 18: Noise Information And Vibration Values Determined In Accordance With En 62841

    (Low speed) Compressive strength : 44 N/mm Noise emission values determined in accordance with EN 62841 Drill motor H2021 110 V Sound (power) level (L 102.6 dB(A) Uncertainty for the sound power level (K 3 dB(A) Sound pressure level (L 86.6 dB(A)

  • Page 19: Before Use

    When you purchase a complete set that consists of Drill Motor and Drill Stand, the packing is divided into two packages. The drill motor H2021 (including carriage block) in the polyethylene bag is packed in the carton box. The drill stand TS-255(800L/1000L) is packed in the carton box. The drill stand TS-255(AB52) is packed in the carton box.

  • Page 20: Extension Cords

    Extension cords CAUTION  For 220-240 V model, use only extension cords of a type approved for the application and with conductor cross section 2 mm or larger, and the maximum allowable length of the cord is 35 meters (115 ft). For 110-120 V model, use only extension cords of a type approved for the application and ...

  • Page 21: Adjusting The Angle Of The Drill Stand With Ab52

    Adjusting the angle of the drill stand with AB52 CAUTION  Before tilting the column, ensure that the drill stand is firmly fastened by an anchor bolt to the material to be drilled, and the drill motor with the carriage block is removed from the column.

  • Page 22: Adjusting The Carriage Block

    7.3.3 Adjusting the carriage block NOTE Adjustment of the carriage block plays an important role in core drilling operations. Unacceptable play of the carriage block will cause a radial runout of the core bit which may lead to unsymmetrical contact of the shank and/or jamming of the core bit while the operation.

  • Page 23: Shifting The Gear

    The gear shifting must be done when the motor is completely stopped. H2021 drill motor has a 2-speed gearbox. “H” is a high-speed range, and “L” is a low speed range. According to the size or diameter of the core bit attached, a proper gear must be chosen.

  • Page 24: Preparation For Water Supply

    Make sure that there is no damage on the power plug, cord, and power outlet. If there is any  damage, contact a Shibuya authorized dealer for repair. Never turn on the drill motor while the extension cords are circularly bundled. The circularly ...

  • Page 25: Others

    8.1.3 Others Ensure that the following portions are firmly installed;  a) Base and the surface of the material to be drilled. b) Column and carriage block. c) Carriage block and drill motor. Ensure that power cord, water hose, and operator's protective clothing are not touching the core ...

  • Page 26: Stop Drilling

    8.2.4 Stop drilling WARNING Do not let the water and/or concrete slurry splash on the drill motor, cable, plug, and the power supply. Follow the procedure below. 1) When the core bit reaches the desired depth, turn the feed handle backwards to pull out the core bit from the surface of the drilling object.

  • Page 27: Accessories (Option)

    7 mm or less, replace them with new carbon brushes. Ensure to replace both sides of carbon brushes as a pair. NOTE Always replace both carbon brushes as a pair. Use Shibuya genuine carbon brushes (carbon brush: 049626). Follow the procedure below.

  • Page 28: Troubleshooting

    The drill motor (2) Check whether the PRCD If the PRCD tripped, electric leakage was Contact a Shibuya authorized dealer, or shuts off during tripped (220-240V). detected or voltage was dropped. an electrical engineer.

  • Page 29: Disposal

    This warranty does not apply where; 1) Repairs or attempted repairs have been made by persons other than Shibuya authorized dealer. 2) Repairs are required because of normal wear. 3) The machine has been involved in an accident.

  • Page 30: Parts List

    17. PARTS LISTS H2021 DRILL MOTOR...
  • Page 31 H2021 DRILL MOTOR PART NAME NOTE QTY CPT CODE PART NAME NOTE QTY CPT CODE WATER COCK-GARDENA 044137 57-3 ARMATURE 100V 052497 WATER COCK-SHIBUYA 1/4-φ16 000061 COLLAR 042152 OIL SEAL HMSA42557(SUS) 042178 BALL BEARING 6200DDW 045620 HEX. SOCKET BOLT M5×25...
  • Page 32 CARRIAGE BLOCK FOR H2021 PART NAME NOTE QTY CPT CODE SNAP RING-C 000272 SNAP RING-C 041411 BALL BEARING 6003-2VU 048379 PINION GEAR 051988 PARALLEL KEY 042637 SLIDING PLATE 042125 HEX SOCKET SCREW M6 x 12 042123 CARRIAGE BODY 052020 ROLLER WITH BUSH...
  • Page 33 QUICK RELEASE HANDLE PART NAME NOTE CPT CODE Q.R. HANDLE CPL. (AL) 042076 RETAINER COMPLETE 006095 GRIP BALL DIA. 45 042113 THREADED BOLT M12×40 042116 SCREW M5×6(SUS) 006091 SPRING 006092 006093 HANDLE BODY (AL) 042115 HANDLE ROD (AL) 042114...
  • Page 34 TS-255 BASE AND COLUMN 800L AND 1000L COLUMN PART NAME NOTE CPT CODE DEPTH GAUGE DECAL (mm) 000520 RACK GEAR 800L 004688 RACK GEAR 1000L 004670 PIPE BOSS 005164 4 (FOR 800L) HEX. SOCKET BOLT M6 X 12 004672 6 (FOR 1000L) COLUMN 800L 041944 COLUMN 1000L...
  • Page 35 AB52 SWIVEL BASE & COLUMN COLUMN PART NAME NOTE CPT CODE HEX. SOCKET BOLT W/SW M6×12 004672 INDICATION LABEL 000732 PIPE BOSS 005164 RACK GEAR 004670 DEPTH GAUGE DECAL (mm) 000520 DEPTH GAUGE DECAL (inch) US version only 044497 COLUMN AB52 L1000 M16 042929 WEIGHT LABEL(AB52) COLUMN CPL.
  • Page 36 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-255 with H2021 Drill Motor (110 V), Country of Origin: Japan Drill Stand Model TS-255(AB52) with H2021 Drill Motor (110 V), Country of Origin: Japan...
  • Page 37 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-255 with H2021 Drill Motor (110 V), Country of Origin: Japan Drill Stand Model TS-255(AB52) with H2021 Drill Motor (110 V), Country of Origin: Japan Serial No.: 2240001 - UP...
  • Page 38 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-255 with H2021 Drill Motor (110 V), Country of Origin: Japan Drill Stand Model TS-255(AB52) with H2021 Drill Motor (110 V), Country of Origin: Japan...
  • Page 39 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-255 with H2021 Drill Motor (110 V), Country of Origin: Japan Drill Stand Model TS-255(AB52) with H2021 Drill Motor (110 V), Country of Origin: Japan Serial No.: 2240001 - UP...
  • Page 40 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declară pe proprie răspundere că următoarele echipamente : Stand de carotare TS-255 cu Motor de carotare H2021 (220-240 V), tara de origine: Japonia Stand de carotare TS-255(AB52) cu Motor de carotare H2021 (220-240 V), tara de origine: Japonia Seria Nr.:...
  • Page 41 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPONIA oświadcza, na własną i wyłączną odpowiedzialność, że następujący sprzęt: Statyw wiertarki Model TS-255 z silnikiem H2021 (220-240 V), Kraj pochodzenia: Japonia Statyw wiertarki Model TS-255(AB52) z silnikiem H2021 (220-240 V), Kraj pochodzenia: Japonia Numer seryjny o którym mowa w niniejszej deklaracji spełnia następujące dyrektywy:...
  • Page 42 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN erklærer, på eget ansvar, at følgende utstyr: Borstativ Modell TS-255 med H2021 motorenhet (220-240 V), Varens opprinnelsesland:Japan Borstativ Modell TS-255(AB52) med H2021 motorenhet (220-240 V), Varens opprinnelsesland:Japan Serienummer: Nevnt i denne erklæring er i samsvar med følgende direktiv(er)
  • Page 43 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN Erklærer hermed, under eget ansvar, at det følgende udstyr Borestander Model TS-255 med H2021 Boremotor (220-240 V), Oprindelsesland: Japan Borestander Model TS-255(AB52) med H2021 Boremotor (220-240 V), Oprindelsesland: Japan Serienummer: Henvist til I denne erklæring, er I overensstemmelse med retningslinjerne I nedennævnte direktiver:...
  • Page 44 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPANI vakuuttaa omalla vastuullaan, että tässä vakuutuksessa mainitut laitteet: Porakonejalusta, malli TS-255, H2021-moottorilla (220-240 V) varustettu porakone, alkuperämaa: Japani Porakonejalusta, malli TS-255(AB52), H2021-moottorilla (220-240 V) varustettu porakone, alkuperämaa: Japani Sarja No.: ovat seuraavan direktiivin (seuraavien direktiivien) mukaisia:...
  • Page 45 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN déclare sous sa seule responsabilité que les équipements suivants : Bâti de carottage TS-255 avec moteur de carottage H2021 (220-240 V), Pays d’origine: Japon Bâti de carottage TS-255(AB52) avec moteur de carottage H2021 (220-240 V), Pays d’origine: Japon No de série:...
  • Page 46 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN erklærer, på eget ansvar, at følgende utstyr: Borstativ Modell TS-255 med H2021 Drivmotor (220-240 V), Varens opprinnelsesland: Japan Borstativ Modell TS-255(AB52) med H2021 Drivmotor (220-240 V), Varens opprinnelsesland: Japan Serienummer: Nevnt i denne erklæring i samsvar med følgende direktiv(er)
  • Page 47 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPONIJA Deklaruoja, kad sekantys gaminiai: Gręžimo stovo modelis TS-255 su H2021 gręžimo varikliu (220-240 V), Kilmės šalis: Japonija Gręžimo stovo modelis TS-255(AB52) su H2021 gręžimo varikliu (220-240 V), Kilmės šalis: Japonija Serijos Nr.: Atitinka sekančias direktyvas:...
  • Page 48 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-255 with H2021 Drill Motor (110 V), Country of Origin: Japan Drill Stand Model TS-255(AB52) with H2021 Drill Motor (110 V), Country of Origin: Japan Serial No.: 2240001 - UP...

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