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Shibuya H1011 Operator's Instruction Manual

Diamond core drilling machine
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DIAMOND CORE DRILLING MACHINE
OPERATOR'S INSTRUCTION MANUAL
WITH PARTS LISTS & DRAWINGS
DRILL MOTOR MODEL: H1011/H1012
DRILL STAND MODEL: TS-095(AB42) 560L/800L
ORIGINAL INSTRUCTIONS
 Make sure to read and understand this manual
thoroughly before starting the operation.
 Always keep this manual with the machine.
 Make sure that this manual is with the
machine, when it is given and/or sold to other
people.
5-86 MOKUZAIKO-KITA, HATSUKAICHI
HIROSHIMA 738-0021
JAPAN
TEL: +81-829-34-4510
TS-095-H10-2023

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Summary of Contents for Shibuya H1011

  • Page 1 ORIGINAL INSTRUCTIONS DIAMOND CORE DRILLING MACHINE OPERATOR’S INSTRUCTION MANUAL WITH PARTS LISTS & DRAWINGS DRILL MOTOR MODEL: H1011/H1012 DRILL STAND MODEL: TS-095(AB42) 560L/800L  Make sure to read and understand this manual thoroughly before starting the operation.  Always keep this manual with the machine.

  • Page 2: Name Of Each Part

    NAME OF EACH PART H1011/H1012 Drill Motor Gear Box / Carriage Block Motor Spindle GARDENA Connector / Water Cock Main Switch (Circuit Protector) Swivel Ring Air Inlet Air Outlet Power Cord 10. Water Leakage Hole 11. PRCD (220-240 V model only) 12.

  • Page 3: Illustrations Of Operation

    ILLUSTRATIONS OF OPERATION (The numbers in the figure correspond to the same heading number in the writing sections.) 193 - 258 mm (7.6 – 10.2”)
  • Page 4 7.3.1 7.3.2 7.3.2 7.3.3 7.3.3...
  • Page 6 8.2.1 8.2.1 8.2.1...

  • Page 7: Standard Accessories

    STANDARD ACCESSORIES Check that all of the following items are included in the package. TS-095(AB42) Item Size Qty. Water Collection Ring WCR-130 Item in the tool bag Size Qty. Double-End Spanner 13x17 mm 32 mm for UNC / Single–End Spanner 36 mm for A-Rod Allen Key 4 mm...

  • Page 8: Table Of Contents

    CONTENTS ⅰ NAME OF EACH PART ............................ⅱ ILLUSTRATIONS OF OPERATION ....................................................ⅵ STANDARD ACCESSORIES ............................. ⅵ OPTIONAL ACCESSORIES CONTENTS ..................................ⅶ GENERAL INFORMATION .......................... Safety notes and their meanings .......................... 1 Pictograms ................................1 Model name plate label............................2 Other label ................................
  • Page 9 13. TROUBLESHOOTING ..........................14. DISPOSAL ..............................15. LIMITED WARRANTY ..........................16. DIMENSIONS ............................17. PARTS LIST ............................... viii...

  • Page 10: General Information

    1. GENERAL INFORMATION Safety notes and their meanings In this manual, warning signs are classified into four levels based on the level of potential risks. This symbol indicates the imminent risks that lead to death or serious injury to the DANGER operators and others, unless the safety instructions are observed.

  • Page 11: Model Name Plate Label

    This machine has a label as shown in the figures below. When the label is illegible or lost, contact a Shibuya authorized dealer to get a new one. The serial number on the model name plate indicates the production year and month of the drill motor as shown in the sample below.

  • Page 12: Description

    (diamond tools). The drill motor must be mounted on a Shibuya drill stand: TS-095(AB42) 560L or TS-095(AB42) 800L. Handheld use is not permissible.

  • Page 13: Safety

    4. SAFETY Safety precautions The safety precautions given in the following section contain all general safety precautions for power tools which, in accordance with the applicable standards, require to be listed in the operating instructions. Accordingly, some of the rules listed may not be relevant to this power tool. 4.1.1 General power tool safety warnings WARNING Read all safety warnings, instructions, illustrations and specifications provided with this...

  • Page 14: Diamond Drill Safety Warnings

    e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

  • Page 15: Additional Safety Precautions

    If the machine’s supply cord is damaged it must be replaced by Shibuya authorized dealer. Check extension cords at regular intervals and replace them if found to be damaged. Do not touch the supply cord or extension cord if it is damaged while working.

  • Page 16: Safety Devices

    Safety devices Circuit protector (Main Switch) WARNING Do not modify the circuit protector. This machine is equipped with a circuit protector for safer operation, avoiding overload of the drill motor which may cause fire or smoke. Clutch system CAUTION Do not tighten the clutch by yourself. This machine is equipped with clutch system to reduce the risks when the core bit is jammed.

  • Page 17: Technical Data

    Weight (incl. Carriage Block (kg) 5.4 (12 lbs.) excl. Plug and Cord) TS-095 (AB42) 560L/800L Drill Stand Model TS-255(AB52) 120 (4.7”) with H1011 Max. Applicable Core Bit Diameter (mm) 60 (2.4”) with H1012 568 (22.4”) / 805 (31.7”) Overall Height (mm) 1011 (40”)

  • Page 18: Noise Information And Vibration Values Determined In Accordance With En 62841

    (220-240 V) Compressive strength : 44 N/mm Noise emission values determined in accordance with EN 62841 Drill motor H1011 220-240 V Sound (power) level (L 100.8 dB(A) Uncertainty for the sound power level (K 3 dB(A) Sound pressure level (L 85.4 dB(A)

  • Page 19: Before Use

    6. BEFORE USE PRCD, GFCI and RCD 220-240 V model WARNING Always use a Portable Residual Current Device (PRCD) also known as a Ground Fault Circuit Interrupter (GFCI). Test and reset the PRCD before each use. 1. Plug into an earthed/grounded power outlet. 2.

  • Page 20: Setting Up

    7. SETTING UP Fastening the drill stand with an anchor DANGER Fasten the drill stand firmly on the material to be drilled, otherwise the machine may become unstable during the operation and it may lead to death or serious injury to the operators and others.

  • Page 21: Mounting The Drill Motor With The Carriage Block On The Drill Stand

    Mounting the drill motor with the carriage block on the drill stand WARNING Make sure the drill motor is switched off and disconnected from the power supply. 7.3.1 Attaching the quick release handle to the carriage block CAUTION Take care not to pinch fingers between the retainer and the quick release handle (feed handle). Follow the procedure below.

  • Page 22: Attaching A Core Bit

    Attaching a core bit WARNING  Make sure the drill motor is switched off and disconnected from the power supply.  Never use the drill motor’s power to attach a core bit. CAUTION Wear protective gloves when changing a core bit. A core bit becomes hot as a result of use. It may have sharp edges.

  • Page 23: Operation

     Make sure that there is no damage on the power plug, cord, and power outlet. If there is any damage, contact a Shibuya authorized dealer for repair.  Never turn on the drill motor while the extension cords are circularly bundled. The circularly bundled extension cords may act as a coil which generates a magnetic field and heat.

  • Page 24: Restart After The Circuit Protector Trips

     Keep your hands and other body parts away from rotating parts while the drill motor is running.  Do not apply too much pressure to the feed handle at the start of drilling. Rapid start of drilling may shatter segments of the core bit and the pieces may cause injuries. Gradually increase the pressure until stable feeding rate.

  • Page 25: Remove Cores With The Core Removal Lasso

    8.2.5 Remove cores with the core removal lasso WARNING  The core removal lasso is designed for concrete core removal purpose only. Never use it for any other purposes.  Even though this tool has enough wire length to pull up 250 mm (10”) diameter cores, the maximum applicable core size depends on the weight and length of the core, and situations.

  • Page 26: Maintenance

    5 mm or less, replace them with new carbon brushes. Ensure to replace both sides of carbon brushes as a pair. NOTE Always replace both carbon brushes as a pair. Use Shibuya genuine carbon brushes (carbon brush: 043899). Follow the procedure below.

  • Page 27: Troubleshooting

    The drill motor (2) Check whether the PRCD If the PRCD tripped, electric leakage was Contact a Shibuya authorized dealer, or shuts off during tripped (220-240V). detected or voltage was dropped. an electrical engineer.

  • Page 28: Disposal

    This warranty does not apply where; 1) Repairs or attempted repairs have been made by persons other than Shibuya authorized dealer. 2) Repairs are required because of normal wear. 3) The machine has been involved in an accident.

  • Page 29: Parts List

    17. PARTS LISTS H1011/H1012 DRILL MOTOR...
  • Page 30 SCREW PANHEAD W/SW M3×8 043093 FAN CASING 043893 WASHER 043094 TAPPING SCREW PANHEAD 5×60 042154 H1012 (2000rpm) : Following parts are different from H1011. PART NAME NOTE QTY CPT CODE PART NAME NOTE QTY CPT CODE SPRING PLATE MDS18-2 000014...
  • Page 31 CARRIAGE BLOCK FOR H1011/H1012 PART NAME NOTE QTY CPT CODE DRILL HEAD CHASSIS 051909 SLIDE PLATE 043535 ADEJUTMENT PLATE 1 043532 TRUSS HEAD SCREW M4×8 043533 TRUSS HEAD SCREW M4×30 001815 U-NUT M8-3 043293 BACK COVER 043537 NYLON NUT 000481 HEX.
  • Page 32 QUICK RELEASE HANDLE PART NAME NOTE CPT CODE Q.R. HANDLE CPL. (AL) 043546 RETAINER COMPLETE 006095 GRIP BALL DIA. 45 042113 THREADED BOLT M12×40 042116 SCREW M5×6(SUS) 006091 SPRING 006092 006093 HANDLE BODY (AL) 042115 HANDLE ROD (AL) L150 043548...
  • Page 33 AB42 SWIVEL BASE AND COLUMN 560L AND 800L PART NAME NOTE QTY CPT CODE PART NAME NOTE QTY CPT CODE RIVET (AL) NSA　4-4 042108 LEVELING BOLT(R) M10 043556 HEX SOCKET BOLT W/SW M5×8 043564 HEX BOSS(R) M10 043554 HEX. BOLT M8×55 043557 WEIGHT LABEL...
  • Page 34 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-095(AB42) with H1011 Drill Motor (220-240 V), Country of Origin: Japan Drill Stand Model TS-095(AB42) with H1012 Drill Motor (220-240 V), Country of Origin: Japan Serial No.:...
  • Page 35 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declares, in sole responsibility, that the following equipment Drill Stand Model TS-095(AB42) with H1011 Drill Motor (220-240 V), Country of Origin: Japan Drill Stand Model TS-095(AB42) with H1012 Drill Motor (220-240 V), Country of Origin: Japan Serial No.:...
  • Page 36 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN declară pe proprie răspundere că următoarele echipamente : Stand de carotare TS-095(AB42) cu Motor de carotare H1011 (220-240 V), tara de origine: Japonia Stand de carotare TS-095(AB42) cu Motor de carotare H1012 (220-240 V), tara de origine: Japonia Seria Nr.:...
  • Page 37 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPONIA oświadcza, na własną i wyłączną odpowiedzialność, że następujący sprzęt: Statyw wiertarki Model TS-095(AB42) z silnikiem H1011 (220-240 V), Kraj pochodzenia: Japonia Statyw wiertarki Model TS-095(AB42) z silnikiem H1012 (220-240 V), Kraj pochodzenia: Japonia Numer seryjny o którym mowa w niniejszej deklaracji spełnia następujące dyrektywy:...
  • Page 38 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN erklærer, på eget ansvar, at følgende utstyr: Borstativ Modell TS-095(AB42) med H1011 motorenhet (220-240 V), Varens opprinnelsesland:Japan Borstativ Modell TS-095(AB42) med H1012 motorenhet (220-240 V), Varens opprinnelsesland:Japan Serienummer: Nevnt i denne erklæring er i samsvar med følgende direktiv(er)
  • Page 39 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN Erklærer hermed, under eget ansvar, at det følgende udstyr Borestander Model TS-095(AB42) med H1011 Boremotor (220-240 V), Oprindelsesland: Japan Borestander Model TS-095(AB42) med H1012 Boremotor (220-240 V), Oprindelsesland: Japan Serienummer: Henvist til I denne erklæring, er I overensstemmelse med retningslinjerne I nedennævnte direktiver:...
  • Page 40 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPANI vakuuttaa omalla vastuullaan, että tässä vakuutuksessa mainitut laitteet: Porakonejalusta, malli TS-095(AB42), H1011-moottorilla (220-240 V) varustettu porakone, alkuperämaa: Japani Porakonejalusta, malli TS-095(AB42), H1012-moottorilla (220-240 V) varustettu porakone, alkuperämaa: Japani Sarja No.: ovat seuraavan direktiivin (seuraavien direktiivien) mukaisia:...
  • Page 41 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN déclare sous sa seule responsabilité que les équipements suivants : Bâti de carottage TS-095(AB42) avec moteur de carottage H1011 (220-240 V), Pays d’origine: Japon Bâti de carottage TS-095(AB42) avec moteur de carottage H1012 (220-240 V), Pays d’origine: Japon No de série:...
  • Page 42 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPAN erklærer, på eget ansvar, at følgende utstyr: Borstativ Modell TS-095(AB42) med H1011 Drivmotor (220-240 V), Varens opprinnelsesland: Japan Borstativ Modell TS-095(AB42) med H1012 Drivmotor (220-240 V), Varens opprinnelsesland: Japan Serienummer: Nevnt i denne erklæring i samsvar med følgende direktiv(er)
  • Page 43 SHIBUYA COMPANY, LTD. 5-86, MOKUZAIKO-KITA, HATSUKAICHI, HIROSHIMA 738-0021 JAPONIJA Deklaruoja, kad sekantys gaminiai: Gręžimo stovo modelis TS-095(AB42) su H1011 gręžimo varikliu (220-240 V), Kilmės šalis: Japonija Gręžimo stovo modelis TS-095(AB42) su H1012 gręžimo varikliu (220-240 V), Kilmės šalis: Japonija Serijos Nr.: Atitinka sekančias direktyvas:...

This manual is also suitable for:

H1012Ts-095 560lTs-095 800l

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