AlpicAir AWO-35HRDC1C Service Manual

AlpicAir AWO-35HRDC1C Service Manual

Refrigerant: r32

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Service Manual
Split Type Air Conditioner
AWI-25HRDC1C
AWO-25HRDC1C
AWI-35HRDC1C
AWO-35HRDC1C
(Refrigerant: R32)

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Summary of Contents for AlpicAir AWO-35HRDC1C

  • Page 1 Service Manual Split Type Air Conditioner AWI-25HRDC1C AWO-25HRDC1C AWI-35HRDC1C AWO-35HRDC1C (Refrigerant: R32)
  • Page 2: Table Of Contents

    Service Manual Table of Contents Part Ⅰ : Technical Information ...............1 1. Summary ........................1 2. Specifications ......................2 2.1 Specification........................3 2.2 Operation Characteristic Curve ..................4 2.3 Capacity Variation Ratio According to Temperature ............4 2.4 Cooling and Heating Data Sheet in Rated Frequency .............5 2.5 Noise Curve ........................5 3.
  • Page 3 Service Manual 9. Maintenance ......................36 9.1 Error Code List .......................36 9.2 Procedure of Troubleshooting ..................44 9.3 Maintenance method for normal malfunction ..............58 10. Exploded View and Parts List ..............60 10.1 Indoor Unit ........................60 10.2 Outdoor Unit .........................62 11. Removal Procedure ..................66 11.1 Removal Procedure of Indoor Unit ................66 11.2 Removal Procedure of Outdoor Unit ................71...
  • Page 4: Part Ⅰ : Technical Information

    Service Manual Part Ⅰ : Technical Information 1. Summary Indoor Unit: AWI-25HRDC1C AWI-35HRDC1C Outdoor Unit: AWO-25HRDC1C AWO-35HRDC1C Remote Controller: YAC1FB9(WiFi) Technical Information...
  • Page 5: Specifications

    Service Manual 2. Specifications Model AWI-25HRDC1C AWI-35HRDC1C Product Code CB348002702 CB348002102 Rated Voltage 220-240 220-240 Power Rated Frequency Supply Phases Power Supply Mode Outdoor Outdoor Cooling Capacity 2700 3500 Heating Capacity 3000 3670 Cooling Power Input 1085 Heating Power Input Cooling Current Input Heating Current Input Rated Input...
  • Page 6: Specification

    Service Manual Outdoor Unit Model AWO-25HRDC1C AWO-35HRDC1C Outdoor Unit Product Code CB497W03000 CB419W15500 ZHUHAI LANDA COMPRESSOR ZHUHAI LANDA COMPRESSOR Compressor Manufacturer CO., LTD CO.,LTD Compressor Model QXF-A079zE190A QXF-A102zE190B Compressor Oil FW68DA FW68DA Compressor Type Rotary Rotary Compressor LRA. Compressor RLA...
  • Page 7: Operation Characteristic Curve

    Service Manual 2.2 Operation Characteristic Curve Cooling Heating 220V Conditions 220V Indoor: DB27°C/WB19°C Outdoor: DB35°C/WB24°C Indoor air flow: High Pipe length: 5m 230V 230V 240V Conditions Indoor: DB20°C/WB15°C 240V Outdoor: DB7°C/WB6°C Indoor air flow: High Pipe length: 5m 10 20 30 40 50 60 70 80 90 100 Compressor speed (rps) Compressor speed (rps) 2.3 Capacity Variation Ratio According to Temperature...
  • Page 8: Cooling And Heating Data Sheet In Rated Frequency

    Service Manual 2.4 Cooling and Heating Data Sheet in Rated Frequency Cooling: Pressure of gas pipe Inlet and outlet pipe Rated cooling Compressor connecting indoor and temperature of heat Fan speed of Fan speed of condition(°C) (DB/WB) Model revolution outdoor unit exchanger indoor unit outdoor unit...
  • Page 9 Service Manual AWI-25HRDC1C AWI-35HRDC1C Indoor side noise when blowing Outdoor side noise when blowing 3,5 kW 2,5 kW 2,5 kW 3,5 kW Medium High Turbo Medium-high Medium-low Ultralow Indoor fan motor rotating speed Compressor frequency(Hz) Technical Information...
  • Page 10: Outline Dimension Diagram

    Service Manual 3. Outline Dimension Diagram 3.1 Indoor Unit Φ55 Φ55 Uint:mm Models 2,5 & 3,5 kW Technical Information...
  • Page 11: Outdoor Unit

    Service Manual 3.2 Outdoor Unit AWO-35HRDC1C Unit:mm AWO-25HRDC1C Unit:mm Technical Information...
  • Page 12: Refrigerant System Diagram

    Valve Capillary Strainer Service Manual COOLING 4. Refrigerant System Diagram AWI-25HRDC1C Outdoor unit Indoor unit Gas pipe side Valve 4-Way valve Di s charge Heat Suction Accumlator exchanger Compressor (evaporator) Heat exchanger Liquid pipe (condenser) side Valve Strainer Capillary Strainer COOLING HEATING AWI-35HRDC1C...
  • Page 13: Electrical Part

    Service Manual 5. Electrical Part 5.1 Wiring Diagram ●Instruction Symbol Symbol Color Symbol Symbol Color Symbol Name White Green Jumper cap Yellow Brown COMP Compressor Blue Grounding wire YEGN Yellow/Green Black Violet Orange Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model. ●...
  • Page 14 Service Manual ● Outdoor Unit AWO-35HRDC1C AWO-25HRDC1C Technical Information...
  • Page 15: Pcb Printed Diagram

    Service Manual 5.2 PCB Printed Diagram Indoor Unit Top view Interface of live wire Fuse Interface of neutral wire Name Interface of fan Interface of health function live wire (only for the mode with this function) Up&down swing interfac Interface of PG feedbac Interface of dry contact(only for the mode with this function) Interface of wifi...
  • Page 16 Service Manual Outdoor Unit ● Top view Name Compressor wiring terminal Reactor wiring terminal Outdoor fan wiring terminal Terminal of chassis electric heater Terminal of compressor electric heater Terminal of 4-way valve Grounding wire Communication wire Neutral wire Live wire Terminal of electronic expansion valve Terminal of temperature...
  • Page 17: Function And Control

    Service Manual 6. Function and Control 6.1 Remote Controller Introduction YAC1FB9(WiFi) ON/OFF button MODE button FAN button TURBO button ▲/ button button button SLEEP button I FEEL button TIMER ON / TIMER OFF button CLOCK button QUIET button WiFi button LIGHT button button TEMP button...
  • Page 18 Service Manual Press this button to turn on the unit. Press this button again to turn off the unit. (This indicator is not available for some models). (This indicator is not available for some models). Operation indicator is ON. (This indicator is not available for some models).
  • Page 19 Service Manual function is only available for some mode Press this button, can select Sleep 1 ( ), Sleep 2 ( ), Sleep 3 ( ) and cancel the Sleep, circulate between these, after electrified, Sleep Cancel is defaulted.Sleep 1 is Sleep mode 1, in Cool modes; sleep status after run for one hour, the main unit setting temperature will increase 1 , two hours, setting temperature increased 2 , then the unit will run at this setting temperature;...
  • Page 20 Service Manual The Quiet function can be set up in all modes; Under the Quiet mode,the fan speed is not available. The Quiet function is only available for some models. When quiet function is selected Under cooling mode: indoor fan operates at notch 4 speed. 10 minutes later or when indoor ambient temperature≤28℃, indoor fan will operate at notch 2 speed or quiet mode according to the comparison between indoor ambinet temperature and set temperature.
  • Page 21 Service Manual If “H1” is displayed on the remote controller while it’s not operated by the professional person/after-sales person, it belongs to the misoperation. Please operate it as below to cancel it.Under the OFF status of remote controller, hold the Mode button for 5s to cancel “H1” display. Note: If remote controller displays “H1”, it belongs to the normal function reminder.
  • Page 22 Service Manual Technical Information...
  • Page 23: Ewpe Smart App Operation Manual

    Service Manual 6.2 Ewpe Smart App Operation Manual Control Flow Chart Internet Cloud intelligent Cellular/ Home Wi-Fi home Other Wi-FI appliances Home wireless router Home Wi-Fi Operating Systems Requirement for User's smart phone: iOS system Android system Support iOS7.0 and Support Android 4.4 and above version above version...
  • Page 24: Brief Description Of Modes And Functions

    Service Manual 6.3 Brief Description of Modes and Functions Indoor Unit ● 1.Basic function of system (1)Cooling mode (1) Under this mode, fan and swing operates at setting status. Temperature setting range is 16~30 (2) During malfunction of outdoor unit or the unit is stopped because of protection, indoor unit keeps original operation status. (2)Drying mode (1) Under this mode, fan operates at low speed and swing operates at setting status.
  • Page 25 Service Manual (8)I feel control mode After controller received I feel control signal and ambient temperature sent by remote controller, controller will work according to the ambient temperature sent by remote controller. (9)Entry condition for compulsory defrosting function When turn on the unit under heating ode and set temperature is 16 C (or 16.5 C by remote controller), press “+, -, +, -, +, -”...
  • Page 26 Service Manual Outdoor Unit ● 1. Cooling mode: Working condition and process of cooling mode: ① When Tindoor ambient temperature≥Tpreset, unit enters into cooling mode. Indoor fan, outdoor fan and compressor start operation. Indoor fan operates according to set fan speed. ②...
  • Page 27 Service Manual 7. Auto mode Auto mode is determined by controller of IDU. See IDU logic for details. 8. 8 C heating Set temperature is 8 C. Display board of IDU displays 8 C. Under this mode, “Cold air prevention” function is shielded. If compressor is operating under this mode, fan speed will adjust according to auto fan speed;...
  • Page 28 Service Manual Safety Precautions for Installing and Relocating the Unit: To ensure safety, please be mindful of the following precautions. Warnings 1. When installing or relocating the unit, be sure to keep the refrigerant circuit free from air or substances other than the specified refrigerant.
  • Page 29 Service Manual Safety Operation of Flammable Refrigerant Qualification requirement for installation and maintenance man ●All the work men who are engaging in the refrigeration system should bear the valid certification awarded by the authoritative organization and the qualification for dealing with the refrigeration system recognized by this industry. If it needs other technician to maintain and repair the appliance, they should be supervised by the person who bears the qualification for using the flammable refrigerant.
  • Page 30: Part Ⅱ : Installation And Maintenance

    Service Manual Part Ⅱ : Installation and Maintenance 7. Notes for Installation and Maintenance Safety Precautions: 10. If the power cord or connection wire is not long enough, please get the specialized power cord or connection wire Important! from the manufacture or distributor. Prohibit prolong the wire by yourself.
  • Page 31 Service Manual To ensure safety, please be mindful of the following precautions. ●When installing or relocating the unit, be sure to keep the refrigerant circuit free from air or substances other than the specified refrigerant. Any presence of air or other foreign substance in the refrigerant circuit will cause system pressure rise or compressor rupture, resulting in injury.
  • Page 32 Service Manual Main Tools for Installation and Maintenance 1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill 4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner hexagon spanner 7. Electronic leakage detector 8.
  • Page 33: Installation

    Service Manual 8. Installation 8.1 Installation Dimension Diagram Space to the wall At least 15cm At least 15cm Space to the wall Drainage pipe Installation and Maintenance...
  • Page 34 Service Manual Installation procedures Start installation Preparation before installation Read the requirements select installation Prepare tools for electric connection location Select indoor unit Select outdoor unit installation location installation location Install the support of outdoor unit Install wall-mounting (select it according to the actual situation) frame, drill wall holes Connect pipes of indoor Fix outdoor unit...
  • Page 35: Installation Parts-Checking

    Service Manual 8.2 Installation Parts-Checking 8.4 Requirements for electric connection 1. Safety Precaution (1) Must follow the electric safety regulations when installing Name Name the unit. Indoor unit Sealing gum (2) According to the local safety regulations, use qualified Outdoor unit Wrapping tape power supply circuit and air switch.
  • Page 36: Installation Of Indoor Unit

    Service Manual Left Right 8.5 Installation of Indoor Unit 1. Choosing Installation Iocation Cut off Recommend the installation location to the client and then the hole Fig.4 confirm it with the client. 5. Connect the Pipe of Indoor Unit 2. Install Wall-mounting Frame (1) Aim the pipe joint at the corresponding bellmouth.(As show (1) Hang the wall-mounting frame on the wall;...
  • Page 37 Service Manual 7. Connect Wire of Indoor Unit 8. Bind up Pipe (1) Open the panel, remove the screw on the wiring cover and (1) Bind up the connection pipe, power cord and drain hose then take down the cover.(As show in Fig.11) with the band.(As show in Fig.14) (2) Reserve a certain length of drain hose and power cord for installation when binding them.
  • Page 38: Installation Of Outdoor Unit

    Service Manual 8.6 Installation of Outdoor unit Refer to the following table for wrench moment of force: Tightening torque(N . m) 1. Fix the Support of Outdoor Unit(Select it according to Hex nut diameter(mm) the actual installation situation) Φ6 15~20 Φ9.52 30~40 (1) Select installation location according to the house structure.
  • Page 39: Vacuum Pumping And Leak Detection

    Service Manual (3) The water outlet cant be placed in water in order to drain 8.8 Check after Installation and Test smoothly.(As show in Fig.27) operation 1. Check after Installation Check according to the following requirement after finishing installation. The drain hose can't be fluctuant Items to be checked Possible malfunction Has the unit been...
  • Page 40: Maintenance

    Service Manual 9. Maintenance 9.1 Error Code List Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display Possible reasons: During cooling and drying High 1. Refrigerant was superabundant; operation, except indoor fan operates, all pressure 2.
  • Page 41 Service Manual Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display When the outdoor unit receive signal of Gathering Gathering refrigerant ,the system will Nominal cooling mode refrigerant be forced to run under cooling mode for gathering refrigerant 1.
  • Page 42 Service Manual Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display Decrease frequency All loads operate normally, while Overload or temperature is too high; due to operation frequency for Refrigerant is insufficient; high air compressor is decreased Malfunction of electric expansion valve (EKV) discharge Limit/...
  • Page 43 Service Manual Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display Compressor intermediate Showing during middle cooling or middle frequence in heating test test state Overcurrent During cooling and drying Refer to the malfunction analysis (IPM protection of operation, compressor will stop protection, loss of synchronism protection...
  • Page 44 Service Manual Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display 1. Bad contact of DC motor feedback terminal. Internal fan motor, external fan motor, Internal motor 2. Bad contact of DC motor control end. compressor and electric heater stop (fan motor) do 3.
  • Page 45 Service Manual Display Method of Indoor Unit Malfunction Dual-8 A/C status Possible Causes Name Code Display Malfunction of During cooling and drying phase current operation, compressor will stop detection while indoor fan will operate; Replace outdoor control panel AP1 circuit for During heating operation, the compressor complete unit will stop...
  • Page 46 Service Manual Analysis or processing of some of the malfunction display: 1. Compressor discharge protection Possible causes: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser; the system has noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage inside four-way valve causes incorrect operation;...
  • Page 47: Procedure Of Troubleshooting

    Service Manual 9.2 Procedure of Troubleshooting 1. Malfunction of Temperature Sensor F1, F2 Main detection points: ● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? ● Is there short circuit due to trip-over of the parts? ●...
  • Page 48 Service Manual 2. Malfunction of Blocked Protection of IDU Fan Motor H6 Main detection points: ● SmoothlyIs the control terminal of PG motor connected tightly? ● SmoothlyIs the feedback interface of PG motor connected tightly? ● The fan motor can't operate? ●...
  • Page 49 Service Manual 3. Malfunction of Protection of Jumper Cap C5 Main detection points: ● Is there jumper cap on the mainboard? ● Is the jumper cap inserted correctly and tightly? ● The jumper is broken? ● The motor is broken? ●...
  • Page 50 Service Manual 4. Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor U8 Main detection points: ● Instant energization afte de-energization while the capacitordischarges slowly? ● The zero-cross detectioncircuit of the mainboard is defined abnormal? Malfunction diagnosis process: Start Turn power off for 1minute,the turn...
  • Page 51 Service Manual 5. High Temperature and Overload Protection (AP1 below means control board of outdoor unit) E8 Start Normal protection, please use it Unit restarts If the outdoor ambient temperature is after improving the outdoor ambient normally higher than 53°C? temperature Improve the radiating environment of Unit restarts...
  • Page 52 Service Manual 6. Malfunction of detecting plate(WIFI) JF Start check if the connection wire are correctly connected detecting Replace the plate with the same model Is malfunction eliminated Replace the mainboard with the same model The end Installation and Maintenance...
  • Page 53 Service Manual Outdoor unit: (1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel) Main Check Points: ●Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC. ●Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged? Fault diagnosis process: Turn on the unit...
  • Page 54 Service Manual (2). IPM protection, phase current overcurrent (the control board as below indicates the control board of outdoor unit) H5/P5 Mainly detect: (1) Compressor COMP terminal (2) voltage of power supply (3) compressor (4) Refrigerant-charging volume (5) air outlet and air inlet of outdoor/indoor unit Troubleshooting: Turn on the unit after energization...
  • Page 55 Service Manual (3) High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ●Is outdoor ambient temperature in normal range? ●Are the outdoor and indoor fans operating normally? ●Is the heat dissipation environment inside and outside the unit good? Fault diagnosis process: Overheat and high temperature protection...
  • Page 56 Service Manual (4) Start-up failure (following AP1 for outdoor unit control board) Mainly detect: ●Whether the compressor wiring is connected correct? ●Is compressor broken? ●Is time for compressor stopping enough? Fault diagnosis process: Power on the unit Restart it up after Is stop time of the compressor 3 minutes longer than 3 minutes?
  • Page 57 Service Manual (5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ●Is the system pressure too high? ●Is the input voltage too low? Fault diagnosis process: Out of step occurs in Out of step occurs once the operation unit is powered on.
  • Page 58 Service Manual (6) Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board) Mainly detect: ●Is the PMV connected well or not? Is PMV damaged? ●Is refrigerant leaked? Fault diagnosis process: 20 minutes after the complete unit is powered off Is the terminal FA for the Connect the...
  • Page 59 Service Manual (7) Communication malfunction: (following AP1 for outdoor unit control board) Mainly detect: ●Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged? ●Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any damage? Fault diagnosis process: Start...
  • Page 60 Service Manual (8) Malfunction of Overcurrent Protection Main detection points: ● Is the supply voltage unstable with big fluctuation? ● Is the supply voltage too low with overload? ● Hardware trouble? Malfunction diagnosis process: Start Normal fluctuation should be within 10 % Is malfunction Is the supply voltage unstable of the rated voltage on the nameplate...
  • Page 61: Maintenance Method For Normal Malfunction

    Service Manual 9.3 Maintenance method for normal malfunction 1. Air Conditioner Cant be Started Up Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting Confirm whether its due to power failure. If yes, No power supply, or poor After energization, operation indicator isnt bright wait for power recovery.
  • Page 62 Service Manual 4. ODU Fan Motor Cant Operate Possible causes Discriminating method (air conditioner status) Troubleshooting Connect wires according to wiring diagram to Wrong wire connection, or poor Check the wiring status according to circuit make sure all wiring terminals are connected connection diagram firmly...
  • Page 63: Exploded View And Parts List

    Service Manual 10. Exploded View and Parts List 10.1 Indoor Unit The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 64 Service Manual Part Code Description AWI-25HRDC1C AWI-35HRDC1C Product Code CB348N02702 CB348N02102 Front Panel 200003060035T 200003060035T Display Board 300001060400 300001060400 Filter Sub-Assy 1112246803 1112246803 Screw Cover 242520179 242520179 Electric Box Cover Sub-Assy 0140206501 0140206501 Front Case Assy 000002060044 000002060044 Shield Cover of Electric Box Cover 01592150 01592150 Main Board...
  • Page 65: Outdoor Unit

    Service Manual 10.2 Outdoor Unit AWO-25HRDC1C The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 66 Service Manual Part Code Description AWO-25HRDC1C Product Code CB497W03000 Electric Box Assy 100002062002 Electric Box 20113034 Main Board 300027060217 Reactor 43130184 Terminal Board 422000060016 Wire Clamp 71010103 Front Grill 22413049 Front Panel 01533034P Axial Flow Fan 10333004 Chassis Sub-assy 017000060096P...
  • Page 67 Service Manual AWO-35HRDC1C 21 22 23 24 25 The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 68 Service Manual Part Code Description AWO-35HRDC1C Product Code CB419W15500 Left Side Plate 01303200P Fan Motor 1501308511 Motor Support 01703136 Condenser Assy 011002060182 Top Cover Sub-Assy 000051060003 Rear Grill 01475014 Clapboard Sub-Assy 01233180 Compressor and Fittings 009001060066 Compressor Gasket 76010083 4-Way Valve Assy 030152060069 Big Handle 2623343106...
  • Page 69: Removal Procedure

    Service Manual 11. Removal Procedure Caution: discharge the refrigerant 11.1 Removal Procedure of Indoor Unit completely before removal. Step Procedure 1. Remove filter Panel Open the panel. Loosen the clasp shown in the fig and then pull the left filter and right filer outwards to remove them.
  • Page 70 Service Manual Step Procedure Panel 3. Remove panel Display Screws Open the front panel; separate the panel rotation shaft from the groove fixing the front panel and then removes the front panel. Note: The display of some models is fixed on Front panel Panel rotation the panel;...
  • Page 71 Service Manual Step Procedure Cold plasma generator 6. Remove electric box assy Screws Loosen the connection clasps between Cold plasma generator and electric box, and then remove the cold plasma Electric box generator. Step motor Clasps Indoor tube Grounding temperature sensor screw Electric box assy ①...
  • Page 72 Service Manual Step Procedure 7. Remove evaporator assy Remove 3 screws fixing evaporator assy. Screws Connection pipe clamp At the back of the unit, Loosen the clasp,connection pipe clamp and then remove the connection pipe clamp. Clasp Groove Rear Case assy First remove the left side of evaporator from Clasp the groove of bottom shell and then remove...
  • Page 73 Service Manual Step Procedure 8. Remove motor and cross flow blade Remove 3 screws fixing motor clamp and then remove the motor clamp. Motor clasp Screws Cross flow Remove the at the connection place of Motor cross flow blade and motor; lift the motor and cross flow blade upwards to remove them.
  • Page 74: Removal Procedure Of Outdoor Unit

    Service Manual 11.2 Removal Procedure of Outdoor Unit AWO-35HRDC1C Steps Procedure 1.Remove big handle Before disassamble. Remove the screws fixing handle、valve big handle cover and then remove them. valve cover 2. Remove top cover top cover Remove the screws fixing top panel and then remove the top panel.
  • Page 75 Service Manual Step Procedure 3.Remove grille 、protective grille and front panel Remove connection screws between the front grille and the front panel. Then remove the front grille. Remove connection screws connecting the front protective panel with the chassis and the motor support, and grille then remove the front panel.
  • Page 76 Service Manual Step Procedure 6.Remove motor and motor support Remove the screws fixing motor and then remove the motor. Remove the screws fixing motor support and then remove the motor support. motor support motor 7.Remove electric box assy Remove the screws fixing electric box assy; cut off electric box assy the tieline;...
  • Page 77 Service Manual Step Procedure 9.Remove 4-way valve assy and capillary sub-assy Unsolder the welding joints connecting the 4-way valve assy with capillary sub-assy, compressor and condenser; remove the 4-way valve. 4-way valve assy Note: Before unsoldering the welding joint, wrap the 4-way valve with a wet cloth completely to avoid damage to the valve caused by high temperature.
  • Page 78 Service Manual AWO-25HRDC1C 1.Remove big handle Before disassembly. Remove the connection screw fixing the big handle and then remove the handle. handle 2. Remove top cover top panel Remove connection screws connecting the top cover plate with the front panel and the right side plate, and then remove the top panel.
  • Page 79 Service Manual 3.Remove grille axial flow blade and front panel Remove connection screws between the front grille and the front panel. Then remove the front grille. Remove connection screws connecting the front panel with the chassis and the motor support, and then remove the front panel.
  • Page 80 Service Manual 6.Remove 4-way valve assy 4-way valve assy Unscrew the fastening nut of the 4-way valve assy coil and remove the coil. Wrap the 4 way Valve Assy with wet cotton and unsolder the 4 weld spots connecting the 4-way valve assy to take it out.(Note: Refrigerant shouldbe discharged firstly.) Welding process should be as quickly as possible and keep wrapping...
  • Page 81 Service Manual 9.Remove valves Remove the 2 screws fixing the gas valve and unsolder the welding point between the gas valve and the air-return pipe to remove the gas valve. Remove the 2 screws fixing the liquid valve and unsolder the welding joint connecting the liquid valve to the Y-type pipe to remove the liquid valve.
  • Page 82: Appendix

    Service Manual Appendix: Appendix 1: Reference Sheet of Celsius and Fahrenheit Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32 Set temperature Fahrenheit Fahrenheit Fahrenheit display Fahrenheit display Fahrenheit display Fahrenheit Celsius( Celsius( Celsius( temperature temperature temperature 60.8 69/70 69.8 78/79 78.8 62/63...
  • Page 83: Appendix 3: Pipe Expanding Method

    Service Manual Appendix 3: Pipe Expanding Method Pipe Note: Pipe cutter Improper pipe expanding is the main cause of refrigerant leakage.Please expand the pipe according to the following steps: Leaning Uneven Burr A:Cut the pip ● Confirm the pipe length according to the distance of indoor unit and outdoor unit. ●...
  • Page 84: Appendix 4: List Of Resistance For Temperature Sensor

    Service Manual Appendix 4: List of Resistance for Temperature Sensor Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor (15K) Temp( C) Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) 138.1 18.75 3.848 1.071 128.6 17.93 3.711 1.039 121.6 17.14 3.579 1.009...
  • Page 85 Service Manual Resistance Table of Tube Temperature Sensors for Outdoor and Indoor (20K) Temp( C) Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) 181.4 25.01 5.13 1.427 171.4 23.9 4.948 1.386 162.1 22.85 4.773 1.346 153.3 21.85 4.605 1.307 20.9 4.443 1.269 137.2...
  • Page 86 Service Manual Resistance Table of Discharge Temperature Sensor for Outdoor (50K) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) 853.5 18.34 4.75 799.8 93.42 17.65 4.61 89.07 16.99 4.47 703.8 84.95 16.36 4.33 660.8 81.05 15.75 4.20 620.8 77.35 15.17 4.08...
  • Page 87 ALPICAIR AIR CONDITIONING Note: AlpicAir is commited to continuous improvement of its products to ensure the highest quality and reliabilty standards and to meet local regulations and market requirements. V 3.15.0 * Under our policy of continuous improvement, we reserve the right to change...

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