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Manuals
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PPS Manuals
Water Pump
2600
Installation & operating manual
PPS 2600 Installation & Operating Manual
Submersible motor pump
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Glossary
General
Principles
Installation of Partly Completed Machinery
Target Group
Other Applicable Documents
Symbols
Safety
Key to Safety Symbols/Markings
General
Intended Use
Personnel Qualification and Training
Consequences and Risks Caused by Non-Compliance with These Operating Instructions
Safety Awareness
Safety Information for the User/Operator
Safety Information for Maintenance, Inspection and Installation Work
Unauthorised Modes of Operation
Transport/Temporary Storage/Disposal
Checking the Condition Upon Delivery
Transport
Storage/Preservation
Return to Supplier
Disposal
Description of the Pump (Set)
General Description
Name Plate
Design Details
Types of Installation
Configuration and Function
Scope of Supply
Dimensions and Weights
Installation at Site
Safety Regulations
Checks to be Carried out Prior to Installation
Installing the Pump Set
Electrical System
Commissioning/Start-Up/Shutdown
Commissioning/Start-Up
Operating Limits
Shutdown/Storage/Preservation
Returning to Service
Servicing/Maintenance
Safety Regulations
Servicing/Inspection
Drainage/Cleaning
Dismantling the Pump Set
Reassembling the Pump Set
Bolt Tightening Torques
Spare Parts Stock
Trouble-Shooting
Related Documents
General Assembly Drawings with Lists of Components
Exploded Views
Wiring Diagram
EC Declaration of Conformity
11 Certificate Of Decontamination
Index
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Submersible Motor Pump
PPS Series 2500/2545/2600
Installation/Operating
Manual
T.
01279 757400
E.
info@ppsgroupuk.com
W. www.ppsgroupuk.com
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Summarization of Contents
Glossary
Certificate of Decontamination Definition
Defines certificate for product decontamination prior to return.
Hydraulic System Definition
Describes the pump part where kinetic energy becomes pressure energy.
General Information
Manual Scope and Principles
Manual describes proper and safe equipment use in all operational phases.
Target Audience and Other Documents
Manual targets specialist personnel; lists applicable documents.
Key Symbols and Meanings
Understanding Manual Symbols
Explanation of symbols used for instructions, safety, and notes.
Safety Instructions
Safety Symbols and Markings
Defines DANGER, WARNING, CAUTION symbols and their meanings.
General Safety and Intended Use
Ensuring safe operation, preventing injury, and adhering to intended use.
Personnel Qualification and Risks
Requirements for personnel training and consequences of non-compliance.
Safety for Operators and Maintenance
Safety information for users, operators, and maintenance personnel.
Unauthorized Operation
Prohibits operating the pump set outside specified limits.
Transport, Storage, and Disposal
Checking Upon Delivery and Transport
Procedures for checking delivery and safe transport of the pump.
Storage and Preservation
Measures to take for storing the pump set to prevent damage.
Return to Supplier and Disposal
Guidelines for returning pumps and safe disposal of fluids and components.
Pump Description and Specifications
General Pump Description
Overview of the submersible motor pump and its applications.
Name Plate Information
Explanation of details found on the pump's name plate.
Design Details and Installation Types
Covers pump design, installation types, motor, and enclosure.
Configuration, Function, and Scope
Details pump configuration, operational function, and scope of supply.
Dimensions and Weights
Information sources for pump dimensions and weight specifications.
Installation at Site
Site Installation Safety Regulations
Crucial safety warnings for site installation, including electrical hazards.
Pre-Installation Checks and Preparation
Checks for stationary and transportable models before installation.
Pump Set Installation Procedures
Guides installation, including duckfoot bend and guide wire/rail fitting.
Connecting Piping and Electrical System
Instructions for connecting piping and planning the electrical system.
Electrical System Safety and Protection
Details overload protection, level control, sensors, and electrical connection safety.
Power Cable Management
Guidelines for proper routing, handling, and fastening of power cables.
Commissioning, Start-up, and Shutdown
Commissioning and Start-up Prerequisites
Conditions and checks required before commissioning and starting the pump.
Pump Start-up and Operating Limits
Procedures for starting the pump and adhering to operating limits.
Shutdown and Storage Procedures
Measures for safely shutting down, storing, and preserving the pump.
Returning the Pump to Service
Steps for returning the pump to service after shutdown or storage.
Servicing and Maintenance
Maintenance Safety Regulations
General safety rules for maintenance, inspection, and repair work.
Servicing and Inspection Overview
Schedule and tasks for routine servicing and inspection.
Lubrication and Lubricant Change
Procedures for lubricating mechanical seals and changing lubricant.
Pump Set Dismantling and Reassembly
Detailed steps for dismantling and reassembling pump components.
Spare Parts Stock and Ordering
Information on recommended spare parts and how to order them.
Troubleshooting Common Issues
Remedial Work Safety Precautions
Warnings and guidelines for performing remedial work on the pump.
Problem Diagnosis and Solutions
Table of common pump problems, their causes, and remedies.
Related Documents and Diagrams
Assembly Drawings and Component Lists
Provides general assembly drawings and lists of components for models.
Exploded Views for Component Identification
Visual representations of pump components for easy identification.
Wiring Diagrams for Motor Connections
Wiring diagrams for single-phase and three-phase AC motor units.
EC Declaration of Conformity
Manufacturer and Product Declaration
Manufacturer's declaration of product conformity with directives and standards.
Certificate of Decontamination
Decontamination Declaration Form
Form for declaring product/accessory decontamination status.
Commissioning and Installation Services
Professional Pump Commissioning
Ensuring pump equipment is set correctly and issuing a commissioning certificate.
On-Site Pump Installation Services
Services for installing pumps, cables, and control panels at the site.
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