PPS 1000 Series Installation And Operating Manuallines

Packaged pump stations offers you a wide range of features and benefits, for use in the residential, public sector, commercial, hospitality and retail sectors

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Installation and Operating Guidelines

1000 Series Pump Stations

Our all new 1000 Series range of packaged pump stations offers you a wide range of features

and benefits, for use in the residential, public sector, commercial, hospitality and retail

sectors. This range is

•

Bespoke product selection

•

Depths from 1000mm to 4000mm

•

Storage capacity from 510 to 2,675 litres

VALVe ACCess

Isolation valve is

accessible at cover level

via the valve extension

kit, preventing the need

to access the chamber

for valve isolation (to be

specified at time of order).

ConneCtion

• Easy to install

• Cable duct, vent duct,

inlets and outlets

• Single or dual outlets can

be positioned to your

requirements (subject to

chamber diameter)

BenCHing

• Accommodates benching in

accordance with current

design standards

• Directs waste water towards the

60º

pump/s preventing dead zones

• No flatter than 60°

BAse

• The pedestal/s is assembled onto a

base plate before being sited into the

bottom of the chamber

• Unique chamber base construction

provides strength and versatility

• Integral feet providing stability

suitable for ground, surface, storm and foul water applications.

CHAMBeR ConstRUCtion

• Single piece chamber construction

• Tank-grade polyethylene

• Strengthening ribs throughout provide

reinforcement and anchoring

• FEA tested for hydrostatic pressure

and lift loadings

•

Available from stock

•

Wide range of accessories

•

Unrivaled quality

CLeAR oPening

750mm x 600mm

Lifting

Lifting eyes are

incorporated within

the top of the

chambers for assisting

with off-loading and

positioning.

ContRoLs

• Single or dual control

panel as standard

• High level alarm

• Integration with BMS

• Telemetric options for

remote monitoring

PUMPs

A wide range of pumps

and configurations to

suit every application.

Selection by impellor

type, duty, power and

number of pumps.

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Page 1 Installation and Operating Guidelines 1000 Series Pump Stations Our all new 1000 Series range of packaged pump stations offers you a wide range of features and benefits, for use in the residential, public sector, commercial, hospitality and retail sectors. This range is suitable for ground, surface, storm and foul water applications.
Page 2: Table Of Contents
Contents 1.0 Product Summary ..........3 2.0 Installation Guidelines ..........3 3.0 Lifting Guide ............6 4.0 Float Configuration ..........7 5.0 Control Panel Operation ........8 6.0 Technical Specification .........9 7.0 Dimensions ............10 8.0 Parts List ............10 9.0 Accessories ............10 10.0 Wiring Diagrams ..........10 11.0 Transport ............10 12.0 Maintenance ............11 13.0 Health and Safety ..........11...
Page 3: Product Summary
The system consists of a chamber, internal pipework / fittings, control panel, level controls, guide rails (if applicable) and one or two submersible pumps. The 1000 series is easy to install as inlets can be positioned to your requirements (inlet information to be supplied at time of order).
Page 4 Installation and Operating Guidelines 1. Select a suitable location for the pumping station. Where possible, installation of a pumping station in a roadway should be avoided due to the need for periodic maintenance of the pumps contained therein. If the location is adjacent to a roadway, the installation method should take account of the imposed loads likely to be transmitted to the chamber by traffic etc.
Page 5 18. Make the final electrical connections (as per the control panel wiring diagrams – found within control panel). A QUALIFIED ELECTRICIAN MUST CARRY OUT ALL ELECTRICAL CONNECTIONS. 19. Commission the pumping station. A commissioning service is available by PPS, simply contact us on 01279 757400 for further information.
Page 6: Lifting Guide
Installation and Operating Guidelines 3.0 Lifting Guide When lifting the chamber it is critical that the below lifting procedure is followed: • A suitable lift plan should be devised by the installer noting the below specifics to ensure that there is no damage to the chamber during this process. • Please refer to the individual pallet / chamber weight sticker and select the appropriate lifting equipment for this individual chamber. • Inspect all chamber lifting eyes. •...
Page 7: Float Configuration
Installation and Operating Guidelines 4.0 Float Configuration The control panel is designed to operate from 4 float switches, which are as follows: Stop, Start Assist and High Level. GATE VALVE NON-RETURN VALVE ASSIST LEVEL HIGH LEVEL START STOP STOP FLOAT The Stop float controls the level at which the pumps turn off.
Page 8: Control Panel Operation
Installation and Operating Guidelines IMPORTANT INFORMATION • The Stop float should be positioned approximately 100mm above the intake of the pumps. • The Start float should be positioned to activate approximately 150mm below the Duty Assist float. • The Duty Assist float should be positioned approximately 150mm below the High Level float. • The High Level float should be positioned to activate just above the inlet level of the incoming pipework. 5.0 Typical Control Panel Operation A. Pump 1 Running Indicator. When lit this signifies that pump 1 is in operation. B. Pump 1 Tripped Indicator. When lit this signifies that there is a problem with pump 1 causing the overload relay within the panel to trip.
Page 9: Technical Specification
• Should a Pump Tripped Indicator become lit it is advised that the Pump Control Switch be put into the OFF position to prevent any potential damage to the pump/s and contact the PPs technical help desk on 01279 757400 for further advice.
Page 10: Dimensions
Installation and Operating Guidelines 7.0 Dimensions Diameter Height Add 100mm for external diameter. 8.0 Parts List Product Name Part Number 9.0 Accessories Product Product Code 10.0 Wiring Diagrams The wiring diagram can be found within the control panel. 11.0 Transport Carefully unpack the product from its packaging and inspect for any signs of damage.
Page 11: Maintenance
Please make contact with PPS. Please refer to section 14.0 for further information on service agreements offered by PPS. IMPORTANT – The following items must not be disposed of via the pumping station: •...
Page 12 • All personnel who work with sewage systems must be vaccinated against diseases to which they may be exposed. • A first aid kit must be close to hand. • Note that special rules apply to installations in an explosive atmosphere. Electrical Connections • The following works should only be undertaken qualified and authorised electricians. • PPS disclaims all responsibility for work done by untrained or/and unauthorised personnel. • Heed operating voltage (see name plate and additional labels). • Take out the main fuses to isolate the mains supply from the control unit before repairs or any other works and ensure it cannot be energized again. • If the pumps are equipped with an automatic level control, there is a risk of a sudden restart. • Before starting check the efficiency of the protective arrangements of the pump and the monitoring equipment. Failure to heed this warning may cause a lethal accident.
Page 13: Guarantee
We exclude all liability for any consequential or other damage or losses which may occur. 15.0 Service Agreement All PPS products are manufactured to the highest possible standards and we have every confidence that the equipment will serve you well. However, as with all systems of this nature, regular maintenance is essential (in accordance with BS EN 12056-4) to ensure your system operates at its optimum level and fulfills the expected lifespan.
Page 14 Installation and Operating Guidelines Please find attached the service documentation, comprising of a Service Agreement, Equipment Schedule and Work Schedule. Simply complete the attached documentation and return to: Packaged Pump Systems Unit 12 Haslemere Industrial Estate Pig Lane Bishop's Stortford Herts.
Page 15 Installation and Operating Guidelines...
Page 16 Packaged Pump Systems Tel: 01279 757400 Unit 12 Haslemere Ind. Est Email: info@ppsgroupuk.com Pig Lane Web: www.ppsgroupuk.com Herts, CM23 3HG...

PPS 1000 Series Installation And Operating Manuallines

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