Daedong 4F243T Manual
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Daedong 4F243T Manual

Daedong 4F243T Manual

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DAEDONG Corporation wishes to thank you for purchasing your new DAEDONG Common Rail Direct
Injection (CRDI) engine.
This engine is designed based on strict quality standards established by the unit assuring quality of DAE-
DONG genuine components. Its knowledge on the operation of the engine is based on faithful services and
reliability for years. This manual makes users familiar with the common rail diesel engine and provides use-
ful information on safety, operation, and maintenance of the engine.
In addition, this engine should be maintained in proper ways according to the Owner's Manual
in order to operate the engine with excellent performance, high efficiency, economy, and long-
term usage. If the information you seek is not found in this manual, your DAEDONG Common Rail Direct
Injection (CRDI) engine dealer will be happy to help you. Please feel free to contact DAEDONG IND.
CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
NOTE
<
>
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specifications in this manual are subject to change without notice.
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Summary of Contents for Daedong 4F243T

  • Page 1 If the information you seek is not found in this manual, your DAEDONG Common Rail Direct Injection (CRDI) engine dealer will be happy to help you. Please feel free to contact DAEDONG IND.
  • Page 2 디젤엔진-현대중공업용-KO-00.indd 2 2014-09-15 오전 9:04:12...
  • Page 3 SAFETY PRECAUTION ....... PRECAUTION BEFORE OPERATION ..OPERATION THE ENGINE ....SECTION BREAK-IN AND CHECK ..... MAINTENANCE ......... TROUBLESHOOTING ......SPECIFICATION ....... INDEX ..........디젤엔진-현대중공업용-영문판-00.indd 3 2014-09-15 오전 10:36:35...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ........1-1 FUEL ..............4-5 PRECAUTIONS BEFORE OPERATION ....1-2 CHECKIng FUEL PIPE ..........4-5 REPLaCIng THE FUEL FILTER ........4-6 DESCRIPTION OF ENGINE SYSTEM ....2-1 BLEEDIng FUEL SYSTEM ..........4-6 FUEL InJECTIon SYSTEM ..........4-7 EXTERIOR VIEW ............2-2 ENGINE OIL ..............
  • Page 5 TABLE OF CONTENTS INDEX..............7-1 BaTTERY SToRagE ............ 4-18 FAN BELT .............. 4-18 INDEX ............... 7-2 TEnSIon anD WEaR oF Fan BELT ......4-18 aDJUSTIng TEnSIon ..........4-19 LONG-TERM ENGINE STORAGE ......4-19 TROUBLESHOOTING .........5-1 ENGINE IS HARD TO START ........5-2 THE ENGINE MUST BE STOPPED IMMEDIATELY ..
  • Page 6 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not WARNING heeded.
  • Page 7 QUALITY POLICY We, a company that exclusively designs, produces, and sells CRDI engines, do our best to secure stability and reliability of products to satisfy customers fully. additionally, in order to provide products that satisfy our customers, we strive to understand clearly the requirements of our customers from the design to service stages so we can build a quality management system.
  • Page 8 ENVIRONMENTAL POLICY DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial CRDI engines. We have minimized environmental pollutants produced while providing products or services. That means our all managerial activities are operated in an "environment-friendly" system by saving resources and observing internal standards, including requirements of environmental regulations and ISo 14001;1996.
  • Page 9 PRODUCT SAFETY AND MANAGEMENT POLICIES We design, manufacture, and provide safe products with no defects that give satisfaction to customers, and at the same time, provide the best services. To achieve this goal, all of our employees understand the product safety and management policies fully and try to exceed the level required by national or international regulations or standards.
  • Page 10 SAFETY AND HEALTH POLICY We, a company that exclusively designs, manufactures, and sells CRDI engines, inspect in advance any harmful or hazardous ’components during the manufacturing process to prevent any accident related to safety. We will operate the system by implementing a safety and management system to make a workplace with “no disasters”...
  • Page 11 NOTICE ON ENVIRONMENTAL "USAGE AND DISPOSAL" We, a company that exclusively designs, manufactures, and sells CRDI engines, minimize environmental pollutants generated by our operations, and all managerial activities are operated in environment-friendly ways based on saving resources. all of our employees observe environmental regulations and related standards.
  • Page 12 디젤엔진-현대중공업용-영문판-00.indd 12 2014-09-15 오전 10:36:37...

  • Page 13: Safety Precautions

    SAFETY PRECAUTIONS PRECAUTIONS BEFORE OPERATION ...... 1-2 디젤엔진-현대중공업용-영문판-01.indd 1 2014-09-12 오전 11:59:31...
  • Page 14 T h o s e u n d e r t h e i n f l u e n c e o f  engine. Contact your DAEDONG alcohol dealer if you have any questions.
  • Page 15 SAFETY PRECATIONS 7. Make sure that all drains and caps are tightly closed and all fluid levels are correct before starting. Always check for leaks and ensure that any loose parts are repaired before operating the engine. Loose parts are the operator’s responsibility and may cause damage or injury if ignored.
  • Page 16 CRDI ENGINE 9. If you always replace bolts with new ones when assembling, be sure to use bolts of same or cor- responding type. Even if you are forced to use bolts of different types, don't use bolts of lower grade than the current ones.
  • Page 17 SAFETY PRECATIONS household wastes. Determine the appropriate disposal method b e f o r e r e m o v i n g h a z a r d o u s materials from the engine. T91O117a T91O118a 12. When checking the battery, keep 14.
  • Page 18 CRDI ENGINE 051O106B T91O128a 15. When disconnecting the cable 16. The cover and other parts rem- from battery terminals, start with oved for inspection and repair the negative terminal first. When should be installed again after connecting the cable, start with the work is done.

  • Page 19: Description Of Engine System

    DESCRIPTION OF ENGINE SYSTEM EXTERIOR VIEW ............2-2 SERVICING ..............2-4 디젤엔진-현대중공업용-영문판-02.indd 1 2014-09-15 오전 10:46:13...

  • Page 20: Exterior View

    CRDI ENGINE EXTERIOR VIEW Q53W304B TE3O201A (1) Water Pump (5) Common Rail (9) HP Pump (B) Coolant In (From Radiator) (2) Turbocharger (6) Oil Filter (10) Oil Cooler (3) Starter (7) Injector (11) Fuel Filler (4) Alternator (8) Oil Gauge (A) Coolant Out (To Radiator) 디젤엔진-현대중공업용-영문판-02.indd 2 2014-09-15 오전...
  • Page 21 DESCRIPTION OF ENGINE SYSTEM 4 CYLINDER HI4W104B (1) Water Pump (5) Common Rail (9) HP Pump (B) Coolant In (From Radiator) (2) Turbocharger (6) Oil Filter (10) Oil Cooler (3) Starter (7) Injector (11) Fuel Filler (4) Alternator (8) Oil Gauge (A) Coolant Out (To Radiator) 디젤엔진-현대중공업용-영문판-02.indd 3 2014-09-15 오전...

  • Page 22: Servicing

    CRDI ENGINE SERVICING Should your engine require parts or service, please contact your local DAEDONG dealer. Your dealer will need the following information in order to assist you. 1. Engine make, model number and se- rial number. 2. Names and code numbers of parts to be ordered.

  • Page 23: Operating The Engine

    OPERATING THE ENGINE PRE-START ENGINE CHECKS ........3-2 STARTING AND STOPPING THE ENGINE ....3-2 Starting................... 3-2 Stopping.................. 3-3 CHECK DURING OPERATION ........3-3 디젤엔진-현대중공업용-영문판-03.indd 1 2014-09-15 오후 1:42:14...

  • Page 24: Pre-Start Engine Checks

    CrDi.EnginE PRE-START ENGINE CHECKS STARTING AND STOPPING THE ENGINE STARTING always. check. the. engine. and. make. 4..run.at.a.moderate.speed.until.the. I n s e r t t h e k e y i n t o t h e s t a r t e r sure.it.is.ready.for.safe.operation.be- engine.reaches.a.normal.operating.

  • Page 25: Stopping

    opErating.tHE.EnginE CHECK DURING OPERA- TION STOPPING While. operating. the. engine,. keep. IMPORTANT checking.whether.all.parts.of.the.en- Do not turn the starter switch gine. are. operating. smoothly. and.  to “START” while the engine is properly. running. If the engine does not start in ...
  • Page 26 CrDi.EnginE ENGINE CHECK LAMP STOP THE ENGINE IMMEDIATELY: CAUTION this.lamp.comes.on.when.any.elec- 1..if. the. engine. speed. suddenly. To avoid personal injury : tric.device.(sensor.or.wiring).is.defec- changes. DO NOT remove the radiator  tive.in.the.engine..When.this.lamp.is. 2..if.there.is.an.unusual.noise. cap or the coolant reserve tank illuminated,. contact. your. local. Deal- cap while the engine is hot.
  • Page 27 opErating.tHE.EnginE REVERSED ENGINE ROTATION REMEDIES AND REMEDIES 1..Stop.the.engine.immediately.using. While. not. common,. it. is. possible. for. the.engine.stop.lever. a. diesel. engine. to. run. backwards.. 2..Check. the. air. cleaner. and. rubber. the. engine. will. lose. lubrication. and. parts. of. the. air. intake. system. for. be.
  • Page 28 MEMo MEMO 디젤엔진-현대중공업용-영문판-03.indd 6 2014-09-15 오후 1:42:15...

  • Page 29: Maintenance

    MAINTENANCE DAILY CHECKS ........4-2 rADIATOr (OpTIONAL) ....4-11 WArMINg up ........4-2 CHECKING, ADDING AND CHANGING COOLANT ..4-1 1 CHANGING COOLANT ......4-12 SErVICE INTErVALS ......4-3 CLEANING RADIATOR ......4-14 ANTI-FREEzE ..........4-14 LuBrICANTS ........4-4 AIr CLEANEr (OpTIONAL) ..... 4-15 FuEL ............

  • Page 30: Daily Checks

    CRDI ENGINE DAILY CHECKS WArMINg up Regular maintenance is an important It is recommended always to warm the instrument panel indicates 1/4 factor in preventing downtime and up the engine before driving in or- of the normal temperature range, accidents. Always make the following der to maintain the durability of the regardless of the warming-up time.

  • Page 31: Service Intervals

    If they are serviced by an unqualified NOTE person, the vehicle's safety cannot be guaranteed any longer since changes made may not conform to DAEDONG requirements. 디젤엔진-현대중공업용-영문판-04.indd 3 2014-09-16 오후 5:43:21...

  • Page 32: Lubricants

    CRDI ENGINE LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. SECTION CAPACITY [U.S.gal. (L)] LUBRICANTS Use only ultra low sulfur diesel (ULSD) fuel with a maximum Fuel of 15 mg/kg (15ppm) sulfur content Coolant 13.2 (50) An antifreezing solution(Ethylene glycol) + Pure water (50:50)

  • Page 33: Fuel

    MAINTENANCE FuEL CHECKINg FuEL pIpE FuEL LEVEL INSpECTION AND FuELINg Use only the Ultra-low sulfur diesel. 1. Check if the fuel level is below the (Inclued sulfur 15PPM). lower limit. 2. Use ultra-low sulfur diesel fuel only. CAuTION As other fuel is unknown of its qual- To avoid accidents: ity or low quality, use only specified •...

  • Page 34: Replacing The Fuel Filter

    CRDI ENGINE rEpLACINg THE FuEL FILTEr BLEEDINg FuEL SYSTEM CAuTION To avoid accidents: • After stopping the engine, check the fuel pipe and re- place it if necessary. A dam- aged pipe can cause a fire. IMpOrTANT • TE4O503b TE4O502b If the fuel pipe is disconnect- ed, plug it with clean rag or (1) Fuel Filter...

  • Page 35: Fuel Injection System

    MAINTENANCE FuEL INJECTION SYSTEM CAuTION • Never crank the engine to run the high pressure pump for bleeding. TE4O509A (1) Fuel Tank (2) Pre-Filter (Only 4 Cylinder) (3) Main Filter (4) Injection Pipe (5) Injector (6) Over low Pipe (7) Common Rail (8) Fuel Cooler (9) High Pressure Pump 디젤엔진-현대중공업용-영문판-04.indd 7...

  • Page 36: Engine Oil

    CRDI ENGINE ENgINE OIL Fuel in the fuel tank is sucked by the For your own safety and maximum suction pump in the high-pressure service life of the machine, make pump to be delivered to the high- a thorough daily inspection before pressure fuel pump through the pre- starting the engine.

  • Page 37: Checking Engine Oil Level

    • Do not start the engine if the 4. Engine oil capacity amount of oil is insufficient. Model Capacity 3F183T 1.5 U.S.gal. (5.8 L) 4F243T 2.6 U.S.gal. (9.7 L) 3FT-HI4 1.6 U.S.gal. (6.0 L) 5. Use SAE 15W-30CJ oil or equiva- TE4O504A lent.

  • Page 38: Changing Engine Oil

    CRDI ENGINE CHANgINg ENgINE OIL rEpLACINg ENgINE OIL FILTEr 1. Change after initial 50 hours of op- eration. . To drain the used oil, remove the drain plug at the bottom of the en- gine and drain the oil completely into the oil pan.

  • Page 39: Radiator (Optional)

    MAINTENANCE rADIATOr (OpTIONAL) CHECKING, ADDING AND CHANGING COOLANT Radiators must be handled and in- stalled properly to avoid coolant leaks. It should be a daily routine to check the engine coolant level. Check it before each use while the engine is cold. WArNINg To avoid personal injury: Do not remove the radiator...

  • Page 40: Changing Coolant

    2. Coolant capacity 051O605b Model Capacity (1) Coolant Reservoir Tank (A) FULL (B) LOW 3F183T 0.9 U.S.gal (3.5 L) 4F243T 1.1 U.S.gal (4.2 L) IMpOrTANT 3FT-HI4 0.8 U.S.gal (3.4 L) • Do not use muddy water or ※ The above coolant specification is for...
  • Page 41 MAINTENANCE INSpECTION FOr EXCESSIVE C H E C K I N g r A D I AT O r H O S E 4. Coolant (Radiator cleaner and 1. C l e a n t h e a r e a s b e t w e e n t h e 1.

  • Page 42: Cleaning Radiator

    CRDI ENGINE CLEANINg rADIATOr ANTI-FrEEzE prECAuTION FOr OVErHEATINg This tractor is filled with 50% of eth- Perform the following instructions ylene glycol at factory. when the coolant temperature is close to or over the boiling point.¬ Take the If the anti-freeze has been replaced appropriate action when the warning by tap water later on, the coolant can buzzer sounds or warning lamp is be frozen, leading to damage to the...

  • Page 43: Air Cleaner (Optional)

    MAINTENANCE AIr CLEANEr (OpTIONAL) 1. Open the hood and check the suc- NOTE tion hose and air cleaner housing • The temperatures shown on the for damage. left are industry standards that 2. Unscrew the air cleaner clip and necessitate a minimum glycol remove the cover.

  • Page 44: Battery (Optional)

    CRDI ENGINE BATTErY (OpTIONAL) 1. The battery cable should always be CAuTION clean and firmly connected. When • Use only a genuine filter. Use installing a new or used battery, of a non-recommended filter clean its terminals and the end of can cause damage to the en- the cable.

  • Page 45: Battery Check

    MAINTENANCE BATTERY CHECK CHARGE THE BATTERY WARNING • The battery gas can explode. Do not expose the battery to flames or sparks. It may cause a fire. • The battery fluid contains sul- furic acid that can burn you. Do not allow the battery fluid to contact your eyes, skin, or painted surfaces.

  • Page 46: Battery Storage

    CRDI ENGINE FAN BELT BATTErY STOrAgE TENSION AND WEAr OF FAN BELT 3. When the battery is discharged and 1. When storing the tractor for a long If the fan belt is not properly adjusted, should be replaced, replace it with period, remove the battery from the engine can be overheated or a new one with the same specifica-...

  • Page 47: Adjusting Tension

    MAINTENANCE LONg-TErM ENgINE STOrAgE ADJuSTINg TENSION Clean the machine when storing the 5. Run the engine every 2 to 3 months engine for several months or more. with no load for 5 minutes. If the engine is not run for a period of 1.
  • Page 48 MEMO MEMO 디젤엔진-현대중공업용-영문판-04.indd 20 2014-09-16 오전 8:36:15...

  • Page 49: Troubleshooting

    TROUBLESHOOTING ENGINE IS HARD TO START ........5-2 THE ENGINE MUST BE STOPPED IMMEDIATELY ..5-3 ABNORMAL EXHAUST FUME COLOR ...... 5-4 SUDDEN ENGINE STOP ..........5-5 ENGINE OVERHEATS ..........5-6 디젤엔진-현대중공업용-영문판-05.indd 1 2014-09-12 오후 12:00:59...

  • Page 50: Engine Is Hard To Start

    CRDI ENGINE ENGINE IS HARD TO START POSSIBLE CAUSES ACTIONS • Check fuel tank and fuel filter. 1. Fuel is cloudy or fuel flow is re- • Remove water, dirt, or other debris. stricted • Filter out fuel, and replace the filter if contaminated. •...

  • Page 51: The Engine Must Be Stopped Immediately

    TROUBLESHOOTING THE ENGINE MUST BE STOPPED IMMEDIATELY POSSIBLE CAUSES ACTIONS • Drain and replace with proper fuel. 1. Insufficient fuel • Check whether there is air or leakage in the fuel system. 2. Faulty nozzle • Replace new part as required. •...

  • Page 52: Abnormal Exhaust Fume Color

    CRDI ENGINE POSSIBLE CAUSES ACTIONS • Check and adjust valve clearance when the engine is cold. 4. In correct valve adjustment - Intake : 0.008 in. (0.2 mm) - Exhaust : 0.008 in. (0.2 mm) 5. Air cleaner contamination • Clean or replace the element every 100hours of operation. •...

  • Page 53: Sudden Engine Stop

    TROUBLESHOOTING SUDDEN ENGINE STOP POSSIBLE CAUSES ACTIONS 1. Engine speed suddenly changes • Check the fuel system and injection timing. • Check all moving parts. 2. Unusual sound occurs 3. Exhaust smoke or dark emis- • Check the fuel injection system. Especially, check the nozzle.

  • Page 54: Engine Overheats

    If the engine does not start or run properly, refer to the following charts to determine the cause  NOTE and identify corrective actions. If the cause cannot be determined, contact your DAEDONG dealer for assistance.  디젤엔진-현대중공업용-영문판-05.indd 6 2014-09-12 오후 12:00:59...

  • Page 55: Specifications

    SpecificationS SpecificationS............6-2 EXTERNAL DIMENSIONS ............6-2 MAJOR SpEcIfIcATIONS ............6-5 디젤엔진-현대중공업용-영문판-06.indd 1 2014-09-16 오전 8:37:35...

  • Page 56: External Dimensions

    ENGINE SpecificationS eXteRnaL.DiMenSionS [3f183t] TE4O701A 디젤엔진-현대중공업용-영문판-06.indd 2 2014-09-16 오전 8:37:37...
  • Page 57 SpEcIfIcATIONS [4f243t] TE4O702A 디젤엔진-현대중공업용-영문판-06.indd 3 2014-09-16 오전 8:37:40...
  • Page 58 cRDI ENGINE [3ft-Hi4] HI4W103B 디젤엔진-현대중공업용-영문판-06.indd 4 2014-09-16 오전 8:37:42...

  • Page 59: Major Specifications

    SpEcIfIcATIONS MaJoR.SpecificationS DeScRiption 3f183t 29.8 33.6 37.3 44.7 power (Gross) Hp (kw) (22.2) (25) (27.8) (29.8) (30.6) (33.3) (33.6) (37.3) (41) (44.7) Rated revolution 2,600 Maximum bare speed 2,800 Minimun bare idling speed 1,000 fuel consumption g/Hph (g/kWh) 168 (225)
  • Page 60 cRDI ENGINE DeScRiption 4f243t power (Gross) Hp (kw) 44.7 (33.3) 49.2 (36.7) 54.4 (40.6) 60 (44.7) 66 (49.2) 73 (54.4) Rated revolution 2,600 Maximum bare speed 2,800 Minimun bare idling speed 1,000 fuel consumption g/Hph (g/kWh) 168 (225) Type Vertical, water cooled, 4-cycle diesel engine Number of cylnders Total displacement cc (cu)
  • Page 61 SpEcIfIcATIONS DeScRiption 4f243t-cM3 3ft-Hi4 power (Gross) Hp (kw) 70.5 (52.6) 50.0 (37.5) Rated revolution 2,700 2,300 Maximum bare speed 2,850 2,450 Minimun bare idling speed 1,500 fuel consumption g/Hph (g/kWh) 175 (235) 170 (228) Type Vertical, water cooled, 4-cycle diesel engine Vertical, water cooled, 3-cycle diesel engine Number of cylnders Total displacement cc (cu)
  • Page 62 MEMO MeMo 디젤엔진-현대중공업용-영문판-06.indd 8 2014-09-16 오전 8:37:43...

  • Page 63: Index

    INDEX INDEX............7-2 디젤엔진-현대중공업용-영문판-07.indd 1 2014-09-12 오후 12:02:08...
  • Page 64 CRDI ENGINE ENGINE OIL .....................4-8 ABNORMAL EXHAUST FUME COLOR ..........5-4 ENGINE OVERHEATS ................5-6 ADJUSTING TENSION ................ 4-19 EXTERIOR VIEW ..................2-2 AIR CLEANER (OPTIONAL) ............. 4-15 EXTERNAL DIMENSIONS ..............6-2 ANTI-FREEZE ..................4-14 FAN BELT ..................... 4-18 BATTERY (OPTIONAL) ..............4-16 FUEL ......................4-5 BATTERY CHECK ................
  • Page 65 INDEX RADIATOR (OPTIONAL) ..............4-11 REPLACING ENGINE OIL FILTER ..........4-10 REPLACING THE FUEL FILTER ............4-6 SAFETY PRECAUTIONS ..............1-1 SERVICE INTERVALS ................4-3 SERVICING ....................2-4 SPECIFICATIONS ...................6-1 SPECIFICATIONS ...................6-2 STARTING ....................3-2 STARTING AND STOPPING THE ENGINE ........3-2 STOPPING ....................3-3 SUDDEN ENGINE STOP ...............5-5 TENSION AND WEAR OF FAN BELT ..........
  • Page 66 MEMO MEMO 디젤엔진-현대중공업용-영문판-07.indd 4 2014-09-12 오후 12:02:09...

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