Carrier 58SB1B Operating Instructions Manual

Carrier 58SB1B Operating Instructions Manual

80% afue, single stage, multi-speed ecm, 4-way multipoise, non–condensing gas furnace

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58SB0B/58SB1B
80% AFUE, Single Stage, Multi-Speed ECM,
4-Way Multipoise, Non-Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 7
Table 2 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 11
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 5 - Maximum Capacity of Pipe* . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 6 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 7 - Combined Appliance Maximum Input Rating
in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Minimum Allowable Input Rating of Space-Heating Appli-
ance in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . 20
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 9 - Air Delivery - CFM (with filter)* . . . . . . . . . . . . . . . . 24
Table 10 - Airflow Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 11 - System Status Display Codes. . . . . . . . . . . . . . . . . . . 29
Table 12 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 13 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 14 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 33
Table 15 - Gas Rate (Cu Ft./Hr.) . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 16 - Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Table 17 - Orifice Size* And Manifold Pressure (in. w.c.) for Gas In-
put Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 36
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Table 18 - Filter Size Information (In. / mm) . . . . . . . . . . . . . . . 38
Portions of the text and tables are reprinted from current edition of NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the
NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.
Installation, Start-Up, Operating and
Service and Maintenance Instructions
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 46
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
To learn more about this appliance and installation via a mobile device,
go to
https://carrier.hvacpartners.com/NFC
To access airflow tables or troubleshooting guide on your mobile device
go to
mlctraining.com/training/techdocs/26/
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
or use the QR code below.
or use the QR code below.
A220927
A200103

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Summarization of Contents

Safety Considerations
Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard
Hazards from improper installation, adjustment, alteration, service, maintenance, or use.
Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard (Twinning)
Hazards related to improper installation of twinned furnaces.
Personal Injury and Property Damage Hazard
Risks associated with using non-manufacturer approved parts or accessories.
Furnace Reliability Hazard
Potential for premature component failure due to improper installation or misapplication.
Cut Hazard
Risk of injury from sharp edges or burrs on sheet metal parts.
Introduction
Electrostatic Discharge (ESD) Precautions Procedure
Steps to prevent damage to electronic controls from static discharge.
Codes and Standards
Requirements for compliance with national and local installation codes.
Installation
Upflow Installation and Bottom Return Air Inlet
Removing the bottom closure panel for bottom return air in upflow.
Side Return Air Inlet
Guidelines for using side return air openings in various orientations.
Leveling Legs (If Desired)
Instructions for installing field-supplied leveling legs for furnace support.
Downflow Installation
Specific requirements for installing the furnace in a downflow configuration.
Horizontal Installation
Guidelines for furnace placement in attics or crawl spaces.
Suspended Furnace Support
Methods for supporting the furnace using threaded rods or straps.
Platform Furnace Support
How to construct a suitable working platform for furnace installation.
Roll-Out Protection
Installing sheet metal to protect against flame roll-out.
Air Ducts
General Requirements
Standards for designing and sizing duct systems for optimal airflow.
Ductwork Acoustical Treatment
Requirements for acoustical lining or fibrous ductwork in duct systems.
Supply Air Connections
Guidelines for the access panel on the furnace outlet duct.
Upflow and Horizontal Furnaces
Connecting the supply-air duct to furnace flanges in upflow/horizontal.
Downflow Furnaces
Connecting the supply-air duct to the furnace outlet in downflow.
Return Air Connections
Proper connection of return-air ducts to furnace openings.
Electrical Connections
115-V Wiring
Verifying voltage, phase, and making proper wiring connections.
J-Box Relocation
Instructions for moving the junction box to an alternative location.
Power Cord Installation in Furnace J-Box
Steps for installing the power cord into the furnace's junction box.
BX Cable Installation in Furnace J-Box
Procedures for routing and securing BX cable into the furnace junction box.
Venting
Masonry Chimney Requirements
Specifications for exterior masonry chimneys and necessary adapter kits.
Appliance Application Requirements
How appliance operation impacts venting system performance and condensation.
Additional Venting Requirements
Guidelines for vent elbows, connectors, and flue extensions.
Sidewall Venting
Information on sidewall venting and the use of mechanical venters.
Furnace Control Programming and Navigation
On-Board Control Method
Using the 3-digit LCD display and pushbuttons for furnace control adjustments.
NFC and Supported App Method
Utilizing NFC technology for furnace diagnostics and parameter adjustments.
Control Board Replacement
Procedures for replacing and programming the furnace control board.
Start-Up, Adjustment, and Safety Check
General
Essential pre-start checks and warnings for safe operation.
Start-Up Procedures
Steps for initiating furnace operation and performing component self-tests.
Check Safety Controls
Testing the functionality of limit, draft safeguard, and pressure switches.
Checklist
Final checks to ensure proper installation and readiness.
Adjustments
Adjust Orifice Size
Steps to check and adjust the burner orifice size for proper gas input.
Adjust Temperature Rise
Procedure for setting the unit's temperature rise according to specifications.
Adjust Heating Blower-Off Delay
Adjusting the blower-off delay settings for heating cycles.
Set Airflow CFM for Cooling
Adjusting the airflow (CFM) for cooling operations.
Adjust Cooling Blower-Off Delay
Adjusting the blower-off delay settings for cooling cycles.
Electrical Controls and Wiring
Retrieving Stored Fault Codes
Method to access and view the furnace's last 7 fault codes.
Care and Maintenance
Cleaning and/or Replacing Air Filter
Instructions for cleaning or replacing the furnace's air filter.
Blower Motor and Wheel Maintenance
Procedures for cleaning the blower motor and wheel for optimal performance.
Cleaning Heat Exchanger
Steps for cleaning the heat exchanger cells, including warnings.
Sequence of Operation
1. Heating
Detailed sequence for furnace operation during a heating call.
2. Cooling Mode
Operational sequence for the furnace during a cooling call.
3. Continuous Fan Mode
Operational sequence when the fan is set to run continuously.
4. Heat Pump
Operational sequence when the furnace is used with a heat pump system.

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