Alarko SERADENS SUPER PLUS SSP 36 Installation And Operating Instructions Manual
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Alarko SERADENS SUPER PLUS SSP 36 Installation And Operating Instructions Manual

Premix double condensing boiler
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SERADENS SUPER PLUS
SSP 20/24/28/36
PREMIX DOUBLE CONDENSING BOILER
INSTALLATION AND OPERATING
INSTRUCTIONS

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Summary of Contents for Alarko SERADENS SUPER PLUS SSP 36

  • Page 1 SERADENS SUPER PLUS SSP 20/24/28/36 PREMIX DOUBLE CONDENSING BOILER INSTALLATION AND OPERATING INSTRUCTIONS...
  • Page 2 Code No: A.1.4.10i Publishing Date: 150219 Revision Date: 150219...

  • Page 3: Table Of Contents

    CONTENTS 1. GENERAL INFORMATION ............5 1.1 General Notifications ..............5 1.2 Product Conformity ..............8 1.3 Gas Safety .................9 1.4 Premix Condensing Technology ..........9 2. USER INSTRUCTIONS ..............10 2.1 Introduction ................10 2.2 Course of Action In Case Of Gas Leakage ......10 2.3 Warnings! ................11 2.4 Terms and Conditions of Guarantee and Service ....12 2.5 Control Panel ................13 2.6 Additional Digit Area on Display ..........14...
  • Page 4 3.5 Internal Parts of Boiler .............36 3.6 Water Circuit ................37 3.7 Circulation Pump ..............38 3.8 Electronic Ignition and Control Board – MIAB 3005 ....40 4. INSTALLATION ................41 4.1 Reference Standards ..............41 4.2 Boiler Location .................43 4.3 Packaging and Transportation ..........43 4.4 Installation of the Boiler ............45 4.5 Water Connections ..............46 4.6 Appropriate Central Heating Pipes ..........48...

  • Page 5: General Information

    � The pipe work must have a section appropriate for the flow rates requested and the pipe lengths in with the Gas Safety and Use Regulations.. This booklet covers ALARKO branded premix double condensing SSP must be fitted with all the safety and control devices provided for by current standards.
  • Page 6 3.6 Electrical connections The connection to the mains power supply must be carried out by professionally qualified pliance user, the installer and the service engineer. Alarko Carrier. registered in accordance with current legislation and authorised by Radiant Bruciatori. 3.3 Electrical Connection The user manual must be read carefully as it provides information on 3.6 Electrical connections...
  • Page 7 are in depression with respect to the atmosphere and that there are not fireplace or fan installed. When the appliance is installed outdoor, i.e. on balcony or terrace, make sure it is not directly exposed to atmospheric agents to prevent any damage to components which would lead to a war- ranty invalidation.

  • Page 8: Product Conformity

    1.2 Product Conformity ALARKO CARRIER declares that all its products are manufactured to a high specification and in compliance with the relevant standards. ALARKO boilers are CE certified and possess technical and functional charac- teristics that comply with the following standards: EN 15502-1+A1: GAS FIRED HEATING BOILERS –...

  • Page 9: Gas Safety

    This manual must be kept in a safe place and must accompany the boiler at all times. ALARKO CARRIER will not be held responsible for the consequences in the case of nonobservance of the instructions contained in this manual or in the case where actions not specifically described herein are under- taken.

  • Page 10: User Instructions

    As the condensate water is acidic, main exchangers to premix full condensing combi boilers shall be made of stainless steel or aluminum alloy resistant to acidic condensate water. Alarko Seradens Super Plus condensing combi boil- ers use main exchanger with very high resistance against condensate water.

  • Page 11: Course Of Action In Case Of Gas Leakage

    • This appliance must only be used for the intended purpose of manufacture. Alarko Carrier Sanayi ve Ticaret A.Ş. does not take any responsibility for the damage or injury on persons, animals or objects caused by incorrect installation, service or maintenance, use except for the intended purpose or disobeying any of the warnings within this booklet.

  • Page 12: Terms And Conditions Of Guarantee And Service

    Consult your installer on this issue. 2.4 Terms and Conditions of Guarantee and Service Your boiler is 2 (two) years guaranteed by Alarko Carrier for material and pro- duction defects provided that the principles, warnings and standards mentioned in installation and operating instructions are obeyed.

  • Page 13: Control Panel

    Absence of Guarantee Form. The transportation risks belong to the customer if boiler is sent to service by customer and belongs to the service if boiler is taken by service. 2.5 Control Panel Operating mode setting knob (Summer / Winter / Heating Only / Off). In case of error, this button functions as reset button.

  • Page 14: Additional Digit Area On Display

    2.6 Additional Digit Area on Display There is a smaller digit area positioned under basic digit area on Seradens Super Plus display, which share some extra information continuously or alter- nately with user. As factory setting, central heating water pressure is shown in additional number area.

  • Page 15: Filling The System

    The system comes back to the default menu if no key is pressed within a time- out period corresponding to 30 sec. Alternatively, you can close user info menu by pressing Info key (2) for time period of 2 seconds. 2.8 Filling the System ATTENTION! Water pressure in heating circuit must be checked during operating period.
  • Page 16 Figure 2. Bottom view of Seradens Super Plus combi boiler ATTENTION! Pressure of heating system increases due to heated water. Filling the system with cold water of 2.3-2.4 bar may lead to E47 error when the system is he- ated. In order to avoid such a condition, be sure that system pressure is 1.2 bar while the water is cold (at room temperature or lower).

  • Page 17: Operating Modes And Start-Up

    2.9 Operating Modes and Start-Up “OFF” Mode In this mode, the boiler is OFF. The boiler doesn’t operate in case of any domes- tic hot (DHW) or heating (CH) water need. However, pump locking protection and freeze protection functions are active in order to protect combi boiler from unsafe situations.
  • Page 18 Economy (ECO) Mode The appliance can also be operated in economy mode, whose conditions are previously defined. When the user pushes ECO key (9) (Figure 1), system sets the heating water temperature to 50°C automatically, this is the optimum value between condensing and room temperature comfort.
  • Page 19 Setting Heating (CH) Temperature The heating temperature is regulated by using keys (5) and (6) (Figure 1). • Pushing key (5) will increase the CH set point temperature. • Pushing key (6) will decrease the CH set point temperature. The range of set temperature for the CH varies from a minimum of 30°C to a maximum of 85°C, in case of reduced range operation, temperature range is from a minimum of 30°C to a maximum of 45°C.

  • Page 20: Diagnostics - Error Codes

    If the problem re-occurs after the following actions have been taken or The connection to the mains power supply must be carried out by professionally qualifi Alarko Carrier. if you see another error code that is not listed below, please call an authorized registered in accordance with current legislation and authorised by Radiant Bruciatori.
  • Page 21 If E46 Pressure Sensor Error code lights on the display continuously, Reset the system by pressing key (1) for 2 seconds, if the error persists call the Service Centre. If E47 High Heating Water Pressure Error code lights on the display continu- ously, •...

  • Page 22: Automatic Control Devices (Optional)

    Flame Detection Error E35 code lights on the display continuously. Call the Service Centre. LCD Card Communication Error E62 code lights on the display continuously. Call the Service Centre. Main Power Error E98 code lights on the display continuously. Call the Service Centre. Internal Safety Error E99 code lights on the display continuously.

  • Page 23: Automatic Operation Of The Boiler In Accordance With Weather

    Do not forget to ask for user manual of the device. You can get more detailed informa- tion from our web site (www.alarko-carrier.com.tr). 2.12 Automatic Operation of the Boiler In Accordance With...

  • Page 24: Domestic Hot Water (Dhw) Pre-Heating Function

    2.13 Domestic Hot Water (DHW) Pre-heating Function Quick hot water supply is possible in Seradens Super Plus combi boilers by means of pre-heating function in DHW. This function is set active on demand by authorized service. When this function is active; if DHW temperature falls 15°C than set value, the appliance operate at minimum capacity for a while.

  • Page 25: Solar Connection Set (Optional)

    2.14 Solar Connection Set (Optional) By taking advantage of solar energy, it is possible to get domestic hot water more economically with Seradens Super Plus combi boilers. Only thing needed to achieve this is to connect the solar collector and hot water tank to the Solar Connection Set which can be supplied as accessory with Seradens Super Plus.
  • Page 26 If water temperature in the hot water tank is above 48°C, diverting valve posi- tioned in Solar Connection Set (Figure 4) leads water directly to mixing valve. Thermostatic mixing valve mixes water with cold water and sends to the taps at fixed temperature of 40°C, this phenomenon prevents people from boiling.

  • Page 27: Use With Lpg

    “collector kit” manufac- tured by Alarko Carrier. In cold environments, the use of a heater kit is recom- mended for economic and safe use. In case thermostatic hot water buckets are used to heat up the LPG bottles, water temperature should not exceed 22°C.

  • Page 28: Technical Characteristics

    3. TECHNICAL CHARACTERISTICS 3.1 Technical Data Model SSP 20 SSP 24 SSP 28 SSP 36 CE Certification 1312CR6123 1312CR6123 1312CR6123 1312CR6123 Appliance Type B23-B33-C13-C13(x)-C33-C33(x)-C43-C43(x)-C53-C53(x)-C63-C63(x)-C83-C83(x)-C93-C93(x) Appliance Category II2H3B/P II2H3B/P II2H3B/P II2H3B/P Domestic Hot Water (DHW) Load Max. 20.6 25,55 27.6 34.9 Heat Load Min.

  • Page 29: Product Fiche

    3.2 Product Fiche The product data presented below complies with the requirements of EU regu- lations 811/2013 and 813/2013. Models SSP 20 SSP 24 SSP 28 SSP 36 Space heating - Temperature application Medium Medium Medium Medium Water heating - Declared load profile Seasonal space heating energy efficiency class Water heating energy efficiency class Rated heat output...

  • Page 30: Technical Documentation

    3.3 Technical Documentation...

  • Page 34: Dimensions

    3.4 Dimensions SSP 20 Figure 5. SSP 20 dimensions...
  • Page 35 SSP 24/28/36 Figure 6. SSP 24/28/36 dimensions...

  • Page 36: Internal Parts Of Boiler

    3.5 Internal Parts of Boiler Figure 7. Main parts of the boiler MAIN CONDENSING HEAT EX- 15. EXPANSION TANK CHANGER 16. DOMESTIC HOT WATER (DHW) PREMIX BURNER UNIT (GAS TEMPERATURE SENSOR MANİFOLD + BURNER) 17. SIPHON SIPHON INLET PIPE 18. DRAINAGE TAP IONIZATION AND IGNITION ELEC- 19.

  • Page 37: Water Circuit

    3.6 Water Circuit MAIN CONDENSING HEAT EXCHANGER PREMIX BURNER UNIT (GAS MANIFOLD + BURN- CONDENSATE DRAINAGE PIPE IONIZATION AND INGITION ELECTRODE VENTURI ELECTRONIC GAS VALVE 3 BAR PRESSURE SAFETY VALVE AUTOMATIC AIR VENT 10. LIMIT THERMOSTAT 11. HEATING WATER FLOW TEMPERATURE SENSOR 12.

  • Page 38: Circulation Pump

    3.7 Circulation Pump High efficiency and ErP ready (EEI≤ 0,23) circulation pumps are used on SRS condensing boilers. Control mode and delivery head (differential pressure) are adjustable. EEI value of this modulating circulation pump is ≤ 0,20. Circulation Pump Performance Chart SSP 20/24/28 Vairable Differential Pressure Curve Constant Differential Pressure Curve...
  • Page 39 SSP 36 Vairable Differential Pressure Curve Constant Differential Pressure Curve (Curve 1) (Curve 2) Constant Speed (3-Stages) Curve Curve 2 setting Curve 1 setting (Curve 3) Curve 3 setting Figure 10. SSP 36 pump performance chart.

  • Page 40: Electronic Ignition And Control Board - Miab 3005

    3.8 Electronic Ignition and Control Board – MIAB 3005 Technical Characteristics Below interventions which necessitate any adjustment/selection is only inter- fered by service personnel. • User info menu • Continuous flame modulation during CH and DHW cycles • Compatible both for radiator and underfloor heating systems thanks to the standard (30/85°C) or reduced (30/45°C) central heating temperature se- lection •...

  • Page 41: Installation

    Basic Symbols on LCD Display Figure 11. LCD display Icon 1: DHW mode enabled (Icon 1 blinks when domestic hot water is in use) Icon 2: CH mode enabled (Icon 2 blinks when central heating and pump is in use) Icon 3: Icon 3 lights while parameter and service info menu is used Icon 4: Icon 4 lights when flame exists in system.
  • Page 42 SAFETY - PART 1: GENERAL REQUIREMENTS. EN 60335-2-102, HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANC- ES - SAFETY - PART 2-102: PARTICULAR REQUIREMENTS FOR GAS, OIL AND SOLID-FUEL BURNING APPLIANCES HAVING ELECTRICAL CONNECTIONS. EN 13203-2, GAS-FIRED DOMESTIC APPLIANCES PRODUCING HOT WATER - PART 2: ASSESSMENT OF ENERGY CONSUMPTION. IPX4D –...

  • Page 43: Boiler Location

    These appliances must be installed in accordance with relevant national and local rules and regulations in force. The manufacturer’s instructions must not be taken, in any way, as overriding to statutory obligations. To ensure that the installation will perform to the highest standards, the sys- tem and components should also conform to any relevant national and/or local standards in addition to those mentioned in the instructions.
  • Page 44 Opening the Package Figure 13. Opening the package...

  • Page 45: Installation Of The Boiler

    In this manner, the boiler can be fitted inside a cupboard. Contact Alarko Carrier for proper cup- board dimensions. ■ If the boiler is sited in an unheat- ed enclosure then it is recom- Figure 14.

  • Page 46: Water Connections

    Alarko Carrier. registered in accordance with current legislation and authorised by Radiant Bruciatori. � Before starting up the boiler, make sure that the type of gas corresponds to that for which the ap �...
  • Page 47 • To prevent vibration and noise coming from the system do not use pipes of reduced diameter, short radius elbows or severe re- ductions in the cross sections of the water passages. Domestic hot water circuit • In order to prevent scaling and eventual damage to DHW heat exchanger, the mains water sup- ply must not have a hardness...

  • Page 48: Appropriate Central Heating Pipes

    Central Heating Circuit In order to prevent scaling or depos- its in the main heat exchanger, the mains supply water to the Heating cir- cuit must be treated according to the requirements of local standards. This treatment is indispensable in the case where the circuit is frequently topped- up or when the system is often either partially or fully drained.

  • Page 49: Gas Connection

    ATTENTION! Every covered underfloor heating pipe is not oxygen barrier pipe. Systems Which Have Plastic Pipes without Oxygen Barrier ■ These systems are not recommended to use. ■ In case of use, plumbing mud can be formed in boiler and system due to the oxygen absorption to the pipes.

  • Page 50: Electrical Connections

    3.6 Electrical connections registered in accordance with current legislation and authorised by Radiant Bruciatori. current legislation and authorized by Alarko Carrier. Always check to make sure that the appliance has an efficient earth system. This requirem satisfied if it has been properly connected to an efficient earth system installed in accordan...
  • Page 51 ■ The power supply cable must not be replaced by the user. if the cable is damaged in any way, switch off the appliance and have the cable replaced by a suitably qualified electrician. ■ When replacing the power supply cable, only use cables of the same char- acteristics.
  • Page 52 Make outside sensor, remote control and room thermostat connections to ter- minal board as follows: Switch off the power supply at the main switch. Remove the front case panel of the boiler. Slacken the screws and remove the protective cover positioned right-bot- tom part of the plastic panel (see detail A in Figure 19).

  • Page 53: Flue Connections

    The connection to the mains power supply must be carried out by professionally qualified ciently, the flue connection between the boiler and the flue terminal Alarko Carrier. registered in accordance with current legislation and authorised by Radiant Bruciatori. must be made using original components specifically designed for 3.3 Electrical Connection...
  • Page 54 - In case of a vertical flue pipe installation, a condensate trap is fitted at the base of the flue installation and connected into drainage system (see Figure 22). Shaft Connection Connect the flue to the shaft according to the following specification: •...
  • Page 55 Table 4.1. Flue Types Description Flue Type Flue gas pipe through the shaft, combustion air directly from the location through the device (open type). Flue gas pipe through the shaft, combustion air from the location, with horizontal concentric connection (open type). Horizontal combustion air intake and flue gas discharge through side face or from the roof.
  • Page 56 Ø 60/100 x 90° elbow = 0.8 m. Ø 60/100 x 45° elbow = 0.5 m. NOTE: USE ONLY ALARKO TYPE-APPROVED FLUE SYSTEMS FOR DIS- CHARGING FLUE GASES AND INTAKE COMBUSTION AIR. Figure 26. Ø60/100 mm horizontal flue set dimensions...
  • Page 57 The linear equivalent of additional elbows is as follows: Ø 80/125 x 90° elbow = 0.8 m. / Ø 80/125 x 45° elbow = 0.5 m. NOTE: USE ONLY ALARKO TYPE-APPROVED FLUE SYSTEMS FOR DIS- CHARGING FLUE GASES AND INTAKE COMBUSTION AIR...
  • Page 58 Ø 80 x 90° elbow = 1.5 m. Ø 80 x 45° elbow = 1.2 m. NOTE: USE ONLY ALARKO TYPE-APPROVED FLUE SYSTEMS FOR DIS- CHARGING FLUE GASES AND INTAKE COMBUSTION AIR Figure 30. SSP 20/24/28/36 twin flue set dimensions...
  • Page 59 The linear equivalent of additional elbows is as follows: Ø 60/100 x 90° elbow = 0.8 m. Ø 60/100 x 45° elbow = 0.5 m. NOTE: USE ONLY ALARKO TYPE-APPROVED FLUE SYSTEMS FOR DIS- CHARGING FLUE GASES AND INTAKE COMBUSTION AIR...
  • Page 60 The linear equivalent of additional elbows is as follows: Ø 80/125 x 90° elbow = 0.8 m. Ø 80/125 x 45° elbow = 0.5 m. NOTE: USE ONLY ALARKO TYPE-APPROVED FLUE SYSTEMS FOR DIS- CHARGING FLUE GASES AND INTAKE COMBUSTION AIR...

  • Page 61: Commissioning The Appliance

    Before installing the boiler, check the following: � The gas supply line must be a minimum of a 22mm diameter pipe with an uninterrupted supply fro Alarko Carrier does not take any responsibility for the damage or measure must be checked and verified.

  • Page 62: Cleaning Of The Combi Boiler (User)

    • Flue gas analysis and combustion control • Leakage control of pipe and venturi lines after gas valve with detector or detergent foam • Cleaning of dirt separator • Cleaning of filters • Control of accurate operating of the appliance •...
  • Page 64 Protection Class The right to amend specifications und GOSB-Gebze Organize Sanayi Bölgesi Șahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEY Phone : (90)(262) 648 60 00 PBX Telefax : (90)(262) 648 61 01 : www.alarko-carrier.com.tr ALARKO CARRIER e-mail : info@alarko-carrier.com.tr SANAYİ VE TİCARET A.Ș.

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