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BOC Manuals
Welding System
MIG 200C
Operating manual
BOC MIG 200C Operating Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Recommended Safety Guidelines and Precautions
Health Hazard Information
Personal Protection
Electrical Shock
User Responsibility
MIG Process
Introduction to Metal Inert Gas (MIG)
Introduction to Flux Cored Arc Welding (FCAW)
Introduction to Metal Cored Arc Welding (MCAW)
Fundamentals of MIG, FCAW and MCAW
MMA Process
Process
Welding Machine
Welding Technique
Electrode Selection
Types of Joints
Fillet Welds
Typical Defects Due to Faulty Technique
General Welding Information
Recommended Welding Parameters
Correct Application Techniques
Package Contents
Installation
Installation for MIG/MAG Process
Installation for MMA Process
Operation Set-Up
MIG Welding Set-Up
MMA Welding Set-Up
Control Panel
Controls
Inductance
2T Trigger Latch Selection
Troubleshooting and Fault Finding
Replacement Parts
Periodic Maintenance
Power Source
Technical Specifications
Warranty Information
Terms of Warranty
Limitations on Warranty
Warranty Period
Warranty Repairs
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Troubleshooting and Fault Finding
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Replacement Parts
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MIG 200C & 250C
Operating manual
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Summarization of Contents
Recommended Safety Guidelines and Precautions
Health Hazard Information
Discusses hazards like UV rays, fumes, and skin exposure during welding.
Personal Protection
Details required PPE for respiratory protection, eye protection, and clothing.
Electrical shock
Provides warnings and advice to avoid electric shock during operation and maintenance.
User Responsibility
Outlines user duties regarding manual reading, repairs, and equipment care.
MIG Process
Introduction to Metal Inert Gas (MIG)
Explains the MIG welding process, operation, and gas types used.
Introduction to Flux Cored Arc Welding (FCAW)
Describes FCAW, its working principle, and differences from MIG.
Introduction to Metal Cored Arc Welding (MCAW)
Details the MCAW process, its working principle, and power source requirements.
Fundamentals of MIG, FCAW and MCAW
Covers welding techniques, consumable selection, and metal transfer modes.
MMA Process
Process
Explains the Manual Metal Arc (MMA) welding process and AC/DC power sources.
Welding Machine
Guides on selecting a suitable welding machine and necessary accessories.
Welding Technique
Lists factors for successful welding, including electrode, current, and preparation.
Electrode Selection
Discusses choosing electrodes based on material, properties, and applications.
Types of Joints
Describes various weld joint types like butt welds and their preparation.
Fillet Welds
Explains fillet weld types, leg length, throat thickness, and application.
Typical Defects Due to Faulty Technique
Details common welding defects like slag inclusions, undercutting, and lack of fusion.
General Welding Information
Recommended Welding Parameters
Provides tables of indicative welding parameters for different materials and processes.
Correct Application Techniques
Package Contents
Installation
Installation for MIG/MAG process
Step-by-step guide for connecting and setting up the machine for MIG/MAG welding.
Installation for MMA process
Step-by-step guide for connecting and setting up the machine for MMA welding.
Operation Set-up
MIG Welding Set-up
Instructions for preparing and setting up the machine for MIG welding operations.
MMA Welding Set-up
Instructions for preparing and setting up the machine for MMA welding operations.
Control Panel
Controls
Explains the function of various controls on the machine's front panel.
Inductance
Details the function and effect of inductance on welding arc characteristics.
4T/2T Trigger Latch Selection
Describes the 2T/4T trigger latch function for improved welding control and safety.
Troubleshooting and Fault Finding
Replacement Parts
Periodic Maintenance
Power Source
Provides essential maintenance checks and procedures for the welding power source.
Technical Specifications
Warranty Information
Terms of Warranty
Outlines the scope and conditions of the limited warranty for the machine.
Limitations on Warranty
Lists conditions and exclusions not covered by the warranty terms.
Warranty Period
States the duration of the warranty, valid from the date of purchase.
Warranty Repairs
Details the procedure for making a warranty claim and obtaining repairs.
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