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Table of Contents
Related Manuals for KTM 300 XC 2018
Summarization of Contents
Means of Representation
Symbols Used in Manual
Explains the meaning of specific symbols used in the manual.
Document Formats Explained
Explains the typographical formats used in the document.
Safety Advice and Precautions
Intended Use Definition
Defines the intended use for SX and XC models, emphasizing off-road use.
Misuse Guidelines
Explains what constitutes misuse of the vehicle and its fluids.
General Safety Advice
Stresses reading the manual and not removing warning labels for safety.
Risk Degrees and Symbols
Details the different risk levels (Danger, Warning, Caution) and their associated symbols.
Tampering Warning
Prohibits tampering with the noise control system and lists specific acts.
Operational Safety Guidelines
Safe Operation Procedures
Provides crucial safety advice regarding rider fitness, ventilation, and hot components.
Protective Clothing Requirements
Emphasizes the importance of wearing appropriate protective clothing for safety.
Work Rules and Procedures
Outlines rules for performing work, including using special tools and replacing parts.
Environmental Responsibility
Advises on responsible motorcycle use and proper disposal of fluids and components.
Important Notes and Disclaimers
Manufacturer and Warranty Information
Explains warranty voidance due to unauthorized work and the importance of service records.
Operating Substances Warning
Warns about environmental hazards from fuel and advises using specified substances.
Spare Parts and Accessories Recommendations
Recommends using KTM-approved parts and installation by authorized workshops.
Service Importance for Longevity
Highlights the importance of proper service for operation, wear prevention, and longevity.
Vehicle Views and Identification
Front Left View of Vehicle
Identifies key components of the motorcycle from the front left view.
Rear Right View of Vehicle
Identifies key components of the motorcycle from the rear right view.
Serial Number Locations
Chassis Number Location
Explains where the chassis number is stamped on the steering head.
Type Label Location
States the type label is fixed to the front of the steering head.
Engine Number Location
Indicates the engine number is stamped on the left side of the engine.
Fork Part Number Location
Explains the fork part number is stamped on the inside of the axle clamp.
Shock Absorber Article Number Location
Details the location of the shock absorber article number.
Motorcycle Controls Identification
Clutch Lever Operation
Describes the clutch lever and its automatic adjustment mechanism.
Hand Brake Lever Operation
Identifies the hand brake lever and its function for the front brake.
Throttle Grip Operation
Identifies the throttle grip on the handlebar.
Kill Switch Function
Explains the kill switch function and its possible states for starting/stopping.
Electric Starter Button (XC Models)
Identifies the electric starter button and its actuation.
Fuel Tank and Filler Cap Operation
Opening the Fuel Filler Cap
Details how to open the fuel filler cap for SX and XC models, with safety warnings.
Closing the Fuel Filler Cap
Explains how to close the fuel filler cap for SX and XC models.
Fuel Tap Operation
SX Fuel Tap Operation
Explains the SX fuel tap operation and states (OFF, ON).
XC Fuel Tap Operation
Explains the XC fuel tap operation and states (OFF, ON, RES).
Engine Controls and Levers
Choke Operation
Describes the choke function for SX and XC models and its use for cold starts.
Shift Lever Identification
Identifies the shift lever and shows gear positions for XC and SX models.
Starting and Parking Aids
Kick Starter Operation
Identifies the kick starter and provides a tip for its use.
Foot Brake Lever Operation
Identifies the foot brake lever for the rear brake.
SX Plug-in Stand
Explains the function and use of the plug-in stand for SX models.
XC Side Stand Operation
Explains the function and use of the side stand for XC models.
Preparing the Motorcycle for Use
Advice on First Use
Provides essential advice for initial use, including safety, controls, and riding practice.
Preparation for Specific Riding Conditions
Engine Running-In Procedure
Details the engine running-in procedure and performance limits.
Preparing for Difficult Riding Conditions
Lists preparations for various difficult riding conditions and checks.
Condition-Specific Riding Preparations
Preparing for Dry Sand Riding
Outlines specific preparations for riding on dry sand, including air filter and carburetor.
Riding Preparations for Terrain
Preparing for Wet Sand Riding
Details preparations for riding on wet sand, focusing on air filter and carburetor.
Riding Preparations for Surfaces and Conditions
Preparing for Muddy Surfaces
Describes preparations for riding on wet and muddy surfaces, including air filter and carburetor.
Preparing for High Temp/Low Speed
Outlines preparations for high temperatures and low speeds, including radiator and chain.
Riding Preparations for Cold Conditions
Preparing for Low Temp/Snow
Details preparations for low temperatures or snow, focusing on air filter and carburetor.
Riding Instructions and Procedures
Pre-Ride Checks and Maintenance
Lists pre-ride checks for safety and proper operation of the motorcycle.
Engine Starting Procedure
Provides instructions for starting the engine, including safety warnings and procedures.
Riding Techniques and Operations
Starting Off and Shifting
Explains starting off and gear shifting techniques.
Riding and Engine Braking
Guides on gear shifting, riding techniques, and engine braking.
Braking and Parking Procedures
Applying the Brakes
Advises on proper brake application, including conditions and maintenance.
Stopping and Parking
Covers safe stopping and parking procedures, including safety warnings.
Transport and Refueling Guidelines
Motorcycle Transport Guidelines
Provides guidelines for safely transporting the motorcycle.
Refueling Procedures
Details the refueling process, including safety warnings and fuel specifications.
Service Schedule and Intervals
Additional Service Information
Notes that additional work may be ordered separately and service intervals vary by country.
Required Maintenance Tasks
Lists essential maintenance tasks and their recommended intervals.
Chassis Tuning and Adjustment
Basic Chassis Setting (Rider Weight)
Explains how to adjust chassis settings based on rider weight for optimal performance.
AER 48 Air Suspension
Describes the WP AER 48 air suspension system used in the fork.
Shock Absorber Compression Damping
Explains the division of compression damping into high-speed and low-speed ranges.
Shock Absorber Damping Adjustments
Adjusting Low-Speed Shock Damping
Details how to adjust the low-speed compression damping on the shock absorber.
Adjusting High-Speed Shock Damping
Guides on adjusting the high-speed compression damping on the shock absorber.
Shock Absorber Rebound Damping
Adjusting Shock Absorber Rebound Damping
Explains how to adjust the rebound damping on the shock absorber.
Shock Absorber Sag Measurement and Adjustment
Measuring Unloaded Rear Wheel Dimension
Describes the procedure for measuring rear wheel unloaded dimension using a sag gauge.
Checking Static Shock Absorber Sag
Explains how to check the static sag of the rear shock absorber.
Shock Absorber Sag and Spring Adjustment
Checking Riding Shock Absorber Sag
Details how to check the riding sag of the rear shock absorber.
Adjusting Shock Absorber Spring Pretension
Guides on adjusting the spring pretension of the rear shock absorber.
Fork Setting and Adjustment
Adjusting Riding Sag
Explains how to adjust the riding sag by choosing and mounting a suitable spring.
Checking Basic Fork Setting
Provides information on checking the basic fork setting and related adjustments.
Fork Suspension Adjustments
Adjusting Fork Air Pressure
Details how to adjust the air pressure in the fork suspension.
Adjusting Fork Compression Damping
Explains how to adjust the compression damping on the front fork.
Fork Rebound Damping and Handlebar Position
Adjusting Fork Rebound Damping
Guides on adjusting the rebound damping on the front fork.
Handlebar Position Options
Describes the handlebar mounting positions and hole distances.
Handlebar Position Adjustment
Adjusting Handlebar Position
Details the procedure for adjusting the handlebar position.
Chassis Service Procedures
Raising Motorcycle with Lift Stand
Explains how to safely raise the motorcycle using a lift stand.
Removing Motorcycle from Lift Stand
Guides on removing the motorcycle from a lift stand for SX and XC models.
Fork Service Procedures
Bleeding Fork Legs
Describes the process of bleeding the fork legs to remove air.
Cleaning Fork Leg Dust Boots
Explains how to clean the dust boots of the fork legs to prevent seal leakage.
Removing Fork Legs
Details the steps for removing the front fork legs.
Fork and Triple Clamp Procedures
Installing Fork Legs
Guides on installing the front fork legs, including tightening specifications.
Removing Fork Protectors
Outlines the procedure for removing the front fork protectors.
Triple Clamp and Steering Head Bearing Service
Installing Fork Protectors
Details how to install the front fork protectors.
Removing Lower Triple Clamp
Explains the steps for removing the lower triple clamp assembly.
Steering Head Bearing Maintenance
Installing Lower Triple Clamp
Guides on installing the lower triple clamp assembly.
Checking Steering Head Bearing Play
Explains how to check for play in the steering head bearing.
Steering Head Bearing Play and Greasing
Adjusting Steering Head Bearing Play
Details how to adjust the steering head bearing play.
Greasing Steering Head Bearing
Outlines the procedure for greasing the steering head bearing.
Removing Start Number Plate
Guides on removing the front start number plate.
Installing Start Number Plate
Details how to install the front start number plate.
Removing Front Fender
Explains the steps for removing the front fender.
Fender and Shock Absorber Service
Installing Front Fender
Guides on installing the front fender.
Removing Shock Absorber
Details the procedure for removing the rear shock absorber.
Shock Absorber Installation
Installing Shock Absorber
Guides on installing the rear shock absorber.
Seat and Air Filter Box Service
Removing the Seat
Explains how to remove the motorcycle seat.
Mounting the Seat
Guides on how to mount the motorcycle seat.
Removing Air Filter Box Cover
Details the procedure for removing the air filter box cover.
Air Filter Box and Air Filter Service
Installing Air Filter Box Cover
Guides on installing the air filter box cover.
Removing Air Filter
Explains how to remove the air filter, with warnings about not running without it.
Air Filter Cleaning and Installation
Cleaning Air Filter and Box
Details how to clean the air filter and air filter box, with warnings.
Installing Air Filter
Guides on installing the cleaned air filter.
Securing Air Filter Box Cover
Explains how to secure the air filter box cover.
Sealing Air Filter Box
Describes how to seal the air filter box.
Exhaust System Service
Removing Main Silencer
Details the procedure for removing the main silencer.
Installing Main Silencer
Guides on installing the main silencer.
Changing Main Silencer Filling
Explains how to change the glass fiber yarn filling in the main silencer.
Fuel Tank Removal
Removing Fuel Tank
Details the procedure for removing the fuel tank.
Fuel Tank Installation
Installing Fuel Tank
Guides on installing the fuel tank.
Drive Chain Maintenance
Checking Chain for Dirt
Explains how to check the drive chain for dirt and soiling.
Chain Cleaning and Tensioning
Cleaning the Chain
Details the procedure for cleaning the drive chain.
Checking Chain Tension
Explains how to check the drive chain tension.
Chain Tension Adjustment and Inspection
Adjusting Chain Tension
Guides on how to adjust the drive chain tension.
Checking Chain, Sprockets, Guide
Explains how to inspect the drive chain, sprockets, and chain guide for wear.
Frame, Swingarm, and Cable Checks
Checking Frame Integrity
Details how to check the motorcycle frame for cracks or deformation.
Checking Swingarm Condition
Explains how to check the swingarm for damage, cracking, or deformation.
Checking Throttle Cable Routing
Guides on checking the throttle cable routing and play.
Grip and Clutch Lever Adjustments
Checking Rubber Grip Condition
Explains how to check the rubber grips on the handlebar.
Adjusting Clutch Lever Position
Guides on adjusting the basic position of the clutch lever.
Hydraulic Clutch Fluid Service
Checking Hydraulic Clutch Fluid Level
Details how to check and correct the hydraulic clutch fluid level.
Changing Hydraulic Clutch Fluid
Explains the procedure for changing the hydraulic clutch fluid.
Brake System Checks and Adjustments
Checking Hand Brake Lever Free Travel
Explains how to check the free travel of the hand brake lever.
Adjusting Hand Brake Lever Position
Guides on adjusting the basic position of the hand brake lever.
Checking Brake Discs
Details how to check the thickness and condition of the brake discs.
Front Brake Fluid and Linings Service
Checking Front Brake Fluid Level
Explains how to check the front brake fluid level.
Adding Front Brake Fluid
Guides on adding front brake fluid.
Front Brake Linings Service
Checking Front Brake Linings
Details how to check the minimum thickness of the front brake linings.
Changing Front Brake Linings
Explains how to change the front brake linings.
Foot Brake Lever Checks
Checking Foot Brake Lever Free Travel
Guides on checking the free travel of the foot brake lever.
Foot Brake Lever Adjustment and Rear Brake Fluid
Adjusting Foot Brake Lever Position
Explains how to adjust the basic position of the foot brake lever.
Checking Rear Brake Fluid Level
Details how to check the rear brake fluid level.
Rear Brake Fluid and Linings Service
Adding Rear Brake Fluid
Guides on adding rear brake fluid.
Checking Rear Brake Linings
Explains how to check the minimum thickness of the rear brake linings.
Rear Brake Linings Replacement
Changing Rear Brake Linings
Details how to change the rear brake linings.
Wheels and Tires Service
Removing Front Wheel
Explains the procedure for removing the front wheel.
Installing Front Wheel
Guides on installing the front wheel.
Rear Wheel Service
Removing Rear Wheel
Details the procedure for removing the rear wheel.
Rear Wheel Installation
Installing Rear Wheel
Guides on installing the rear wheel.
Tire Condition and Pressure Checks
Checking Tire Condition
Explains how to check the tire condition, age, and tread depth.
Checking Tire Air Pressure
Guides on checking and correcting tire air pressure.
Checking Spoke Tension
Details how to check spoke tension and torque.
Electrical System Components
Removing Battery (XC Models)
Explains how to remove the battery from XC models.
Installing Battery (XC Models)
Guides on installing the battery in XC models.
Battery Recharging and Fuse Replacement
Recharging Battery (XC Models)
Details how to recharge the battery in XC models.
Main Fuse Replacement (XC Models)
Changing Main Fuse (XC Models)
Explains how to change the main fuse in XC models.
Cooling System Maintenance
Cooling System Overview
Briefly describes the cooling system operation for SX and XC models.
Checking Antifreeze and Coolant Level
Guides on checking antifreeze and coolant levels, with warnings.
Coolant Level and Draining Procedures
Checking Coolant Level
Details how to check the coolant level in the radiator.
Draining the Coolant
Explains the procedure for draining the coolant.
Coolant Refilling Procedure
Refilling with Coolant
Guides on refilling the cooling system with coolant.
Engine Tuning - Throttle Cable
Checking Throttle Cable Play
Explains how to check the play in the throttle cable.
Adjusting Throttle Cable Play
Guides on adjusting the play in the throttle cable.
Engine Tuning - Carburetor Principles
Carburetor Setting Principles
Explains the effects of different carburetor components on engine performance.
Carburetor Idle and Mixture Adjustments
Carburetor Idle Settings
Discusses carburetor settings for idle speed and mixture.
Adjusting Carburetor Idle Speed
Details how to adjust the engine idle speed and mixture.
Ignition Timing Map Adjustments
Ignition Timing Map Adjustment
Explains the ignition timing map adjustment using a plug-in connector.
Changing Ignition Timing Map
Guides on switching between Performance and Soft ignition timing maps.
Shift Lever Position Checks
Checking Basic Shift Lever Position
Explains how to check the basic position of the shift lever.
Shift Lever Adjustment and Engine Characteristics
Adjusting Basic Shift Lever Position
Guides on adjusting the basic position of the shift lever.
Auxiliary Spring Engine Characteristics
Describes the auxiliary spring and its impact on engine characteristics.
Auxiliary Spring Setting
Setting Auxiliary Spring
Explains how to set the auxiliary spring for different engine characteristics.
Engine Service Procedures
Emptying Carburetor Float Chamber
Details the procedure for emptying the carburetor float chamber.
Checking Gear Oil Level
Explains how to check the gear oil level.
Gear Oil Change Procedure
Changing Gear Oil
Guides on changing the gear oil.
Gear Oil Addition Procedure
Adding Gear Oil
Explains how to add gear oil to the transmission.
Motorcycle Cleaning and Care
Cleaning the Motorcycle
Provides instructions for cleaning the motorcycle, including warnings.
Motorcycle Cleaning Steps
Motorcycle Cleaning Steps
Further instructions on cleaning, drying, and lubricating motorcycle parts.
Motorcycle Storage Procedures
Long-Term Storage Preparation
Details the steps for preparing and storing the motorcycle for extended periods.
Storage Location and Temperature
Provides guidelines on storage temperature and location for the motorcycle.
Preparing for Use After Storage
Preparing for Use After Storage
Outlines the steps for preparing the motorcycle after it has been stored.
Troubleshooting Common Issues
Common Faults and Causes
Lists common faults, their possible causes, and recommended actions.
Technical Data - Engine and Chassis
Engine Specifications
Provides detailed engine specifications for SX and XC models.
Engine Tightening Torques
Lists tightening torques for various engine screws and bolts.
Technical Data - Carburetor and Tuning
Carburetor Specifications
Details carburetor type, jet needle, and settings for SX models.
Carburetor Tuning Charts (SX Models)
Provides charts for carburetor tuning based on altitude and temperature for SX models.
Carburetor Tuning Charts (XC Models)
Carburetor Tuning Charts (XC Models)
Provides charts for carburetor tuning based on altitude and temperature for XC models.
Technical Data - Capacities and Chassis
Capacities (Fluids and Fuel)
Lists capacities for gear oil, coolant, and fuel.
Chassis Specifications
Details chassis dimensions, suspension, and weight specifications.
Technical Data - Electrical and Tires
Electrical System Details
Provides information on battery and fuses.
Tire Specifications and Information
Lists tire sizes, validity, and pressure recommendations.
Technical Data - Fork Specifications
Fork Specifications
Details fork article numbers, damping, air pressure, and oil capacities.
Fork Specifications (XC Models)
Fork Specifications (XC Models)
Details fork specifications for XC models, including damping and air pressure.
Technical Data - Shock Absorber
Shock Absorber Specifications
Provides shock absorber article numbers, damping, preload, and spring rates.
Shock Absorber Specifications by Model
Shock Absorber Specifications (SX US Models)
Details shock absorber specs for SX US models, including damping and preload.
Shock Absorber Specifications (XC Models)
Provides shock absorber specs for XC models, including damping and preload.
Chassis Tightening Torques (General)
Chassis Tightening Torques
Lists tightening torques for various chassis screws and bolts.
Chassis Tightening Torques (XC Models)
Chassis Tightening Torques (XC Models)
Lists tightening torques for XC model chassis screws and bolts.
Chassis Tightening Torques (Continued)
Chassis Tightening Torques (Continued)
Continues listing chassis tightening torques for various components.
Carburetor Specifications and Settings
Carburetor Settings (SX Models)
Details carburetor type, jet needle, and settings for SX models.
Carburetor Setting for Sandy Surfaces (SX Models)
Provides carburetor settings for sandy surfaces for SX models.
Carburetor Tuning (SX Models)
Carburetor Tuning (SX Models)
Provides charts for carburetor tuning based on altitude and temperature for SX models.
Carburetor Specifications and Tuning (XC Models)
Carburetor Specifications (XC Models)
Details carburetor type, jet needle, and settings for XC models.
Carburetor Tuning (XC Models)
Provides charts for carburetor tuning based on altitude and temperature for XC models.
Technical Data - Capacities and Chassis Details
Capacities (Fluids and Fuel)
Lists capacities for gear oil, coolant, and fuel.
Chassis Specifications
Details chassis dimensions, suspension, and weight specifications.
Technical Data - Electrical System and Tires
Electrical System Details
Provides information on battery and fuses.
Tire Specifications and Information
Lists tire sizes, validity, and pressure recommendations.
Technical Data - Fork Specifications
Fork Specifications
Details fork article numbers, damping, air pressure, and oil capacities.
Fork Specifications (XC Models)
Fork Specifications (XC Models)
Details fork specifications for XC models, including damping and air pressure.
Shock Absorber Specifications Overview
Shock Absorber Specifications
Provides shock absorber article numbers, damping, preload, and spring rates.
Shock Absorber Specifications by Model
Shock Absorber Specifications (SX US Models)
Details shock absorber specs for SX US models, including damping and preload.
Shock Absorber Specifications (XC Models)
Provides shock absorber specs for XC models, including damping and preload.
Chassis Tightening Torques (Comprehensive)
Chassis Tightening Torques
Lists tightening torques for various chassis screws and bolts.
Chassis Tightening Torques (XC Models)
Chassis Tightening Torques (XC Models)
Lists tightening torques for XC model chassis screws and bolts.
Substances and Fluids Specifications
Brake Fluid Specifications
Details specifications and recommended suppliers for brake fluid.
Coolant Specifications
Provides coolant specifications, including antifreeze protection and mixture ratios.
Engine Oil (15W/50) Specifications
Lists specifications and recommended suppliers for 15W/50 engine oil.
2-Stroke Engine Oil Specifications
Details specifications and recommended suppliers for 2-stroke engine oil.
Fluid and Fuel Specifications
Fork and Shock Absorber Fluid
Specifies fork oil and shock absorber fluid types and standards.
Fuel Specifications
Details specifications for unleaded super fuel and fuel/oil mixtures.
Auxiliary Substances and Cleaners
Air Filter Cleaner Recommendations
Lists recommended air filter cleaner products.
Chain Cleaner Recommendations
Lists recommended chain cleaner products.
Fuel Additive Recommendations
Lists recommended fuel additive products.
High Viscosity Grease Recommendations
Lists recommended high viscosity grease.
Long-Life Grease Recommendations
Lists recommended long-life grease products.
Motorcycle Cleaner Recommendations
Lists recommended motorcycle cleaner products.
Multi-purpose Grease Recommendations
Lists recommended multi-purpose grease.
Off-road Chain Spray Recommendations
Lists recommended off-road chain spray.
Foam Air Filter Oil Recommendations
Lists recommended oil for foam air filters.
Preserving Material Recommendations
Lists recommended preserving materials for paints, metal, and rubber.
Special Cleaner Recommendations
Lists recommended special cleaners for finishes.
Auxiliary Substance - Universal Oil Spray
Universal Oil Spray Recommendations
Lists recommended universal oil spray.
Industry Standards Explained
JASO T903 MA Standard Explanation
Explains the JASO T903 MA standard for 4-stroke motorcycle oils.
SAE Viscosity Classes Explanation
Explains SAE viscosity classifications for oils.
JASO FD Classification Explanation
Explains the JASO FD classification for 2-stroke racing engine oil.
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