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Related Manuals for KTM 250 EXC 2024
Summary of Contents for KTM 250 EXC 2024
- Page 1 SETUP INSTRUCTIONS 2024 250 EXC 250 EXC SIX DAYS 250 XC‑W 300 EXC 300 EXC SIX DAYS 300 XC-W 300 EXC HARDENDURO 300 XC-W HARDENDURO Art. no. 3214968en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. –...
- Page 7 SETUP 2 (All standard models) – Remove screws and take off the handlebar support. – Move the handlebar support in the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) bar support Loctite ® 243™...
- Page 8 2 SETUP Info Make sure the cables and wiring are routed correctly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info The markings on the handlebar should be at the center of the handlebar clamps.
- Page 9 SETUP 2 (All special models) Caution Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires. – Only operate the vehicle in closed-off areas remote from public road traffic if the combina- tion switch is installed.
- Page 10 2 SETUP (All special models) Caution Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires. – Only operate the vehicle in closed-off areas remote from public road traffic if the combina- tion switch is installed.
- Page 11 SETUP 2 – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. S03689-10 – Fix the handlebar cushion to the handlebar clamp. – Install front fender. ( p.
- Page 12 2 SETUP (All EXC models) – Connect plug with turn signal wiring harness. W00393-10 – Insert the black and violet cables of the bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp. S03673-01 –...
- Page 13 SETUP 2 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. W00397-10 – Loosen screws and remove license plate holder from fender. – Loosen screws and hang the tail light to the side.
- Page 14 2 SETUP – Position the tail light together with the license plate holder on the license plate bracket. Info Ensure that the cables are routed correctly. – Position the fender on the license plate holder. W00400-10 – Mount and tighten screws Guideline Remaining screws, EJOT PT...
- Page 15 SETUP 2 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Join the plug-in connectors of tail light and turn signal cable harness with the wiring harness. Info Pay attention to routing of the wiring harnesses. W00402-10 –...
- Page 16 2 SETUP – Mount the washer and splint I00469-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. R00757-10 – Position spring as shown. Spring engages in area S03693-10 –...
- Page 17 Install the engine guard. ( p. 31) – Install the frame protector. ( p. 31) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Make sure that the reflectors are glued on to the left and right fork leg.
- Page 18 2 SETUP – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle.
- Page 19 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
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Page 20: Mounting The Seat
3 WORK Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat to the rear. The holding lugs engage in the recesses at the back. –... - Page 21 WORK 3 Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...
- Page 22 3 WORK – Remove screws with the collar bushings. (All EXC models) – Hang the horn and horn bracket to one side. S05360-10 – Pull both spoilers off laterally from the radiator bracket and lift off the fuel tank. S05361-10 Installing the fuel tank Danger Fire hazard Fuel is highly flammable.
- Page 23 WORK 3 – Position the fuel tank and fit the two spoilers to the sides in front of the radiator bracket. – Make sure that no cables or throttle cables are trapped or dam- aged. (All EXC models) – Position the horn with the horn bracket. I00434-10 –...
- Page 24 3 WORK Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor- rectly. If the throttle cable is kinked, trapped or blocked, the speed can no longer be controlled. –...
- Page 25 WORK 3 Main work Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V bat- teries. – Only charge 12 V batteries in well-ventilated W00356-10 rooms.
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Page 26: Charging The 12-V Battery
3 WORK Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms. –... - Page 27 WORK 3 Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work...
- Page 28 3 WORK Preparatory work – Remove the seat. ( p. 17) – Disconnect the negative cable of the 12-V battery. ( p. 27) Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051)
- Page 29 WORK 3 – Connect positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) – Connect negative cable to the 12 V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disks must be mounted under screws cable sockets with the claws toward the battery termi- nal.
- Page 30 3 WORK 3.14 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-11 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00340-11 Finishing work –...
- Page 31 WORK 3 (All XC‑W models) – Disconnect plug-in connector and take off the head- light mask together with the headlight. W00351-10 3.16 Installing the headlight mask with the headlight Main work (All EXC models) – Join plug-in connectors W00350-11 (All XC‑W models) –...
- Page 32 3 WORK 3.17 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
- Page 33 WORK 3 3.19 Installing the engine guard (All special models) – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01638-10 3.20...
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Page 34: Adding 2-Stroke Oil
3 WORK 3.23 Adding 2-stroke oil Warning Engine failure The engine will not be lubricated unless there is 2-stroke oil in the oil tank. If the oil level warning light lights up, the 2-stroke oil is sufficient for the remaining tank of fuel. –... - Page 35 WORK 3 – Press release button , turn the fuel tank filler cap counter- clockwise, and lift it off. E00929-10 3.25 Closing the fuel tank filler cap – Mount the fuel tank filler cap and turn it clockwise until release button engages.
- Page 36 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Open the fuel tank filler cap. ( p. 32) – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in)
- Page 37 WORK 3 3.28 Adjusting combination instrument function Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
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Page 38: Technical Specifications
4 TECHNICAL SPECIFICATIONS chassis tightening torques Hose connector, active carbon fil- 3.8 Nm (2.8 lbf ft) Mushroom head screw for spoiler 2.5 Nm (1.84 lbf ft) and seat Remaining screws, chassis EJOT PT ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, emergency OFF switch (All EJOT PT ®... - Page 39 TECHNICAL SPECIFICATIONS 4 Screw, fender to triple clamp 12 Nm (8.9 lbf ft) Screw, front brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, fuel tank spoiler on radiator 6 Nm (4.4 lbf ft) Screw, ground wire in tail section 10 Nm (7.4 lbf ft) Screw, manifold on silent block 6 Nm (4.4 lbf ft)
- Page 40 4 TECHNICAL SPECIFICATIONS Screw, top steering stem (All spe- 17 Nm (12.5 lbf ft) cial models) Loctite ® 243™ Screw, top triple clamp (All stan- 20 Nm (14.8 lbf ft) dard models) Screw, top triple clamp (All special 17 Nm (12.5 lbf ft) models) Screw, wheel speed sensor on axle 4.5 Nm (3.32 lbf ft)
- Page 41 SUBSTANCES 5 Engine oil, 2-stroke Standard/classification – JASO FD ( p. 41) Guideline – Only use high-grade 2-stroke engine oil from a reputable brand. fully synthetic Recommended supplier MOTOREX ® – Cross Power 2T Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline –...
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Page 42: Auxiliary Substances
6 AUXILIARY SUBSTANCES Silicone spray Recommended supplier MOTOREX ® – Silicone Spray... - Page 43 STANDARDS 7 JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first-rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
- Page 44 *3214968en* 3214968en 11.07.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...
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Questions and answers
Как снять бак ктм 2024
To remove the fuel tank from a KTM 250 EXC 2024:
1. Remove the screw with the rubber bushing.
2. Remove the screws with the collar bushings (for all EXC models).
3. Hang the horn and horn bracket to one side.
4. Pull both spoilers laterally from the radiator bracket.
5. Lift off the fuel tank.
This answer is automatically generated