Mosa GE 7000 HBM Use And Maintenance Manual

Mosa GE 7000 HBM Use And Maintenance Manual

Generating set
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USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH
NAKED
GE 7000 HBM | BBM (STAGE V)
GE 8000 HBT | BBT (STAGE V)
• Gruppo Elettrogeno
• Stromerzeuger
• Generating Set
• Grupo Gerador
• Groupe Electrogene
• Генераторная Установка
• Grupos Electrógenos
• Stroomaggregaten
M A D E
I N
• Skupina generátoru
I T A L Y
language
Codice
Code
Code
Codigo
Kodezahl
CK1N70009003
Código
Код
Code
Kód
Edizione
Edition
Édition
Edición
Ausgabe
06.2019
Edição
Издание
Editie
Edice

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Table of Contents
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Summarization of Contents

INTRODUCTION
NOTES ABOUT THE MANUAL
Guidance on how to properly read and use the manual to avoid errors and ensure correct operation.
INFORMATION OF GENERAL TYPE
Details on the documentation included with the machine, such as manuals and guarantee.
SYMBOLS AND SAFETY PRECAUTIONS
SYMBOLS IN THIS MANUAL
Explanation of the purpose and meaning of symbols used within the manual to highlight important aspects.
SAFETY PRECAUTIONS
General safety warnings and advice for operating the machine safely and correctly.
SIMBOLS
Description of specific safety symbols like DANGER, WARNING, CAUTION, IMPORTANT, NOTE, ATTENTION.
ADVICE
Recommendations on using safety clothing and appropriate tools for safe operation.
WARNINGS
FIRST AID
Procedures for providing first aid in case of accidental contact with hazardous substances or events.
FIRE PREVENTION
Guidelines for preventing fires and responding to them in the working zone.
EXTINCTION MEANS
Information on appropriate and inappropriate means for extinguishing fires.
SAFETY RULES
GENERAL SAFETY INSTRUCTIONS
General rules and responsibilities for safe operation, maintenance, and personnel.
SAFETY PRECAUTIONS DURING HANDLING AND TRANSPORTATION
Instructions for safely lifting, moving, and transporting the machine and its components.
SAFETY PRECAUTIONS DURING INSTALLATION AND USE
Guidelines for safe placement, connection, and operation of the generating set.
SAFETY PRECAUTIONS DURING MAINTENANCE
ADDITIONAL PRECAUTIONS FOR LIGHTING TOWERS
Specific safety advice for lighting towers, including stability and mast operation.
SAFETY PRECAUTIONS DURING HANDLING AND TRANSPORTATION
Specific safety measures for handling and transporting lighting towers, including mast and outriggers.
INSTALLATION ADVICES
GENERAL INSTALLATION CRITERIA
Criteria for qualified installation, conformity declaration, and checks before installation.
INFORMATION
Details on Italian and European norms regarding genset installation premises and technical advice.
OUTDOOR INSTALLATION PRECAUTIONS
Advice for outdoor installation, covering environmental conditions, and exhaust fumes safety.
INSTALLATION ADVICES
SITE PRECAUTIONS
Guidelines for safe distances, fixing the genset, and handling potential soil pollution.
OUTDOOR INSTALLATION GUIDELINES
Recommendations for fixed and temporary outdoor installations, including shelter requirements.
INSTALLATION ADVICES
INDOOR INSTALLATION
Requirements and guidelines for indoor installation, including safety and environmental considerations.
SURFACE AREA
Recommendations for creating a suitable base for the genset, including material and dimensions.
ROOM OPENINGS AND VENTILATION
Requirements for ventilation systems in installation rooms, including air inlet/outlet sizes and air flow.
INSTALLATION ADVICES
INDOOR VENTILATION REQUIREMENTS
Recommendations for air outlet and inlet dimensions for open and canopied gensets installed indoors.
EXHAUST PIPING AND GAS SAFETY
Guidelines for exhaust piping installation, insulation, material, and safety related to exhaust gases.
SET-UP FOR OPERATION (GASOLINE ENGINE)
BATTERY WITHOUT MAINTENANCE
Instructions for connecting and activating the battery, and its maintenance-free nature.
DRY AIR FILTER
Guidance on checking the correct installation and sealing of the dry air filter.
LUBRICANT
Reference to the engine manual for recommended lubricant viscosity and checking oil level.
MOTORS WITH OIL ALERT DEVICE
Explanation of the oil alert system that prevents engine damage due to low oil level.
FUEL
Safety precautions for refueling with gasoline, including flammability and ventilation.
EARTHING
EARTHING WITHOUT GROUND FAULT INTERRUPTER
Protection methods using electrical separation and equipotential bonding without GFI.
EARTHING WITH ISOMETER
Using an insulation resistance monitor for machines not connected to an earthing system.
EARTHING WITH GROUND FAULT INTERRUPTER
Mandatory earthing connection via GFI for protection against indirect contacts.
STARTING AND STOPPING (HONDA ENGINE)
STARTING PROCEDURE
Step-by-step instructions for starting the Honda gasoline engine, including choke and starter.
STOPPING PROCEDURE
Instructions for stopping the Honda engine, including emergency and normal procedures.
OPERATING NOTES AND CAUTIONS
Important notes and cautions regarding engine operation, start-up knob, and running-in period.
STARTING AND STOPPING (BRIGGS & STRATTON ENGINE)
STARTING PROCEDURE
Step-by-step instructions for starting the Briggs & Stratton gasoline engine, including choke and starter.
STOPPING PROCEDURE
Instructions for stopping the Briggs & Stratton engine, including emergency and normal procedures.
OPERATING NOTES AND CAUTIONS
Important notes and cautions regarding engine operation, start-up knob, and running-in period.
USE AS GENERATOR
SAFETY WARNINGS
Critical warnings against connecting to mains, unauthorized access, and general electrical hazards.
GENERATION IN AC
Guidelines for connecting electrical devices to the generator's AC sockets and ensuring compatibility.
OPERATING CONDITIONS DETAILS
Details on power, voltage, AVR settings, and frequency for generator operation.
USE AS GENERATOR
SINGLE-PHASE LOADS
Limitations and precautions when powering single-phase loads from three-phase generators.
POWER FACTOR - COS φ
Explanation of power factor, its relation to active and apparent power, and load considerations.
START-UP OF ASYNCHRONOUS MOTORS
Guidance on starting asynchronous motors, managing start-up currents and voltage drops.
THERMAL-MAGNETIC SWITCH
Explanation of the thermal-magnetic switch for overload and short-circuit protection.
USE AS GENERATOR
DIFFERENTIAL SWITCH
Function of the differential switch for protection against indirect contacts and earth faults.
THERMIC PROTECTION
Protection against overloads on individual sockets, including device intervention and cooling.
USAGE WITH EAS AUTOMATIC START-UP PANEL
Information on operating the generator with an EAS automatic start-up panel for power failure backup.
TROUBLE SHOOTING
PETROL ENGINE ISSUES
Common problems with petrol engines (starting, acceleration, power) and their possible causes and solutions.
DIESEL ENGINE ISSUES
Common problems with diesel engines (starting, acceleration, power) and their possible causes and solutions.
TROUBLE SHOOTING
GENERATOR PROBLEMS
Troubleshooting issues related to the generator's output voltage, AVR, and alternator.
MAINTENANCE
SAFETY PRECAUTIONS
Safety warnings for maintenance personnel regarding moving parts, hot surfaces, and protective equipment.
VENTILATION AND ELECTRICAL PANELS
Checks for ventilation openings and electrical panel connections during maintenance.
OPERATING CONDITIONS AND BATTERY CARE
Maintenance frequency adjustments for strenuous conditions and battery status checks.
DECALS AND LABELS
Recommendation to check and replace warning decals and labels annually.
STORAGE AND DISASSEMBLE
STORAGE GUIDELINES
Instructions for preparing and storing the machine in a suitable environment to prevent damage.
GASOLINE ENGINE STORAGE
Specific steps for storing gasoline engines, including draining fuel and oil, and battery disconnection.
DIESEL ENGINE STORAGE
Recommendations for short and long-term storage of diesel engines, including periodic running.
IMPORTANT STORAGE SAFETY
Safety advice for storage and shut-off operations concerning polluting substances and environmental impact.
DISASSEMBLY PROCEDURE
Guidelines for disassembling the machine, handling fluids, and disposing of parts safely.
TECHNICAL DATE
GENERATOR SPECIFICATIONS
Technical specifications for the generator, including power, frequency, and alternator type.
ENGINE SPECIFICATIONS
Technical specifications for the engine, including model, displacement, power, and speed.
GENERAL SPECIFICATIONS
General specifications covering tank capacity, running time, protection, dimensions, and weight.
OUTPUT POWER DECLARATION
Declaration of declared power according to ISO 8528-1, including conditions and overload limits.
ACOUSTIC POWER LEVEL
Information on acoustic noise levels (LwA, LpA) and measurement units.
TECHNICAL DATE
GENERATOR SPECIFICATIONS
Technical specifications for the generator models GE 7000 BBM and GE 8000 BBT.
ENGINE SPECIFICATIONS
Technical specifications for Briggs & Stratton engines used in the models.
GENERAL SPECIFICATIONS
General specifications for BBM models, including tank capacity, dimensions, and weight.
OUTPUT POWER DECLARATION
Declaration of declared power according to ISO 8528-1 for BBM models.
ACOUSTIC POWER LEVEL
Acoustic noise level information for BBM models, including measurement units.

Table of Contents