Related Manuals for KTM 300 EXC TPI 2018
Summarization of Contents
Means of Representation
Symbols Used in the Manual
Explains the meaning of symbols used throughout the manual for clarity.
Typographical Formats Explained
Details the typographical formats used in the document for consistent understanding.
Safety Advice for KTM Owners
Intended Use Definition
Defines the intended use of the vehicle for various models and conditions.
Understanding Misuse and Dangers
Explains dangers arising from unintended vehicle use and misuse.
General Safety Instructions
Emphasizes reading the manual and adhering to safety instructions.
Degrees of Risk and Symbols
Explains the meaning of danger, warning, caution, and note symbols.
Tampering Warning
Warns against tampering with the vehicle's noise control system.
Safe Operation Guidelines
Provides advice on safe operation and hazards like exhaust fumes.
Importance of Protective Clothing
Emphasizes wearing appropriate protective clothing for safety.
Work Rules for Maintenance
Outlines rules for performing maintenance and repairs correctly.
Environmental Responsibility
Advises on responsible use and disposal of vehicle fluids.
Owner's Manual Importance
Stresses the importance of reading and keeping the Owner's Manual.
Important Notes for Vehicle Owners
Manufacturer and Implied Warranty
Explains warranty coverage, voiding conditions, and service requirements.
Operating and Auxiliary Substances
Warns about environmental hazards of fuel handling.
Genuine Spare Parts and Accessories
Advises using approved spare parts and accessories for safety.
Essential Vehicle Service
Highlights the importance of proper service for vehicle longevity.
Note on Figures in Manual
Notes that figures may depict special equipment and not all components.
Customer Service Information
Provides information on contacting authorized KTM dealers for support.
Vehicle Overview and Identification
Front Left Vehicle View
Identifies controls and components on the front left of the vehicle.
Rear Right Vehicle View
Identifies controls and components on the rear right of the vehicle.
Chassis Number Location
Indicates the location of the chassis number on the vehicle.
Type Label Location
Indicates the location of the type label on the vehicle.
Key Number Location (EXC Models)
Indicates where the key number for the steering lock is stamped.
Engine Number Location
Indicates the location of the engine number on the vehicle.
Fork Part Number Location
Indicates where the fork part number is stamped.
Shock Absorber Article Number
Indicates where the shock absorber article number is stamped.
Vehicle Controls and Operation
Clutch Lever Operation
Describes the function and location of the clutch lever.
Hand Brake Lever Operation
Describes the function and location of the hand brake lever.
Throttle Grip Function
Describes the function and location of the throttle grip.
Kill Switch Operation (EXC Models)
Explains the kill switch function and its operational states.
Kill Switch Operation (XC-W TPI US)
Explains the kill switch function for the specific XC-W TPI US model.
Horn Button Operation
Describes the function and location of the horn button.
Light Switch Operation (EXC Models)
Explains the operation of the light switch and its positions.
Light Switch Operation (XC-W TPI US)
Explains the operation of the light switch for the specific XC-W TPI US model.
Turn Signal Switch Operation
Explains the operation of the turn signal switch.
Electric Starter Button
Describes the function and location of the electric starter button.
Map Switch Function (Six Days Models)
Explains the map switch function for specific Six Days models.
Indicator Lamps Overview (EXC Models)
Explains the meaning of various indicator lamps on the dashboard.
Indicator Lamps Overview (XC-W TPI US)
Explains indicator lamps for the specific XC-W TPI US model.
Fuel Filler Cap Operation
Provides safety information and instructions for opening the filler cap.
Closing the Fuel Filler Cap
Provides instructions for securely closing the filler cap.
2-Stroke Oil Tank Cap Operation
Describes how to open and close the 2-stroke oil tank cap.
Cold Start Button Usage
Explains the function and operation of the cold start button.
Idle Speed Adjustment Screw
Explains how to adjust the idle speed using the adjusting screw.
Shift Lever Description
Describes the function and position of the shift lever.
Kick Starter Operation
Describes the function and operation of the kick starter.
Foot Brake Lever Description
Describes the function and location of the foot brake lever.
Side Stand Usage
Describes the function and use of the side stand.
Steering Lock Operation (EXC Models)
Explains the function of the steering lock.
Locking the Steering (EXC Models)
Provides instructions and safety notes for locking the steering.
Unlocking the Steering (EXC Models)
Provides instructions for unlocking the steering.
Combination Instrument Functions
Instrument Cluster Overview
Provides an overview of the combination instrument and its buttons.
Activating and Testing the Instrument
Explains how to activate the instrument and perform a display test.
Setting Kilometers or Miles Unit
Explains how to set the unit of measurement (km/miles).
Adjusting Instrument Functions
Explains how to activate or deactivate instrument functions.
Setting the Clock Time
Provides instructions for setting the clock time.
Viewing Lap Times
Explains how to view recorded lap times.
Display Mode: Speed
Explains how to display the current vehicle speed.
Display Mode: Speed and Operating Hours
Explains how to display the engine operating hours.
Accessing the Setup Menu
Explains how to access the setup menu for functions.
Setting Measurement Units
Explains how to set the unit of measurement (km/miles).
Display Mode: Speed and Clock
Explains how to display the current time.
Setting the Clock Display
Provides instructions for setting the clock time.
Display Mode: Speed and Lap Time
Explains how to display and time lap times.
Viewing Lap Time Records
Explains how to view recorded lap times.
Display Mode: Speed and Odometer
Explains how to display the total traveled distance.
Display Mode: Trip Master 1
Explains how to use and display trip master 1.
Display Mode: Trip Master 2
Explains how to use and display trip master 2.
Setting Trip Master 2
Provides instructions for manually setting trip master 2.
Display Mode: Average Speed 1
Explains how to display average speed 1.
Display Mode: Average Speed 2
Explains how to display average speed 2.
Display Mode: Stop Watch 1
Explains how to use and display stop watch 1.
Display Mode: Stop Watch 2
Explains how to use and display stop watch 2.
Instrument Function Table
Summarizes the functions and button operations of the instrument.
Menu Activation Conditions
Lists conditions for activating menus on the instrument.
Preparing Your KTM for Use
Advice for First Use
Provides crucial advice for the initial use of the motorcycle.
Engine Break-In Procedure
Provides instructions on the engine break-in procedure for longevity.
Battery Performance in Cold
Explains lithium-ion battery behavior in low temperatures.
Preparation for Difficult Riding
Details preparations for riding in challenging conditions.
Preparation for Dry Sand Riding
Provides specific preparation steps for riding on dry sand.
Preparation for Wet Sand Riding
Provides specific preparation steps for riding on wet sand.
Preparation for Muddy Circuits
Provides specific preparation steps for wet and muddy circuits.
Preparation for High Temps/Slow Riding
Details preparations for high temperatures or slow riding.
Preparation for Low Temps/Snow
Details preparations for low temperatures or snow.
Riding Instructions and Safety
Pre-Ride Checks and Maintenance
Lists essential checks and maintenance before riding.
Starting the Vehicle Safely
Provides instructions and safety warnings for starting the vehicle.
Starting Off Procedure
Explains the procedure for starting off from a standstill.
Shifting Gears and Riding
Provides advice on shifting gears and general riding techniques.
Proper Braking Techniques
Provides warnings and advice on proper braking techniques.
Stopping and Parking Safely
Provides instructions and safety warnings for stopping and parking.
Motorcycle Transport Guidelines
Provides notes and safety warnings for transporting the motorcycle.
Safe Refueling Procedures
Provides safety warnings and instructions for refueling the vehicle.
Adding 2-Stroke Oil
Provides instructions and warnings for adding 2-stroke oil.
Service Schedule and Maintenance
Additional Service Information
Mentions that additional work may be ordered separately.
Required Maintenance Tasks
Lists required maintenance tasks at different intervals.
Recommended Maintenance Tasks
Lists recommended maintenance tasks and their intervals.
Chassis Tuning and Adjustments
Basic Chassis Setting by Rider Weight
Explains how to adjust the chassis setting based on rider weight.
Shock Absorber Compression Damping
Explains the concepts of high-speed and low-speed compression damping.
Adjusting Low-Speed Compression Damping
Provides instructions for adjusting the low-speed compression damping.
Adjusting High-Speed Compression Damping
Provides instructions for adjusting the high-speed compression damping.
Adjusting Shock Absorber Rebound
Provides instructions for adjusting the rebound damping.
Measuring Unloaded Rear Wheel Dimension
Explains how to measure the rear wheel dimension unloaded.
Checking Static Sag of Shock Absorber
Explains how to check the static sag of the shock absorber.
Checking Riding Sag of Shock Absorber
Explains how to check the riding sag of the shock absorber.
Adjusting Shock Absorber Spring Preload
Provides instructions for adjusting the shock absorber spring preload.
Adjusting Riding Sag
Explains how to adjust the riding sag.
Checking Basic Fork Settings
Explains how to check the basic settings of the fork.
Adjusting Fork Compression Damping
Explains how to adjust fork compression damping for different models.
Adjusting Fork Rebound Damping
Explains how to adjust fork rebound damping for different models.
Adjusting Fork Spring Preload (Six Days)
Details how to adjust fork spring preload on Six Days models.
Handlebar Position Adjustment
Explains how to adjust handlebar position for comfort.
Handlebar Position Safety Warning
Warns about safety risks with damaged or repaired handlebars.
Chassis Service Procedures
Raising Motorcycle with Lift Stand
Explains how to safely raise the motorcycle using a lift stand.
Removing Motorcycle from Lift Stand
Explains how to safely remove the motorcycle from a lift stand.
Bleeding Fork Legs
Provides instructions for bleeding the fork legs.
Cleaning Fork Leg Dust Boots
Explains how to clean the dust boots of the fork legs.
Removing Fork Protector
Provides instructions for removing the fork protector.
Installing Fork Protector
Provides instructions for installing the fork protector.
Removing Fork Legs
Provides detailed steps for removing the fork legs.
Installing Fork Legs
Provides detailed steps for installing the fork legs.
Removing Lower Triple Clamp (Standard)
Explains how to remove the lower triple clamp on standard models.
Removing Lower Triple Clamp (Six Days)
Explains how to remove the lower triple clamp on Six Days models.
Installing Lower Triple Clamp (Standard)
Explains how to install the lower triple clamp on standard models.
Installing Lower Triple Clamp (Six Days)
Explains how to install the lower triple clamp on Six Days models.
Checking Steering Head Bearing Play
Explains how to check for play in the steering head bearing.
Adjusting Steering Head Bearing Play
Provides instructions for adjusting steering head bearing play.
Lubricating Steering Head Bearing
Explains how to lubricate the steering head bearing.
Removing Front Fender
Provides instructions for removing the front fender.
Installing Front Fender
Provides instructions for installing the front fender.
Removing Shock Absorber
Provides instructions for removing the shock absorber.
Installing Shock Absorber
Provides instructions for installing the shock absorber.
Removing the Seat
Provides instructions for removing the seat.
Mounting the Seat
Provides instructions for mounting the seat.
Removing Air Filter Box Cover
Explains how to remove the air filter box cover.
Installing Air Filter Box Cover
Explains how to install the air filter box cover.
Removing the Air Filter
Provides instructions for removing the air filter.
Installing the Air Filter
Provides instructions for installing the air filter.
Cleaning Air Filter and Box
Explains how to clean the air filter and air filter box.
Preparing Air Filter Box Cover
Explains how to prepare the air filter box cover for securing.
Sealing the Air Filter Box
Explains how to seal the air filter box.
Removing the Main Silencer
Provides instructions for removing the main silencer.
Installing the Main Silencer
Provides instructions for installing the main silencer.
Changing Silencer Glass Fiber Filling
Explains how to change the glass fiber yarn filling in the silencer.
Removing the Fuel Tank
Provides safety warnings and instructions for removing the fuel tank.
Installing the Fuel Tank
Provides safety warnings and instructions for installing the fuel tank.
Checking Chain for Dirt
Explains how to check the chain for dirt and soiling.
Cleaning the Chain
Provides instructions and warnings for cleaning the chain.
Checking Chain Tension
Explains how to check and adjust chain tension.
Adjusting Chain Tension
Provides instructions for adjusting the chain tension.
Checking Drivetrain Wear
Explains how to check wear on chain, sprockets, and guide.
Checking Frame for Damage
Explains how to check the frame for cracks and deformation.
Checking Swingarm for Damage
Explains how to check the swingarm for damage and deformation.
Checking Throttle Cable Routing
Explains how to check and correct throttle cable routing.
Checking Rubber Grips
Explains how to check the rubber grips for damage or wear.
Adjusting Clutch Lever Position
Explains how to adjust the clutch lever position for comfort.
Checking Hydraulic Clutch Fluid Level
Explains how to check and correct the hydraulic clutch fluid level.
Changing Hydraulic Clutch Fluid
Provides instructions for changing the hydraulic clutch fluid.
Removing Engine Guard (Six Days)
Explains how to remove the engine guard on Six Days models.
Installing Engine Guard (Six Days)
Explains how to install the engine guard on Six Days models.
Brake System Maintenance and Checks
Checking Hand Brake Lever Free Travel
Explains how to check the free travel of the hand brake lever.
Adjusting Hand Brake Lever Free Travel (EXC)
Provides instructions for adjusting hand brake lever free travel.
Adjusting Hand Brake Lever Position (XC-W TPI)
Explains how to adjust the hand brake lever position.
Checking Brake Discs
Explains how to check brake discs for wear and damage.
Checking Front Brake Fluid Level
Explains how to check the front brake fluid level.
Adding Front Brake Fluid
Provides instructions for adding front brake fluid.
Checking Front Brake Linings
Explains how to check the front brake linings for wear.
Changing Front Brake Linings
Provides instructions for changing the front brake linings.
Checking Foot Brake Lever Free Travel
Explains how to check the free travel of the foot brake lever.
Adjusting Foot Brake Lever Position
Provides instructions for adjusting the foot brake lever position.
Checking Rear Brake Fluid Level
Explains how to check the rear brake fluid level.
Adding Rear Brake Fluid
Provides instructions for adding rear brake fluid.
Checking Rear Brake Linings
Explains how to check the rear brake linings for wear.
Changing Rear Brake Linings
Provides instructions for changing the rear brake linings.
Wheels, Tires, and Spoke Tension
Removing the Front Wheel
Provides instructions for removing the front wheel.
Installing the Front Wheel
Provides instructions for installing the front wheel.
Removing the Rear Wheel
Provides instructions for removing the rear wheel.
Installing the Rear Wheel
Provides instructions for installing the rear wheel.
Checking Tire Condition
Explains how to check tires for cuts, damage, and tread depth.
Checking Tire Air Pressure
Provides information on checking and maintaining correct tire air pressure.
Checking Spoke Tension
Explains how to check and correct spoke tension.
Electrical System Maintenance
Removing the Battery
Provides instructions and safety warnings for removing the battery.
Installing the Battery
Provides instructions for installing the battery.
Recharging the Battery
Explains how to recharge the battery and related safety.
Changing the Main Fuse
Provides instructions and warnings for changing the main fuse.
Changing Fuses for Power Consumers
Explains how to change fuses for various power consumers.
Removing Headlight Assembly
Provides instructions for removing the headlight mask and headlight.
Installing Headlight Assembly
Provides instructions for installing the headlight mask and headlight.
Changing Headlight Bulb
Explains how to change the headlight bulb.
Changing Turn Signal Bulb
Explains how to change the turn signal bulb.
Checking Headlight Setting
Explains how to check and adjust headlight aim.
Adjusting Headlight Range
Provides instructions for adjusting the headlight range.
Changing Combination Instrument Battery
Explains how to change the battery in the combination instrument.
Diagnostics Connector Location
Indicates the location of the diagnostics connector.
Cooling System Checks and Refills
Cooling System Overview
Provides an overview of the cooling system components and function.
Checking Antifreeze and Coolant Level
Explains how to check coolant level and antifreeze protection.
Checking Coolant Level
Explains how to check the coolant level in the radiator.
Draining the Coolant
Provides safety warnings and instructions for draining the coolant.
Refilling the Cooling System
Provides instructions for refilling the cooling system with coolant.
Engine Tuning and Adjustments
Checking Throttle Cable Play
Explains how to check and adjust throttle cable play.
Adjusting Throttle Cable Play
Provides instructions for adjusting the throttle cable play.
Setting Throttle Response Map
Explains how to adjust throttle response by changing the guide plate.
Adjusting Idle Speed
Provides instructions for adjusting the idle speed.
Programming Ambient Pressure
Explains how to program ambient pressure for altitude changes.
Ignition Timing Map Connector
Describes the location and function of the ignition timing map connector.
Changing Ignition Timing Map
Explains how to switch between ignition timing maps.
Checking Shift Lever Position
Explains how to check the basic position of the shift lever.
Adjusting Shift Lever Position
Provides instructions for adjusting the basic position of the shift lever.
Engine Service Procedures
Changing the Fuel Screen
Provides safety warnings and instructions for changing the fuel screen.
Checking 2-Stroke Oil Level
Provides instructions and warnings for checking the 2-stroke oil level.
Timing the Oil Pump
Explains the procedure for timing the oil pump.
Checking Gear Oil Level
Explains how to check the gear oil level.
Changing the Gear Oil
Provides safety warnings and instructions for changing the gear oil.
Adding Gear Oil
Provides instructions for adding gear oil.
Cleaning and Care Procedures
Cleaning the Motorcycle
Provides instructions and warnings for cleaning the motorcycle.
Winter Operation Checks and Maintenance
Details checks and maintenance for winter operation.
Motorcycle Storage Guidelines
Long-Term Storage Procedure
Provides instructions and tips for storing the motorcycle long-term.
Preparing for Use After Storage
Explains the steps for preparing the motorcycle after storage.
Technical Data and Specifications
Engine Specifications
Lists technical specifications for the engine.
250cc Engine Specifications
Details engine specifications for 250cc models.
300cc Engine Specifications
Details engine specifications for 300cc models.
Engine Tightening Torques
Lists tightening torques for various engine screws and bolts.
Fluid Capacities
Lists capacities for various fluids like gear oil and coolant.
Gear Oil Capacity
Specifies the gear oil capacity.
Coolant Capacity
Specifies the coolant capacity.
Fuel Tank Capacities
Lists fuel tank capacity and reserve.
Chassis Specifications
Lists chassis-related specifications like frame and fork.
Electrical System Specifications
Lists specifications for electrical system components like battery and fuses.
Tire Specifications
Lists tire sizes and types for different models.
Fork Specifications
Lists fork specifications including damping and spring rates.
Fork Specs (Standard EXC/XC-W)
Details fork specifications for standard EXC/XC-W models.
Fork Specs (Six Days Models)
Details fork specifications for Six Days models.
Shock Absorber Specifications
Lists shock absorber specifications including damping and spring rates.
Chassis Tightening Torques
Lists tightening torques for various chassis screws and bolts.
Substances and Fluid Recommendations
Brake Fluid DOT 4 / DOT 5.1
Provides details and recommendations for brake fluid.
Coolant Guidelines
Provides guidelines and recommendations for coolant.
Engine Oil (15W/50) Specifications
Specifies engine oil standards and recommendations.
2-Stroke Engine Oil Specifications
Specifies 2-stroke engine oil standards and recommendations.
Fork Oil (SAE 4) Specifications
Lists specifications for fork oil.
Shock Absorber Fluid (SAE 2.5) Specs
Lists specifications for shock absorber fluid.
Super Unleaded Fuel Grade
Provides information on suitable fuel grades and ethanol content.
Recommended Auxiliary Substances
Air Filter Cleaner Recommendations
Lists recommended supplier and product for air filter cleaner.
Chain Cleaner Recommendations
Lists recommended supplier and product for chain cleaner.
Fuel Additive Recommendations
Lists recommended supplier and product for fuel additive.
High Viscosity Grease Recommendations
Lists recommended supplier and product for high viscosity grease.
Long-Life Grease Recommendations
Lists recommended supplier and product for long-life grease.
Motorcycle Cleaner Recommendations
Lists recommended supplier and product for motorcycle cleaner.
Off-Road Chain Spray Recommendations
Lists recommended supplier and product for off-road chain spray.
Foam Air Filter Oil Recommendations
Lists recommended supplier and product for foam air filter oil.
Preserving Materials Recommendations
Lists recommended supplier and product for preserving materials.
Special Cleaner Recommendations
Lists recommended supplier and product for special cleaner.
Universal Oil Spray Recommendations
Lists recommended supplier and product for universal oil spray.
Industry Standards Information
JASO T903 MA Standard
Explains the JASO T903 MA standard for motorcycle engines.
SAE Viscosity Standards
Explains the SAE viscosity classification system for oils.
JASO FD Standard
Explains the JASO FD classification for 2-stroke engine oil.
Index of Special Terms
Definition of TPI
Defines TPI (Transfer Port Injection).
Definition of OBD
Defines OBD (On-Board Diagnosis).
List of Symbols
Meaning of Red Symbols
Explains the meaning of red symbols indicating errors requiring intervention.
Meaning of Yellow/Orange Symbols
Explains yellow/orange symbols indicating warnings or active driving aids.
Meaning of Green/Blue Symbols
Explains green/blue symbols providing information.
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