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KTM Manuals
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300 EXC TPI
Owner's manual
KTM 300 EXC TPI Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Means of Representation
Symbols Used
Formats Used
2 Safety Advice 2
Use Definition - Intended Use
Misuse
Degrees of Risk and Symbols
Tampering Warning
Safe Operation
Protective Clothing
Work Rules
Environment
Owner's Manual
3 Important Notes 3
Manufacturer and Implied Warranty
Fuel, Auxiliary Substances
Spare Parts, Accessories
Service
Figures
Customer Service
4 View of Vehicle
View of Vehicle, Front Left (Example)
View of Vehicle, Rear Right (Example)
5 Serial Numbers
Vehicle Identification Number
Type Label
Key Number (All EXC Models)
Engine Number
Fork Part Number
Shock Absorber Article Number
6 Controls
Clutch Lever
Hand Brake Lever
Throttle Grip
Switch-Off Button (All EXC Models)
Switch-Off Button (All XC-W Models)
Horn Button (All EXC Models)
Light Switch (All EXC Models)
Light Switch (All XC-W Models)
Turn Signal Switch (All EXC Models)
Emergency off Switch (All EXC Models)
Start Button
Map Switch (All Special Models)
Overview of Indicator Lamps (All EXC Models)
Overview of Indicator Lamps (All XC-W Models)
Opening the Fuel Tank Filler Cap
Closing the Fuel Tank Filler Cap
Opening 2-Stroke Oil Tank Cap
Closing 2-Stroke Oil Tank Cap
Straps
(300 EXC Erzberg Edition TPI EU)
Cold Start Button
Idle Speed Adjusting Screw
Shift Lever
Foot Brake Lever
Side Stand
Steering Lock (All EXC Models)
Locking the Steering (All EXC Models)
Unlocking the Steering (All EXC Models)
7 Combination Instrument 7
Combination Instrument Overview
Activation and Test
Setting the Kilometers or Miles
Adjusting Combination Instrument Function
Setting the Clock
Viewing the Lap Time
Display Mode SPEED (Speed)
Display Mode SPEED/H (Operating Hours)
Setup Menu
Adjusting the Unit of Measurement
Display Mode SPEED/CLK (Time)
Setting the Clock
Display Mode SPEED/LAP (Lap Time)
Viewing the Lap Time
Display Mode SPEED/ODO (Odometer)
Display Mode SPEED/TR1 (Trip Master 1)
Display Mode SPEED/TR2 (Trip Master 2)
Setting TR2 (Trip Master 2)
Display Mode SPEED/A1 (Average Speed 1)
Display Mode SPEED/A2 (Average Speed 2)
Display Mode SPEED/S1 (Stop Watch 1)
Display Mode SPEED/S2 (Stop Watch 2)
Table of Functions
Table of Conditions and Menu Activation
8 Preparing for Use 8
Advice on Preparing for First Use
Running in the Engine
Starting Power of Lithium-Ion Batteries at Low Temperatures
Preparing the Vehicle for Difficult Riding Conditions
Preparing the Vehicle for Riding on Dry Sand
Preparing the Vehicle for Riding on Wet Sand
Preparing the Vehicle for Riding on Wet and Muddy Circuits
Preparing Vehicle for High Temperatures or Slow Riding
Preparing the Vehicle for Low Temperatures or Snow
9 Riding Instructions
Checks and Maintenance Measures When Preparing for Use
Starting the Vehicle
Starting off
Shifting, Riding
Braking
Stopping, Parking
Transporting
Refueling
Adding 2-Stroke Oil
10 Service Schedule
Additional Information
Required Work
Recommended Work
11 Tuning the Chassis 11
Checking the Basic Chassis Setting with Rider's Weight
Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring the Dimension of the Rear Wheel Unloaded
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Checking the Basic Setting of the Fork
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of the Fork
Adjusting the Spring Preload of the Fork (All Six Days Models)
Handlebar Position
Adjusting the Handlebar Position
12 Service Work on the Chassis 12
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Removing the Fork Legs
Installing the Fork Legs
(All Standard EXC/XC-W Models)
(All Special Models)
Installing the Lower Triple Clamp (All Standard EXC/XC-W Models)
Installing the Lower Triple Clamp
(All Special Models)
Checking Steering Head Bearing Play
Adjusting the Steering Head Bearing Play
Lubricating the Steering Head Bearing
Removing Front Fender
Installing Front Fender
Removing the Shock Absorber
Installing the Shock Absorber
Removing the Seat
Mounting the Seat
Removing the Air Filter Box Cover
Installing the Air Filter Box Cover
Removing the Air Filter
Installing the Air Filter
Cleaning the Air Filter and Air Filter Box
Preparing Air Filter Box Cover for Securing
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling of the Main Silencer
Removing the Fuel Tank
Installing the Fuel Tank
Checking the Chain for Dirt
Cleaning the Chain
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Checking the Frame
Checking the Link Fork
Checking Throttle Cable Routing
Checking the Rubber Grip
Adjusting the Basic Position of the Clutch Lever
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Changing the Hydraulic Clutch Fluid
Removing the Engine Guard (All Special Models)
Installing the Engine Guard (All Special Models)
13 Brake System
Checking the Free Travel of the Hand Brake Lever
Adjusting the Free Travel of the Handbrake Lever (All EXC Models)
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
Checking the Brake Discs
Checking the Front Brake Fluid Level
Adding the Front Brake Fluid
Checking the Front Brake Linings
Changing the Brake Linings of the Front Brake
Checking the Free Travel of Foot Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Rear Brake Fluid
Checking the Brake Linings of the Rear Brake
Changing the Brake Linings of the Rear Brake
14 Wheels, Tires
Removing the Front Wheel
Installing the Front Wheel
Removing the Rear Wheel
Installing the Rear Wheel
Checking the Tire Condition
Checking Tire Pressure
Checking Spoke Tension
15 Electrical System 15
Removing the 12-V Battery
Installing the 12-V Battery
Charging the 12-V Battery
Changing Main Fuse
Changing the Fuses of Individual Power Consumers
Removing the Headlight Mask with the Headlight
Installing the Headlight Mask with the Headlight
Changing the Headlight Bulb
Changing the Turn Signal Bulb (All EXC Models)
Checking the Headlight Setting
Adjusting the Headlight Range
Changing the Combination Instrument Battery
Diagnostics Connector
16 Cooling System
Checking the Antifreeze and Coolant Level
Checking the Coolant Level
Draining the Coolant
Refilling with Coolant
17 Tuning the Engine 17
Checking the Throttle Cable Play
Adjusting the Throttle Cable Play
Setting the Characteristic Map of the Throttle Response
Adjusting the Idle Speed
Programming Ambient Pressure
Ignition Curve Plug-In Connector
Changing the Ignition Timing Map (All Standard EXC/XC-W Models)
Checking the Basic Position of the Shift Lever
Adjusting the Basic Position of the Shift Lever
18 Service Work on the Engine 18
Changing the Fuel Screen
Checking 2-Stroke Oil Level
Priming Oil Pump
Cleaning the Oil Screen in the Oil Tank
Checking the Gear Oil Level
Changing the Gear Oil
Adding the Gear Oil
19 Cleaning, Care
Cleaning the Motorcycle
Checks and Maintenance Steps for Winter Operation
20 Storage
Preparing for Use after Storage
21 Troubleshooting
22 Technical Data 22
Engine
All 250 Models
All 300 Models
Engine Tightening Torques
Capacities
Gear Oil
Coolant
Fuel
Chassis
Electrical System
Tires
Fork
All Standard EXC/XC-W Models, 300 EXC Erzberg Edition TPI EU
All Six Days Models
Shock Absorber
Chassis Tightening Torques
23 Substances
24 Auxiliary Substances
25 Standards
26 Index of Special Terms 26
27 List of Abbreviations
28 List of Symbols 28
Red Symbols
Yellow and Orange Symbols
Green and Blue Symbols
Index
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OWNER'S MANUAL
2020
250 EXC Six Days TPI
250 XC‑W TPI
300 EXC Six Days TPI
300 XC-W TPI
300 XC-W Six Days TPI
300 EXC Erzberg Edition TPI
Art. no. 3214007en
250 EXC TPI
300 EXC TPI
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Summarization of Contents
Means of Representation
Symbols Used
Explains the meaning of specific symbols used in the manual for clarity.
Safety Advice
Use Definition - Intended Use
Defines the intended purpose and limitations of the vehicle's use.
Safety Advice
General instructions and precautions for safe operation of the motorcycle.
Safe Operation
Provides guidance on operating the motorcycle safely, including avoiding hazards.
Protective Clothing
Emphasizes the importance of wearing appropriate protective gear for riding.
Important Notes
Service
Highlights the importance of proper service for vehicle longevity and performance.
View of Vehicle
View of Vehicle, Front Left (Example)
Illustrates the front left view of the motorcycle with labeled components.
Serial Numbers
Vehicle Identification Number
Details the location and importance of the VIN for vehicle identification.
Engine Number
Specifies the location of the engine number for identification purposes.
Controls
Clutch Lever
Describes the function and operation of the clutch lever.
Emergency OFF Switch (All EXC models)
Explains the function of the emergency engine stop switch.
Overview of Indicator Lamps (All EXC models)
Details the function and meaning of various indicator lamps on the dashboard.
Cold Start Button
Describes the operation of the cold start button for engine starting.
Steering Lock (All EXC models)
Explains how to lock and unlock the motorcycle's steering.
Combination Instrument
Combination Instrument Overview
Provides a general overview of the combination instrument and its buttons.
Setting the Kilometers or Miles
Guides on how to set the unit of measurement for distance.
Display Mode SPEED/H (Operating Hours)
Details how to view and track operating hours for service intervals.
Adjusting the Unit of Measurement
Explains how to change units like km/h or mph.
Setting the Clock
Provides instructions for setting the current time on the instrument display.
Display Mode SPEED/ODO (Odometer)
Shows how to view the total distance traveled by the motorcycle.
Table of Functions
Summarizes functions and their activation methods for the combination instrument.
Preparing for Use
Advice on Preparing for First Use
Essential advice and checks before riding the motorcycle for the first time.
Preparing the Vehicle for Difficult Riding Conditions
Guidance on how to prepare the vehicle for challenging terrains and conditions.
Preparing the Vehicle for Low Temperatures or Snow
Specific preparation steps for riding in cold weather or snowy conditions.
Riding Instructions
Checks and Maintenance Measures When Preparing for Use
Lists crucial pre-ride checks and maintenance tasks for safe operation.
Shifting, Riding
Instructions on gear shifting techniques and general riding practices.
Braking
Details on how to operate the brakes effectively and safely.
Refueling
Provides instructions and safety precautions for refueling the motorcycle.
Service Schedule
Required Work
Outlines mandatory maintenance tasks based on operating hours or time intervals.
Tuning the Chassis
Adjusting the Low-speed Compression Damping of the Shock Absorber
Instructions for adjusting the low-speed compression damping on the rear shock absorber.
Adjusting the Compression Damping of the Fork
Guides on how to adjust the compression damping on the front fork legs.
Handlebar Position
Details on adjusting the handlebar position for rider ergonomics.
Service Work on the Chassis
Removing the Fork Legs
Step-by-step procedure for removing the front fork legs.
Adjusting the Steering Head Bearing Play
Instructions for adjusting and checking the steering head bearing play.
Removing the Shock Absorber
Procedure for safely removing the rear shock absorber.
Removing the Air Filter
Instructions for removing the air filter for maintenance.
Removing the Fuel Tank
Procedure for safely removing the fuel tank.
Cleaning the Chain
Steps for properly cleaning the drive chain.
Adjusting the Chain Tension
Guidance on how to adjust the drive chain tension.
Brake System
Checking the Free Travel of the Hand Brake Lever
Procedure to check the free play of the front brake lever.
Checking the Front Brake Fluid Level
Instructions for checking the brake fluid level in the front brake reservoir.
Checking the Front Brake Linings
Procedure to inspect the thickness and condition of front brake linings.
Changing the Brake Linings of the Rear Brake
Step-by-step guide for replacing the rear brake pads.
Wheels, Tires
Removing the Front Wheel
Detailed steps for removing the front wheel assembly.
Checking the Tire Condition
Guidance on inspecting tires for wear, damage, and tread depth.
Checking Tire Pressure
Instructions for checking and adjusting tire pressure.
Electrical System
Removing the 12-V Battery
Procedure for safely removing the 12-volt battery.
Changing Main Fuse
Steps for replacing the main fuse in the electrical system.
Changing the Headlight Bulb
Instructions for replacing the motorcycle's headlight bulb.
Checking the Headlight Setting
Guidance on how to check and adjust headlight alignment.
Cooling System
Checking the Antifreeze and Coolant Level
Procedure for checking coolant level and antifreeze protection.
Tuning the Engine
Setting the Characteristic Map of the Throttle Response
Instructions for changing the engine's throttle response map.
Adjusting the Idle Speed
Guidance on setting the engine's idle speed.
Service Work on the Engine
Changing the Fuel Screen
Procedure for replacing the fuel filter screen.
Checking 2-Stroke Oil Level
Instructions on how to check the 2-stroke oil level.
Changing the Gear Oil
Step-by-step guide for changing the engine's gear oil.
Cleaning, Care
Cleaning the Motorcycle
General instructions and precautions for cleaning the motorcycle.
Checks and Maintenance Steps for Winter Operation
Guidance on preparing the motorcycle for storage during winter.
Storage
Storage
Procedure for properly storing the motorcycle for extended periods.
Preparing for Use After Storage
Steps to take to prepare the motorcycle after it has been stored.
Technical Data
Engine
Provides detailed specifications for the engine.
Engine Tightening Torques
Lists critical torque specifications for engine assembly and maintenance.
Chassis
Details specifications related to the motorcycle's chassis components.
Shock Absorber
Provides specifications for the rear shock absorber.
Chassis Tightening Torques
Lists critical torque specifications for chassis assembly and maintenance.
List of Symbols
Red Symbols
Explains the meaning of red symbols indicating immediate intervention warnings.
Yellow and Orange Symbols
Explains yellow/orange symbols indicating prompt intervention warnings.
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