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OWNER'S MANUAL
2018
250 EXC TPI
250 EXC Six Days TPI
250 XC‑W TPI
300 EXC TPI
300 EXC Six Days TPI
Art. no. 3213645en

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Summarization of Contents

MEANS OF REPRESENTATION
Symbols used
Explains the meaning of symbols used in the manual.
Formats used
Explains typographical formats used in the manual.
SAFETY ADVICE
Use definition – intended use
Defines the intended purpose and usage conditions for the vehicle.
Safety advice
Provides essential safety instructions for operating the vehicle.
Degrees of risk and symbols
Explains the meaning of danger, warning, caution, and note symbols.
Safe operation
Details critical safe operation practices and dangers.
Protective clothing
Emphasizes the importance of wearing appropriate protective gear.
Owner's Manual
Guides on how to use and keep the owner's manual.
IMPORTANT NOTES
Manufacturer and implied warranty
Outlines warranty conditions and service requirements.
Operating and auxiliary substances
Advises on proper use of fuel, lubricants, and other fluids.
Service
General information regarding vehicle servicing and its importance.
Customer service
Provides information on seeking assistance from KTM dealers.
VIEW OF VEHICLE
View of vehicle, front left (example)
Illustrates and labels the front left view of the vehicle components.
View of vehicle, rear right (example)
Illustrates and labels the rear right view of the vehicle components.
SERIAL NUMBERS
Chassis number
Shows the location of the vehicle's chassis identification number.
Engine number
Shows the location of the vehicle's engine identification number.
Fork part number
Identifies the part number stamped on the fork axle clamp.
Shock absorber article number
Identifies the article number stamped on the shock absorber.
CONTROLS
Clutch lever
Describes the function and operation of the clutch lever.
Kill switch (All EXC models)
Explains the function and states of the kill switch for EXC models.
Light switch (All EXC models)
Details the operation of the light switch for EXC models.
Indicator lamps overview (All EXC models)
Explains the meaning of various indicator lamps on the dashboard.
Opening the filler cap
Provides instructions on how to safely open the fuel filler cap.
Idle speed adjusting screw
Describes how to adjust the engine's idle speed.
Steering lock (All EXC models)
Explains how to engage and use the steering lock for security.
COMBINATION INSTRUMENT
Combination instrument overview
Provides an overview of the digital instrument cluster layout and buttons.
Setting the kilometers or miles
Guides on changing the unit of distance measurement between kilometers and miles.
Setting the clock
Instructions for setting the current time on the combination instrument.
Display mode SPEED/TR1 (trip master 1)
Explains how to use the trip master 1 function for measuring distances.
Display mode SPEED/S1 (stop watch 1)
Details the use of the stop watch function for timing rides.
PREPARING FOR USE
Advice on first use
Offers essential advice for the initial operation of the new motorcycle.
Running in the engine
Provides guidelines for the engine's break-in period to ensure longevity.
Preparing the vehicle for difficult riding conditions
Advises on specific preparations for riding in challenging environments.
Preparing vehicle for rides on dry sand
Details specific steps for preparing the vehicle for riding on dry sand.
RIDING INSTRUCTIONS
Checks and maintenance measures when preparing for use
Lists crucial pre-ride checks and maintenance tasks for safe operation.
Starting the vehicle
Provides instructions and warnings for starting the motorcycle's engine.
Shifting, riding
Offers guidance on gear shifting and general riding techniques.
Braking
Explains safe braking procedures and potential hazards.
Refueling
Details the correct and safe procedure for refueling the motorcycle.
SERVICE SCHEDULE
Required work
Lists mandatory maintenance tasks and their intervals.
Recommended work
Outlines recommended maintenance tasks for optimal performance.
TUNING THE CHASSIS
Checking the basic chassis setting with the rider's weight
Explains how to adjust suspension based on rider weight for optimal handling.
Adjusting the low-speed compression damping of the shock absorber
Details how to adjust the shock absorber's low-speed compression damping.
Adjusting the high-speed compression damping of the shock absorber
Details how to adjust the shock absorber's high-speed compression damping.
Adjusting the spring preload of the shock absorber
Guides on adjusting the spring preload for rear suspension tuning.
Adjusting the compression damping of the fork
Explains how to adjust the fork's compression damping.
Handlebar position
Describes how to adjust the handlebar position for rider comfort.
SERVICE WORK ON THE CHASSIS
Raising the motorcycle with a lift stand
Instructions on safely lifting the motorcycle using a stand.
Removing the fork protector
Steps for removing the fork protector components.
Installing the fork protector
Steps for installing the fork protector components.
Removing the lower triple clamp (All standard EXC/XC-W models)
Procedure for removing the lower triple clamp on standard models.
Checking the play of the steering head bearing
How to check for play in the steering head bearing for safety.
Adjusting the steering head bearing play
Steps for correcting play in the steering head bearing.
Removing the shock absorber
Procedure for removing the rear shock absorber.
Installing the shock absorber
Procedure for installing the rear shock absorber.
Removing the fuel tank
Steps for safely removing the fuel tank.
Installing the fuel tank
Steps for safely installing the fuel tank.
Cleaning the chain
Instructions for cleaning the drive chain to maintain performance.
Checking the chain tension
How to check and adjust the drive chain tension correctly.
Adjusting the basic position of the clutch lever
How to adjust the clutch lever position for comfort and control.
Checking/correcting the fluid level of the hydraulic clutch
Procedure for checking and topping up hydraulic clutch fluid.
BRAKE SYSTEM
Checking the free travel of the hand brake lever
How to check the free play in the front brake lever.
Checking the brake discs
Inspecting brake discs for wear, damage, and thickness.
Checking the front brake fluid level
Procedure for checking the front brake fluid reservoir level.
Changing the front brake linings
Detailed instructions for replacing worn front brake pads.
Checking the rear brake fluid level
Procedure for checking the rear brake fluid reservoir level.
Changing the rear brake linings
Detailed instructions for replacing worn rear brake pads.
WHEELS, TIRES
Removing the front wheel
Step-by-step guide to safely remove the front wheel.
Installing the front wheel
Step-by-step guide to safely install the front wheel.
Checking the tire condition
How to inspect tires for wear, damage, and age.
Checking the tire air pressure
Instructions for checking and setting correct tire inflation pressure.
Checking spoke tension
How to check and adjust spoke tension for wheel integrity.
ELECTRICAL SYSTEM
Removing the battery
Procedure for safely removing the motorcycle battery.
Installing the battery
Procedure for safely installing the motorcycle battery.
Recharging the battery
Guidelines for charging the lithium-ion battery correctly.
Changing the main fuse
Instructions for replacing the main fuse to restore electrical function.
Changing the fuses of individual power consumers
How to replace fuses for specific electrical components.
Checking the headlight setting
How to verify and adjust the headlight beam alignment.
COOLING SYSTEM
Cooling system
Overview of the motorcycle's cooling system operation.
Checking the antifreeze and coolant level
How to check the coolant level and antifreeze concentration.
Refilling with coolant
Instructions for refilling the cooling system with coolant.
TUNING THE ENGINE
Checking the play in the throttle cable
How to check for correct free play in the throttle cable.
Adjusting the play in the throttle cable
Steps to adjust the throttle cable free play for optimal response.
Setting the characteristic map of the throttle response
How to change engine throttle response by swapping guide plates.
Adjusting the idle speed
Procedure for setting the correct engine idle speed.
Checking the basic position of the shift lever
How to check the shift lever's resting position relative to rider's boot.
Adjusting the basic position of the shift lever
How to adjust the shift lever's resting position.
SERVICE WORK ON THE ENGINE
Changing the fuel screen
Procedure for replacing the fuel filter screen.
Checking 2-stroke oil level
How to check the level of 2-stroke oil in the tank.
Checking the gear oil level
How to check the transmission gear oil level.
Changing the gear oil
Procedure for draining and replacing the transmission gear oil.
CLEANING, CARE
Cleaning the motorcycle
Instructions for washing and cleaning the motorcycle properly.
Checks and maintenance steps for winter operation
Specific care and checks needed for winter storage or use.
STORAGE
Storage
Guidelines for preparing and storing the motorcycle for extended periods.
Preparing for use after storage
Steps to take the motorcycle out of storage and prepare it for riding.
TECHNICAL DATA
Engine
Technical specifications for the motorcycle's engine.
Engine tightening torques
Torque values for various engine component fasteners.
Capacities
Details fluid capacities for gear oil, coolant, and fuel.
Chassis
Technical specifications related to the motorcycle's chassis.
Electrical system
Technical specifications for the vehicle's electrical components.
Tires
Technical specifications for the vehicle's tires.
Fork
Technical specifications for the front fork suspension.
Shock absorber
Technical specifications for the rear shock absorber.
Chassis tightening torques
Torque values for various chassis component fasteners.
LIST OF SYMBOLS
Red symbols
Explains red symbols indicating critical error conditions.
Yellow and orange symbols
Explains yellow/orange symbols indicating warnings or driving aids.

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