Table of Contents
Advertisement
RELEASED 06/Dec/2018 22:26:36 GMT
Contact-Cooled Rotary Screw Air Compressor
XF250, HP250, EP250, XP250
XF300, HP300, EP300
XFE300, EPE300, HPE300
XF350, EP350, HP350
XF400, EP400, HP400
XF450, EP450, HP450
EPE250-2S, XFE250-2S, HPE250-2S, HXPE250-2S
EPE300-2S, XFE300-2S, HPE300-2S, HXPE300-2S
EPE350-2S, XFE350-2S, HPE350-2S, HXPE350-2S
EPE400-2S, XFE400-2S, HPE400-2S, HXPE400-2S
EPE450-2S, XFE450-2S, HPE450-2S, HXPE450-2S
EPE500-2S, XFE500-2S, HPE500-2S, HXPE500-2S
Operators Manual/Options
Operators Manual/Options
EN
Manual del operador/Opciones
ES
FR
Manuel de l'opérateur/Options
PT
Opções/Manual de operadores
Save These Instructions
80447097
Revision B
November 2018
Advertisement
Table of Contents
Related Manuals for Ingersoll-Rand EPE300
Summarization of Contents
Receipt of Equipment
Inspection
Inspect compressor closely upon receipt for any signs of carrier handling.
Unpacking and Handling
Proper handling of the compressor package, including forklift use and spreader bars.
Tools
Tools needed to remove the compressor unit from its wooden skid.
Installation
Ventilation
Requirements for adequate ventilation due to heat produced by the compressor.
Foundation Requirements
Guidelines for installing the compressor on a level, supportive floor.
Piping
Recommendations for piping materials and discharge piping to prevent hazards.
Electrical Installation
Locating data plates, confirming voltage, and checking electrical connections.
Rotation Check
Checking and verifying correct drive motor and fan motor rotation.
Intellisys Operating Instructions
Reading and understanding Intellisys operating instructions before unit operation.
Outdoor Sheltered Installation
Considerations for installing the compressor in an outdoor sheltered environment.
Intellisys Controller
Intellisys Controls
Overview of Intellisys controller functions and button operations.
Display Screen
Explanation of the Intellisys display screen layout and information display.
Main Menu
Accessing operator functions and navigating the Intellisys main menu.
Operator Setpoints
Description of adjustable variables in the Intellisys controller logic.
Options
Enabling or disabling optional machine features and setting their associated values.
Sensor Calibration
Procedure for calibrating sensors through the Intellisys SENSOR CALIBRATION screen.
Alarm History
Displaying past alarm messages and associated machine operating conditions.
Clock Functions
Setting the real-time clock for time and date functions on the Intellisys.
Integral Sequencing
Setting up integral sequencing for controlling multiple compressors.
Warnings
Understanding and responding to warning messages displayed by the Intellisys.
Scheduled Preventative Maintenance
Maintenance Schedule
Recommended maintenance tasks and intervals for keeping the compressor in good operating condition.
Maintenance Records
Importance of keeping accurate and detailed records of all maintenance work performed.
Maintenance Procedures
General precautions to be followed before starting any maintenance task.
Inlet Air Filter
Procedure for checking and changing the compressor's inlet air filter.
Coolant Filter
Procedure for checking and replacing the coolant filter.
Separator Tank Scavenge Screen/Orifice
Procedure for cleaning the separator tank scavenge screen and orifice.
Coolant Separator Element
Procedure for checking and replacing the coolant separator element.
Cooler Cores: Cleaning
Instructions for cleaning the compressor's cooler cores externally and internally.
Aftercooler
Instructions for removal and internal cleaning of aftercoolers.
Motor Lubrication
Procedures and recommendations for lubricating the compressor's motor bearings.
Coolant/Lubricant Changeout
Guidance on changing coolant/lubricants, referencing a specific procedure.
Intellisys Removal
Procedures for safely removing the Intellisys controller and power supply assemblies.
Fluid and Vibration Monitoring
Recommendations for predictive maintenance using coolant and vibration analysis.
Coolant Sampling Procedure
Steps for drawing a coolant sample for analysis.
Systems
General System Information
Overview of the compressor package components and design.
Air Cooled Compressors
Design temperatures and operating conditions for air-cooled compressors.
Coolant Cooler
Description of the coolant cooler assembly and its function.
Cooling Fan Motor
Details about the cooling fan motor, its protection, and operation.
Aftercooler
Explanation of the aftercooler system, its components, and function.
Coolant/Air Separation System
Description of the coolant/air separation system's components and operation.
Electrical System
Overview of the compressor's electrical and electronic components, including the Intellisys controller.
Star-Delta Type Starter
Explanation of the Star-Delta starter for reduced motor inrush current.
Stepper Motor Inlet Control
How the Intellisys controller regulates the inlet valve position.
Capacity Control
Overview of the three operator-selectable capacity control systems.
Automatic Unloaded Start
How the compressor starts in unload mode and maintains minimum power.
On-Off Line Control
Explanation of the on-off line control mode for varying air demand.
Modulation Only
Description of the modulation only control mode.
Automatic Start/Stop Control
How the Intellisys controls automatic starting and stopping based on air demand.
Auto Restart Delay
Setting the delay for automatic restart after a stop.
Automatic Start/Stop Operation
Details on the timing intervals and conditions for automatic start/stop.
Remote Start/Stop
How to control the compressor remotely using start/stop switches.
Options
Power Outage Restart with Scheduled Start/Stop
Option for automatic restart after power interruptions with scheduled start/stop.
Sequencer
Enabling compressor control by external devices like ISC or sequencers.
Low Ambient
Option to enable low ambient operation with a temperature sensor.
Separator Delta-P Solenoid
Option to enable separator delta-p measurement via solenoid.
Separator Delta-P Sensor
Option to enable separator delta-p measurement via sensor.
High Dust Filter
Option to enable high dust filter measurement.
Lead/Lag Cycle Length
Option to automatically switch online/offline pressure settings.
Scheduled Start/Stop
Option to automatically start and stop the compressor daily.
Remote Load/Unload
Option to control compressor loading/unloading remotely.
Modbus
Option for Modbus protocol and address settings for service.
Integral Sequencing
Allows one compressor to sequence up to 3 other compressors.
Need help?
Do you have a question about the EPE300 and is the answer not in the manual?
Questions and answers