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FILE NO. SVM-22002
SERVICE MANUAL
AIR-CONDITIONER
(SPLIT TYPE)
OUTDOOR UNIT
<DIGITAL INVERTER>
RAV-GM302ATP-E
RAV-GM402ATP-E
R32
June, 2022

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Summarization of Contents

SAFETY CAUTION
Definition of Qualified Installer or Qualified Service Person
Defines qualifications for installing, maintaining, and repairing air conditioners.
Precaution for Safety
DANGER and WARNING Statements
Highlights critical safety warnings for immediate and potential hazards during operation/service.
General Safety Precautions
Outlines general safety guidelines for installation, servicing, and handling.
1. SPECIFICATIONS
1-1. Outdoor Unit Specifications
Lists technical specifications for the outdoor unit, including power, dimensions, and weight.
1-2. Operation Characteristic Curve
Shows graphical performance data for cooling and heating based on compressor speed and temperature.
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
Outdoor Unit Dimensions and Mounting
Provides detailed diagrams of the outdoor unit's external dimensions and leg mounting details.
3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
3-1. Outdoor Unit Refrigerating Cycle
Illustrates the refrigerating cycle for the outdoor unit, showing component connections and flow.
3-2. Operation Data
Presents operational data for cooling and heating modes under various temperature conditions.
4. WIRING DIAGRAM
Outdoor Control P.C. Board Wiring
Details the electrical wiring connections for the outdoor unit's control PC board.
5. SPECIFICATIONS OF ELECTRICAL PARTS
Electrical Component Details
Lists specifications for various electrical parts such as compressors, motors, and sensors.
6. REFRIGERANT R32
6-1. Safety During Installation/Servicing
Outlines critical safety precautions for handling R32 refrigerant during installation and service work.
6-2. Piping Installation
Details materials, joint types, and processing for refrigerant piping installation.
6-3. Required Tools and 6-4. Recharging of Refrigerant
Lists necessary tools and provides steps for recharging refrigerant into the system.
6-5. Brazing of Pipes
Covers materials, flux types, and brazing procedures for joining copper pipes.
6-6. Reusing Existing Pipes
Provides instructions, conditions, and restrictions for reusing existing R410A or R22 piping.
6-7. Replenishing Refrigerant
Details restrictions and cautions for adding refrigerant to the system.
6-8. General Safety Precautions for R32 Refrigerant
Encompasses recovery and decommissioning safety practices for R32 refrigerant.
6-8-3. Pump Down Process and 6-8-4. Labeling
Explains the pump down procedure and labeling requirements for decommissioned units.
7. OUTDOOR CONTROL CIRCUIT
7-1. Outline of Main Controls
Describes the Pulse Modulating Valve (PMV) control and discharge temperature release control.
3. Outdoor Fan Motor Control (for GM30)
Details the fan motor control logic and speed settings for the GM30 model.
3. Outdoor Fan Motor Control (for GM40)
Details the fan motor control logic and speed settings for the GM40 model.
4. Capacity Control and 5. Current Release Control
Explains capacity adjustment via compressor speed and compressor current release control.
6. Indoor Heat Exchanger Protective Control
Describes protective controls for indoor heat exchanger temperature in cooling and heating operations.
7. Defrost Control (Heating Operation)
Details the defrost control mechanism for the outdoor heat exchanger during heating.
7-2. Outdoor Print Circuit Board
Identifies components and connectors on the outdoor unit's print circuit board.
8. TROUBLESHOOTING
8-1. Summary of Troubleshooting
Provides initial checks and an overview of the troubleshooting process.
8-2. Troubleshooting Procedure
Outlines the systematic procedure for diagnosing and resolving issues.
8-2-1. Outline of Judgment
Explains how to interpret lamp indications and check codes for problem identification.
8-2-2. Other Troubleshooting Items
Lists additional causes of trouble not related to specific check codes.
8-2-3. Monitoring Function of Remote Controller
Details how to use the remote controller's monitoring function for diagnostics.
8-2-4. Check Code List (Outdoor)
Comprehensive list of outdoor unit error codes, causes, and troubleshooting steps.
8-2-5. Diagnostic Procedure for Sensors
Provides temperature vs. resistance data for sensors and diagnostic procedures.
8-3. Inspection of Outdoor Unit Main Parts
Guides resistance checks for key outdoor unit components like compressor and fan motor.
9. SETUP AT LOCAL SITE AND OTHERS
9-1. Troubleshooting via Remote Controller Display
Explains how to retrieve and interpret error codes shown on the remote controller.
9-2. Group Control Operation
Describes setting up and managing multiple indoor units in a group control configuration.
9-3. Refrigerant Leak Detection Function
Details the system's refrigerant leak detection capabilities and testing procedures.
10. ADDRESS SETUP
10-1. Address Setup Procedure
Outlines the process for setting line, indoor unit, and group addresses automatically or manually.
10-2. Address Setup & Group Control Terminology
Defines terms and explains system configurations for address setup and group control.
10-3. Remote Controller Wiring and 10-4. Manual Address Setup
Provides wiring diagrams for remote controllers and guides for manual address setup.
10-5. Manual Address Setting with Remote Controller
Details the steps for manually setting addresses using the remote controller.
Maintenance and Check List
Routine Inspection and Cleaning Schedule
Provides a checklist for regular maintenance and cleaning of indoor and outdoor units.
11. HOW TO EXCHANGE COMPRESSOR
11-1. Compressor Exchange Procedure Outline
Outlines the step-by-step process for safely exchanging the compressor.
12. DETACHMENTS
Common Procedure for Component Removal/Attachment
Details common steps and cautions for detaching and attaching external unit parts.
Front Cabinet Removal and Installation
Provides instructions for removing and installing the front cabinet of the unit.
Inverter Assembly Detachment
Details the procedure for safely detaching the inverter assembly, including warnings.
Control P.C. Board Assembly Removal/Installation
Guides the removal and installation process for the control PC board assembly.
Rear Cabinet and Fan Motor Procedures
Instructions for detaching/attaching the rear cabinet and removing/installing the fan motor.
Compressor and Reactor Procedures
Details the steps for removing and installing the compressor and reactor.
PMV Coil and Fan Guard Procedures
Instructions for detaching/attaching the PMV coil and removing/installing the fan guard.
13. EXPLODED VIEWS AND PARTS LIST
13-1. Outdoor Unit Exploded View
Presents an exploded diagram of the outdoor unit components for parts identification.
Outdoor Unit Parts List
Lists part numbers and descriptions for the outdoor unit components.
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
Discusses refrigerant concentration limits and safety measures for leaks in enclosed spaces.

Table of Contents