Related Manuals for Knikmops KM 90
Summarization of Contents
1. Introduction
1.1 About these instructions
Explains the manual's purpose, scope, and target audience for Knikmops loaders.
1.2 Version history
Records the document's revision history and publication date.
1.3 Target group
Identifies the intended users of these instructions.
1.4 Symbols used
Defines the warning, caution, and information symbols used in the manual.
2. Machine numbers
2.1 Machine identification
Fields for recording the machine's unique identification details.
2.2 Type plate
Describes the information found on the machine's official type plate.
4. Safety
4.1 Safety instructions
Essential safety guidelines for machine operation and maintenance.
4.2 Safety symbols on the machine
Explanation of safety symbols displayed on the machine itself.
5. Description of components
5.1 Overview
Identifies and labels key components of the Knikmops machine.
5.2 Dashboard
Details the controls and indicators on dashboard type 1 and type 2.
5.3 Hydraulic operation
Explains the operation of hydraulic controls for different machine versions.
5.4 Connector plate
Describes the attachment connector plate with locking pin mechanisms.
6. Operating the machine
6.1 Operator's seat
Instructions for adjusting the operator's seat for comfort and safety.
6.2 Starting
Procedure for preparing and starting the machine's engine.
6.3 Stopping
Step-by-step guide for safely stopping the machine.
6.4 Driving
Explains machine propulsion, differential locking, and driving modes.
6.5 Operating the arm
How to control the machine's lifting arm for various functions.
6.6 Coupling an attachment
Procedure for safely connecting attachments to the machine.
6.7 Uncoupling an attachment
Procedure for safely detaching attachments from the machine.
6.8 Checking the fuel tank
Methods for checking the fuel level on the machine.
6.9 Filling the fuel tank
Safety precautions and steps for refuelling the machine.
6.10 Fitting counterweights
Instructions for installing counterweights to enhance machine stability.
6.11 Installing and removing the articulation lock
Procedure for fitting and removing the articulation lock mechanism.
6.12 Preheating
Information on using the optional preheating system.
7. Attachment – bucket
7.1 Overview
General information about the bucket attachment.
7.2 Commissioning
Pre-attachment checks for the bucket.
7.3 Coupling
Steps for attaching the bucket to the machine.
7.4 Using
Safety and operational advice for using the bucket.
7.5 Driving
Driving considerations when a bucket is attached.
7.6 Uncoupling
Steps for safely detaching the bucket.
8. Attachment – pallet fork
8.1 Overview
General information about the pallet fork attachment.
8.2 Commissioning
Pre-attachment checks for the pallet fork.
8.3 Coupling
Steps for attaching the pallet fork to the machine.
8.4 Using
Safety and operational advice for using the pallet fork.
8.5 Driving
Driving considerations and fork adjustment for the pallet fork.
8.6 Uncoupling
Steps for safely detaching the pallet fork.
9. Transport and storage
9.1 Transportation – safety instructions
Critical safety rules for transporting the machine.
9.2 Driving onto the mode of transportation
Procedure for safely loading the machine onto a transport vehicle.
9.3 Lifting the machine and attachments
Guidelines and safety measures for lifting the machine.
9.4 Storage
Recommendations for storing the machine when not in use.
10. Maintaining the machine
10.1 Daily maintenance
Daily checks and lubrication tasks for the machine operator.
10.2 Maintenance table – maintenance of machine when switched off
Maintenance checklist for when the machine is powered off.
10.3 Maintenance table – maintenance of machine when switched on
Maintenance checklist for when the machine is powered on.
10.4 Periodic maintenance (accredited maintenance engineer)
Schedule for periodic maintenance by certified technicians.
10.5 Opening the engine compartment
Instructions for accessing the engine compartment for different models.
10.6 Cleaning the cyclone filter
Procedure for cleaning the air intake cyclone filter.
10.7 Checking the fan belt tension
Method for checking the tension of the engine's fan belt.
10.8 Checking the parking brake
Procedure to verify the correct operation of the parking brake.
10.9 Lubricating the hinge points
Identification of lubrication points and greasing instructions.
10.10 Checking/topping up the engine oil
Steps for checking and refilling the engine oil level.
10.11 Checking/topping up the coolant
Procedure for checking and topping up the engine coolant.
10.12 Checking/topping up the hydraulic fluid
Steps for checking and refilling the hydraulic fluid level.
10.13 Replacing the air filter
Instructions for replacing the engine's air and fine filters.
10.14 Replacing hydraulic fluid filters
Procedure for replacing the hydraulic system's filters.
10.15 Cleaning the machine
Methods and precautions for cleaning the Knikmops machine.
11. Maintaining the buckets and pallet fork
11.1 Daily maintenance
Daily checks and lubrication for bucket and pallet fork attachments.
11.2 Maintenance and repair
Guidelines for attachment maintenance and repair.
13. Troubleshooting
13.1 Procedure
Steps for using the troubleshooting guide to resolve issues.
13.2 Troubleshooting
Table of common problems, their causes, and recommended solutions.
14. Technical specification
14.1 Consumables
Specifications for required fluids and lubricants.
14.2 Machine dimensions
Detailed dimensions for various Knikmops models and their components.
14.3 Maximum machine load
Specifications for the maximum safe operating load limits.
14.4 Other technical machine data
Various technical data including engine specs, capacity, and speed.
14.5 Sound level
Information regarding the guaranteed sound power level.
14.6 Bucket dimensions
Overview and dimensions of different bucket attachment types.
14.7 Pallet fork dimensions
Overview and dimensions of different pallet fork attachment types.
15. Options and attachments
15.1 Options
List and descriptions of optional features for Knikmops machines.
15.2 Attachments
Catalog of available attachments for Knikmops loaders.
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