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Sea-doo Manuals
Boat
Challenger 1998
Operator's manual
Sea-doo Challenger 1998 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Foreword
Safety Warning
Bombardier Limited Warranty: 1998 Sea-Doo Jet Boat
Bombardier International Limited Warranty: 1998 Sea-Doo Jet Boat
List of Distributors
Registration Number Location
Location of the Important Labels
Identification Numbers
Hull
Engine
Controls and Components Location
Safety Lanyard Post
Steering Wheel
Throttle Lever(S)
Shifter Lever
Navigation Light Switch
Bilge Pump Switch
Bilge Air Blower Switch
Choke Lever(S)
Start/Stop Button(S)
Fuel Gauge/Low Injection Oil Level Pilot Lamp
Tachometer(S) (if so Equipped)
Speedometer (if so Equipped)
Fuel Tank Valve(S)
Bilge Drain Plug(S)
Grab Handles
Rear Grab Handle (if so Equipped)
Swim Platform
Operator/Rear Passenger Seats
Sun Seat
Spotter Seat (if so Equipped)
Cup Holders
Front Storage Compartment
Deck Storage Compartment
Rear Storage Compartment
Ski Rope Storage Compartment (if so Equipped)
Spotter Seat Storage Compartment (if so Equipped)
Jet Pump Water Intake(S)
Tow Hook
Ski Post (if so Equipped)
Cooling System Bleed Outlet(S)
Bow Light
Removable Stern Light
Mooring Cleats
Deck
Fuel Tank Cap
Deck Drain Hole
Oil Injection Tank Cap
Flushing Connector(S)
Ventilation Ducts
Bow/Stern Eyelets
Jet Pump Nozzle(S)
Sacrificial Zinc Anode(S)
Reverse Gate(S)
Weedless System Lever
Scupper Valve
Fuel Tank Vent
Fuses
Fuel and Lubrication
Fueling Procedure
Recommended Fuel
Recommended Oil
Oil Injection System
Break-In Period
Engine
10-Hour Inspection
Pre-Operation Checks
Hull
Jet Pump Water Intake
Bilge
Battery
Fuel/Oil Reservoirs
Engine Compartment
Fire Extinguisher
Steering System
Throttle System
Shifter System
Weedless System
Safety Lanyard and Engine Start/Stop Button(S)
Operating Instructions
Principle of Operation
Boarding from a Dock or in Shallow Water
Starting the Engine(S)
Obstacles
Boarding in Deep Water
Rough Water or Poor Visibility Operation
Stopping/Docking
Beaching
Post-Operation Care
General Care
Additional Care for Foul Water or Salt Water
Special Procedure
Engine Overheating
Jet Pump Water Intake and Impeller Cleaning
Capsized Boat
Submerged Boat
Towing the Boat in Water
Operating the Boat with Only One Engine
Low-Charge Battery Condition
Maintenance
Lubrication
Periodic Inspection
Periodic Inspection Chart
Throttle and Choke Cables
Fuel and Oil Filters
Steering/Jet Pump Nozzle Adjustment
Reverse Gate(S)
Drain Hole
Fuses
Bilge Air Blower
Sacrificial Zinc Anode(S)
Light Bulb Replacement
General Inspection and Cleaning
Transportation
Storage and Pre-Season Preparation
Storage
Pre-Season Preparation
Troubleshooting
Specifications
Metric Information Guide
Change of Address
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Summarization of Contents
FOREWORD
SAFETY WARNING
General Safety Instructions
Essential rules for safe boating operation, operator familiarization, and recommended safety courses.
Operator and Passenger Safety
Guidelines for operator and passenger safety, including PFDs, pre-operation checks, and proper seating.
BOMBARDIER LIMITED WARRANTY: 1998 SEA-DOO® JET BOAT
Warranty Coverage Period
Details the duration of warranty coverage for private and commercial use.
What Bombardier Will Do
Explains Bombardier's commitment to repair or replace defective parts under warranty.
Condition to Have Warranty Work Validated
Outlines customer requirements for validating warranty repairs.
Exclusions - Are Not Warranted
Lists items and conditions not covered by the warranty.
Limitations of Liability
Specifies the extent of Bombardier's liability and warranty limitations.
Consumer Assistance
Provides contact information for resolving warranty disputes and seeking assistance.
BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 1998 SEA-DOO® JET BOAT
Warranty Coverage Period
Details warranty duration for international sales, excluding USA/Canada.
What Bombardier Will Do
Explains Bombardier's commitment to repair or replace defective parts.
Condition to Have Warranty Work Validated
Outlines customer requirements for validating warranty repairs.
Exclusions Are Not Warranted
Lists items and conditions not covered by the warranty.
Limitations of Liability
Specifies the extent of Bombardier's liability and warranty limitations.
Consumer Assistance
Provides contact information for seeking assistance with the international warranty.
Distributors and Identification
List of Distributors
Contact information for distributors in Canada and the Continental U.S.A.
Registration Number Location
Illustration showing the required location for the boat's registration number.
Identification Numbers
Locating Hull Identification Number (H.I.N.) and Engine Identification Number (E.I.N.).
Important Labels
Boat Directional Terms & Safety Warnings
Diagrams illustrating boat directional terms and key safety warnings.
Capacity and Compliance Labels
Labels detailing maximum capacities and engine power rating compliance.
CONTROLS AND COMPONENTS LOCATION
Control Layout Diagrams
Diagrams showing control and component layouts for Sportster and Challenger models.
All Models Component Views
Diagrams illustrating component locations from top and side views for all models.
Rear and Underneath View Diagrams
Diagrams showing component locations from rear and underneath views.
Key Control Operations
Instructions for operating key controls like safety lanyard, steering, throttle, and shifter.
Switches, Indicators, and Gauges
Operation of switches, indicators, gauges, and instruments for boat systems.
Gauges and Instruments
Information on speedometer and fuel tank valve operation.
Hull Components and Seats
Details on hull components, seats, grab handles, and cup holders.
Storage Compartments
Information on various storage compartments, their access, and usage.
Jet Pump and External Features
Details on jet pump, external features like lights, cleats, caps, and anodes.
Functional Systems
Explanation of functional systems like reverse gates, weedless system, scupper valves, and fuel vents.
FUEL AND LUBRICATION
Fueling Procedure
Safe procedures for fueling the jet boat, including safety precautions.
Recommended Fuel
Specifies the type of gasoline and octane rating recommended for the boat.
Recommended Oil
Details the type of oil required for the injection system and alternatives.
Oil Injection System
Procedure for checking and maintaining the oil injection system reservoir.
Break-in and Inspection
Engine Break-in Procedure
Guidelines for the initial break-in period of the engine, including duration and throttle usage.
10-Hour Inspection
Recommendation for a 10-hour inspection by an authorized dealer.
PRE-OPERATION CHECKS
Summary of Pre-Operation Checks
Checklist of essential items to verify before operating the jet boat.
Hull Inspection
Procedure for inspecting the hull for cracks or damage.
Jet Pump Water Intake Inspection
Procedure for inspecting and cleaning the jet pump water intake.
Bilge Inspection
Procedure for checking and emptying the bilge.
Battery Inspection
Instructions for verifying the tightness of battery cables.
Fuel/Oil Reservoirs Check
Procedure for filling fuel tank and checking oil level reservoir.
Engine Compartment Inspection
Checking the condition of fuel/oil system components in the engine compartment.
Fire Extinguisher Check
Ensuring the fire extinguisher is full, in good condition, and secured.
Steering System Check
Checking steering operation for free movement and nozzle alignment.
Throttle System Check
Checking throttle lever operation for free and smooth movement.
Shifter System Check
Checking reverse gate operation for free movement and correct positions.
Weedless System Check
Ensuring the weedless system lever is fully pushed.
Safety Lanyard and Engine Start/Stop Button Check
Verifying proper operation of safety lanyard and start/stop buttons.
OPERATING INSTRUCTIONS
Pre-Operation Checks Reminder
Reminder to perform pre-operation checks and familiarize with controls.
Principle of Operation: Propulsion
Explanation of how the jet boat propulsion system works.
Turning Operation
How to steer the jet boat and factors affecting steering efficiency.
Turning When Using the Reverse
How steering response differs when operating in reverse.
Boarding from a Dock or in Shallow Water
Procedure for boarding the boat from a dock or in shallow water.
Starting the Engine(s)
Step-by-step guide for starting the engine(s) safely.
Cold Engine Starting Procedure
Detailed steps for starting a cold engine, including choke usage.
Twin-Engine Starting Procedures
Instructions for starting the first and second engine on twin-engine models.
Leaving the Shore
Procedure for moving away from the shore and accelerating.
Warm Engine(s) Operation
Differences in starting and operating a warm engine compared to a cold one.
Obstacles Awareness
Guidance on identifying and avoiding obstacles and other water users.
Boarding in Deep Water
Instructions for boarding the jet boat from the water in deep conditions.
Rough Water or Poor Visibility Operation
Advice for operating in rough water or low visibility conditions.
Crossing Waves
Technique for crossing waves safely.
Stopping/Docking Procedures
Methods and considerations for stopping and docking the jet boat.
Low-Speed Steering Control System
Details on using the low-speed steering control for maneuvers.
Beaching Procedure
Procedure for beaching the jet boat safely.
POST-OPERATION CARE
General Care After Use
Basic cleaning and maintenance after operating the jet boat.
Additional Care for Foul Water or Salt Water
Specific care instructions for operating in foul or salt water.
Cooling System Flushing and Engine Internal Lubrication
Procedure for flushing the cooling system and lubricating engine internals.
Using Upper Flushing Connectors
Instructions for using upper flushing connectors for engine maintenance.
Continuing the Flushing Procedure
Steps for continuing the engine flushing process, including lubrication.
Anticorrosion Treatment
Applying corrosion inhibitor and dielectric grease to protect components.
Finalizing Storage Preparation
Steps for finalizing preparation before storing the boat.
SPECIAL PROCEDURE
Engine Overheating Diagnosis and Solutions
Steps to take when the engine overheats, including cleaning the pump.
Jet Pump Water Intake and Impeller Cleaning
Procedure for cleaning clogged jet pump water intakes and impellers.
Towing the Boat in Water
Guidelines and precautions for towing the jet boat in water.
Capsized Boat Procedure
What to do if the jet boat capsizes, emphasizing flotation.
Submerged Boat Procedure
Recommendations for servicing a submerged boat and its engine.
Operating the Boat with Only One Engine
Special care required when operating the boat with only one engine.
Low-Charge Battery Condition
Advice on dealing with a low-charge battery condition.
MAINTENANCE
Lubrication
General lubrication guidelines, including important notes on the safety lanyard post.
PTO Flywheel(s) Lubrication
Procedure for lubricating the PTO flywheel(s) every 10 hours.
Choke Lever(s) Lubrication
Lubricating the metallic portion of the choke levers.
Anticorrosion Protection: Throttle/Choke Cables
Applying lubricant to throttle and choke cables for corrosion protection.
Electrical Connections Protection
Applying anticorrosion product to battery posts and cable connectors.
Additional Lubrication
Using lubricant to prevent corrosion and ensure proper operation of mechanisms.
Rear Storage Compartment Cover Mechanism and Hinges
Lubrication of the rear storage compartment cover mechanism and hinges.
Ski Post Lubrication
Procedure for lubricating the ski post for smooth operation.
Carburetors and Oil Injection Pump(s) Lubrication
Lubricating carburetor springs, shafts, and oil injection pump components.
Reverse Gate(s) Lubrication
Lubricating pivoting points and mechanisms of the reverse gates.
Weedless System Lubrication
Lubricating the water intake grate and cable rod of the weedless system.
Engine Compartment Cover Cylinders Lubrication
Lubricating the rods of the engine compartment cover cylinders.
Periodic Inspection
Importance of routine maintenance and periodic inspections for product lifespan.
Component Adjustments & Checks
Throttle and Choke Cables Maintenance
Checking throttle and choke cables for smooth operation and proper routing.
Carburetor Adjustment
Importance of carburetor adjustment for engine performance, requiring dealer expertise.
Fuel and Oil Filters Replacement
Requirement for annual replacement of fuel and oil filters by an authorized dealer.
Steering/Jet Pump Nozzle Adjustment
Ensuring proper steering and jet pump nozzle alignment for straight-line running.
Reverse Gate(s) Adjustment
Procedure for adjusting shifter/reverse gates for proper operation.
Drain Hole Cleaning
Removing obstructions from deck drain outlets.
Fuses: Accessories, Engine Electrical System and Gauge(s)
Procedure for checking and replacing defective fuses for various boat systems.
Checking Fuse Conditions
Locating and checking fuses on the MPEM for accessories, engine, and gauges.
Fuse Block Cover Operation
Instructions for opening and closing fuse block covers.
Charging System Fuse Check
Checking charging system fuses if the battery is regularly discharged.
Electrical Box Cover Operation
Ensuring the electrical box cover is closed properly.
Bilge Air Blower Operation Check
Verifying proper operation of the bilge air blower.
Sacrificial Zinc Anode(s) Replacement
Procedure for replacing sacrificial zinc anodes as necessary.
Light Bulb Replacement
Bow Light Bulb Replacement
Procedure for replacing the bulb in the bow light assembly.
Stern Light Bulb Replacement
Procedure for unscrewing the lens and replacing the stern light bulb.
General Inspection and Cleaning
General Inspection Procedures
Checking engine compartment, battery, hoses, hull, and intake grate for damage.
Cleaning Procedures
Instructions for cleaning the bilge, hull, and engine compartment.
TRANSPORTATION
Trailer Precautions
Refer to Trailer Owner's Guide for capacity and maintenance.
Jet Boat Towing Precautions
Precautions for towing the jet boat, including fuel valve and storage checks.
Loading/Launching Procedure
Ensuring weedless system lever is pushed in before loading or launching.
Boat Tie-down Attachment on Trailer
Proper method for securing boat tie-downs to the trailer bracket.
STORAGE AND PRE-SEASON PREPARATION
Storage Procedures
Recommended operations for proper storage of the jet boat.
Engine Draining
Procedure for draining engines, ensuring no obstructions in drain tubes.
Fuel System: Fuel Stabilizer
Adding fuel stabilizer to prevent fuel deterioration and carburetor gumming.
Cooling System Flushing and Engine Internal Lubrication
Procedure for flushing the cooling system and lubricating engine internals.
Propulsion System Lubrication
Draining and refilling impeller shaft reservoir with specific lubricant.
Boat Cleaning/Repair
Guidelines for washing the boat, cleaning stains, and minor repairs.
Antifreezing Protection
Procedure for filling the cooling system with antifreeze solution in freezing regions.
Antifreeze Filling Procedure
Detailed steps for filling the cooling system with antifreeze and checking for leaks.
Finalizing Storage Preparation
Applying wax, covering the boat, and preparing the engine storage cover.
Pre-Season Preparation
Overview of pre-season preparation tasks, some requiring dealer assistance.
TROUBLESHOOTING
Monitoring Beeper Coded Signals
Chart of beeper signals, possible causes, and remedies for troubleshooting.
Engine will not Start Troubleshooting
Diagnosing and resolving issues when the engine does not start or turn over.
Engine Misfires, Runs Irregularly Troubleshooting
Troubleshooting lean/rich fuel mixtures and weak sparks for engine issues.
Engine Overheats Troubleshooting
Diagnosing and resolving engine overheating issues, including clogged intakes.
Engine Continually Backfires Troubleshooting
Troubleshooting engine backfires due to RPM limiter or spark plugs.
Engine Pinging or Knocking Troubleshooting
Addressing engine pinging or knocking related to fuel quality or spark plugs.
Engine Lacks Acceleration or Power Troubleshooting
Resolving issues with engine acceleration or power loss.
Jet Boat can not Reach Top Speed Troubleshooting
Diagnosing and fixing causes for the boat not reaching top speed.
Abnormal Noise from Propulsion System Troubleshooting
Identifying and resolving abnormal noises from the propulsion system.
SPECIFICATIONS
Engine Specifications
Technical details for engine type, displacement, cooling, and electrical systems.
Fuses Specifications
Details of fuse ratings for various boat systems like MPEM, bilge, and lights.
Carburetion Specifications
Fuel type and carburetor specifications for the boat.
Propulsion Specifications
Details on propulsion system, jet pumps, transmission, and impeller shaft reservoir.
Dimensions
Overall length, beam, draft, weight, and load limit specifications.
Capacities
Fuel tank and impeller shaft reservoir capacities.
SI* METRIC INFORMATION GUIDE
Base Units and Prefixes
Table of SI base units, their symbols, and common metric prefixes.
Conversion Factors
Table of conversion factors for various units of measurement.
CHANGE OF ADDRESS
Address Change Form
Form to update contact information for warranty and safety notifications.
Stolen Units Reporting
Procedure for reporting a stolen jet boat and providing necessary information.
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