Related Manuals for ep EPL185
Summarization of Contents
Preface and Manual Information
Manual Explanations and Safety Signs
Explains manual differences, modification rights, and hazard symbols.
Parts Manual Access
Instructions for accessing the parts manual via website or QR code.
Truck Intended Use and Technical Description
Intended Use
Defines the truck's purpose, operational limits, and responsibilities.
Technical Description
Details the truck's components, features, and basic operating principles.
User Responsibilities, Modifications, and Wind Loads
User Obligations and Responsibilities
Outlines user duties, liabilities, and safety commitments.
Modification Guidelines
Rules for unauthorized modifications and the required procedure.
Wind Loads Impact
Explains how wind forces affect truck stability and load handling.
Legal Requirements for Marketing
Declaration and Conformity
Manufacturer's declaration of compliance with EU directives and standards.
Introduction to Truck Features
Nameplates and Alarming Labels
Explains the importance, location, and information on truck nameplates and labels.
Truck Identification and Hoisting
Nameplate Details
Details the specific information found on the truck's nameplate.
Hoisting Procedures and Safety
Provides safe methods and precautions for lifting the truck during transport.
Utilization Safety Specifications
Safe Operating Conditions
Specifies safe operating temperatures, humidity, and environmental conditions.
Improper Use Guidelines
Prohibited Truck Operations
Illustrates and describes prohibited uses of the truck to ensure safety.
General Safety and Stability
Safety Instructions
Lists critical safety guidelines for operating the truck safely.
Truck Stability Factors
Discusses common reasons for loss of truck stability during operation.
Safety Standards and Application Conditions
EN Standards and EMC
Details noise levels and electromagnetic compatibility requirements.
Conditions for Application
Specifies working environments, operating areas, and altitude limits.
Vibration Exposure
Hand-Arm Vibration Levels
Specifies vibration levels for hands and arms exposure during operation.
Transport and Commissioning
Truck Transport
Instructions and precautions for securely moving the truck.
Truck Commissioning
Initial Operation Setup
Steps for preparing the truck for initial operation and setup.
Operation Overview
Truck Overview and Components
Illustrated view of the EPL151 truck and its main parts.
Control Handle Operation
Control Handle Variations
Describes controls for different models (Handle A, B) and their functions.
Key Switch and Control Handle C
Key Switch Functionality
Explains how the key switch connects and interrupts the truck's control current.
Control Handle C Functions
Details the lever, buttons, and switches on Control Handle C for HPL152.
Display Instruments and Indicators
LED and Display Readings
Explains LED indicators and display readings for various truck models.
Preparation for Daily Use
Daily Inspection Checklist
Lists essential daily inspection and preparation operations before truck use.
Truck Starting Procedure
Steps to Start the Truck
Step-by-step guide to release the emergency stop and start the truck.
Running, Swerving, and Braking
Running and Control
How to control direction and speed using the drive switch.
Operation on Slopes and Uneven Roads
Precautions for operating the truck on challenging terrain.
Creep Speed Operation
Using Creep Speed Function
How to activate and use the creep speed function for low-speed maneuvers.
Steering and Braking Mechanisms
Steering Operation
How to steer the truck using the operation handle.
Mechanical Operating Brake
How the mechanical brake engages when the handle is released.
Emergency and Braking Functions
Emergency Reverse Switch
Function of the emergency reverse switch to protect the driver.
Reverse and Regenerative Braking
How to brake by changing direction or releasing the drive switch.
Emergency Stop Switch
Using the Emergency Stop
How to use the emergency stop switch to interrupt all functions.
Goods Picking Operations
Lifting and Lowering Goods
How to lift and lower loads using the control buttons.
Lifting, Lowering, and Parking
Lifting and Lowering Loads
Detailed steps for lifting and lowering loads using levers and shafts.
Securely Parking the Truck
Steps to ensure the truck is parked safely and securely.
Drive Directions and Parking Warnings
Forward and Reverse Drive
Describes the directions of truck travel (forward and reverse).
Parking Precautions
Warnings regarding parking the truck on slopes or with forks raised.
Loading and Unloading Procedures
Loading and Transporting Loads
Steps for approaching, inserting, lifting, and transporting loads safely.
Unloading Procedures
Steps for safely removing loads from the forks.
Using the Truck on Slopes
Slope Operation Guidelines
Guidelines for ascending, descending, and starting on slopes safely.
Operating Without Drive System
Manual Movement Procedure
Instructions for moving the truck manually after a failure occurs.
Battery Use and Maintenance
Battery Charging Precautions
Safety rules for charging environment, procedures, and precautions.
Charging with Internal Charger
How to charge the lithium-ion battery using the built-in charger.
Battery Charging Indicators
Charging Status Indicators
Details charger input power and LED indicators for charging status and faults.
LED Fault Indicator Diagnostics
EPL154 Fault Indicators
Explains LED indicators for normal operation and fault conditions on the EPL154.
Error Message Diagnostics (Part 1)
Fault Diagnosis for Thermal, Throttle, Voltage
Lists error messages, explanations, and causes for thermal, throttle, and voltage faults.
Error Message Diagnostics (Part 2)
Fault Diagnosis for Brake, HPD, Battery
Continues error messages for brake, HPD, current sense, and battery faults.
Charging with External Charger
External Charger Procedure
Instructions for charging the battery using an external charger.
Battery Specifications and Charging Times
Battery Type and Charging Data
Table detailing battery types, dimensions, voltages, and charging times for models.
Battery Connector Pins Maintenance
Connector Pin Inspection and Replacement
Instructions for inspecting, maintaining, and replacing battery connector pins.
Battery Removal and Installation
Battery Handling Procedures
Steps for safely removing and installing the battery for various truck models.
Truck Maintenance
Importance of Regular Maintenance
Importance of regular maintenance by qualified personnel for reliability.
Maintenance Table
Maintenance Schedules by Hours
Schedules for maintenance tasks based on operating hours (50, 250, 500, 1000 hours).
Maintenance Procedures
Electrical Fuses Check
How to check electrical fuses for maintenance and repairs.
Recommissioning and Disposal
Steps for recommissioning after service and proper truck disposal.
Tire Replacement Guidelines
Guidelines for replacing truck tires using original parts.
Technical Data - Performance Specifications
Distinguishing Mark and Weight
Lists manufacturer, model, weight, and axle loading data for trucks.
Technical Data - Dimensions and Performance
Tyre Sizes and Dimensions
Details on tyre sizes and overall truck dimensions.
Performance Data
Key performance metrics like travel and lifting speeds.
Technical Data - Electric Engine and Additionals
Electric Engine Specifications
Drive motor, lift motor ratings, and battery specifications.
Additional Data
Drive control type, steering, and sound pressure level information.
Lithium-ion Battery Information
Battery Information Overview
Title page for specific information regarding lithium-ion batteries.
Lithium-ion Battery Conformity and Guidelines
Conformity to EU Directives
Declares compliance with EU directives and relevant safety standards.
Essential Usage Guidelines
Critical rules for handling, charging, and working with lithium-ion batteries.
Lithium-ion Battery Intended Use and Safety
Intended Use Conditions
Specifies operational temperature, humidity, altitude, and environmental limits.
Reasonably Foreseeable Misuse
Prohibited battery handling like short-circuiting, reverse polarity, and overcharging.
BMS Functionality
How the Battery Management System monitors cell temperature, voltage, and charge status.
Lithium-ion Battery Safety and Warnings
General Safety Precautions
General safety precautions, protective clothing, fire risks, and electrical hazards.
Hazard of Faulty or Discarded Lithium-ion Battery
Handling Damaged Batteries
How to handle damaged batteries and temporary storage instructions.
Lithium-ion Battery Transportation
Transportation Regulations and Precautions
Regulations and precautions for transporting lithium-ion batteries as dangerous goods.
Lithium-ion Battery Disposal and Recycling
Disposal and Recycling Procedures
Environmental regulations and procedures for disposing of used lithium-ion batteries.
Lithium-ion Battery Charging
Charging Rules and Monitoring
Rules for charging, temperature ranges, monitoring, and charging prohibitions.
Lithium-ion Battery Storage and Troubleshooting
Battery Storage Recommendations
Guidelines for storing lithium-ion batteries to preserve service life.
Common Problems and Solutions
Troubleshooting steps for common battery issues and abnormalities.
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