ep CQD12SSD Operation Manual
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ep CQD12SSD Operation Manual

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Summary of Contents for ep CQD12SSD

  • Page 2 EP EQUIPMENT CO.,LTD. is one of the world’s leading companies manufacture, With business all over the world, EP has design material handling equipment and thousands of employees and hundreds provide related service. With over of agents worldwide to provide our...
  • Page 3 2. Manual pictures for reference only, the real car shall prevail, and shall not affect the manual use. 3.Manual pictures only sign for one of the models in this series models. COPYRIGHT OF THESE OPERATING INSTRUCTIONS REMAINS WITH EP EQUIPMENT CO.,LTD OM3317 07.17...
  • Page 4 WARNING! TO PREVENT SETIOUS RISK OF INJURY TO YOUORSELF AND OTHERS OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS. These trucks may become hazardous if adequate maintenance is neglected. Therefore, adequate maintenance facilities, trained personnel and procedures should be provided. Maintenance and inspection shall be performed in conformance with the following practices: 1.
  • Page 5 10. Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts. 11. Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval.

  • Page 6: Table Of Contents

    Catalog Correct use and Application ..................1 1. Truck Description ....................2 1.1Application .....................2 1.2 Truck Assemblies ..................3 1.3 Standard Version Specifications ..............5 1.3.1 Performance data for standard Reach Trucks ........5 1.3.2 Dimensions ..................5 1.4 Identification points and data plates ............10 1.4.1 Truck data plate ................12 1.4.2 Capacity chart ............
  • Page 7 5.3.1 Maintenance Checklist ..............30 5.3.2 Lubrication Schedule................32 5.3.3 Maintenance Instructions ..............33 5.4 Decommissioning the truck .................35 5.4.1Prior to decommissioning ..............35 5.4.2 Restoring the truck to operation after decommissioning ....35 5.5 Safety checks to be performed at regular intervals and following any unusual incidents ......................36 5.6 Final de-commissioning, disposal ...............36 6.Troubleshooting ....................37...

  • Page 8: Correct Use And Application

    Correct use and Application The truck described in the present operator manual is an industrial truck designed for lifting and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property.

  • Page 9: Truck Description

    1. Truck Description 1.1Application The series is an electric standing, clear view reach truck. It is designed for internal and external use to lift and transport goods. Open bottom pallets or pallets with transverse boards can be lifted inside or outside the area of the load wheels or roll cage.

  • Page 10: Truck Assemblies

    1.2 Truck Assemblies Item Component Item Component Mast Cushion Overhead guard Drive wheel Load wheel Pump motor Frame 10 Tank Battery 11 Control panel Balance wheel...
  • Page 11 Safety mechanisms: An enclosed truck geometry with rounded edges ensures safe handling of the truck. The driver is protected by the overhead guard (2). Pressing the Emergency brake switch disconnects all electrical functions in hazardous situations.The drive wheel (8) and the load wheels (3) are protected by a solid skirt. Line brake safety devices in the lift cylinders limit the load lowering speed in the event of a hydraulic system failure.

  • Page 12: Standard Version Specifications

    1.3 Standard Version Specifications Technical specification details in accordance with VDI2198. Technical modifications and additions reserved. 1.3.1 Performance data for standard Reach Trucks Item Description CQD12SSD Unit Drive unit Battery Operator type Standing Load capacity 2645 Load center 23.6 Travel speed, laden/ unladen 5.2/5.6...
  • Page 13 Height of wheel arms Overall length See Form 4 Length to face of forks See Form 4 Overall width 42.4/50.3 s/e/l Fork dimensions 1.5/3.9/42.1 Fork Frame width 31.5 Distance between fork-arms 7.8-30.7 Distance between wheel arms/loading 42.4 surfaces α/β Tilt of mast/fork carriage forward/backward °...
  • Page 14 Form 2：Battery (48V) （Ah） Battery Weight（lb.） Battery Capacity 1235 1367 1629 1629 1629 Form 3: Service weight （include battery）(lb.) Service weight（lb.） Mast types Mast height（in.） CQD12SSD 106.3 5875.3 118.1 5897.3 129.9 5919.4 Two Stage Mast 143.3 5941.4 157.5 5963.4 169.3 5985.5...
  • Page 15 Form 3: Length across wheel arms Mast types Two Stage Mast Three Stage Mast Overall length 99.7 100.2 （minimum）（in.） Aisle width for pallets 1000 × 1200 114.4 114.8 crossways（in.） Aisle width for pallets 800 × 1200 116.3 116.8 lengthways（in.） Aisle width for pallets 1000 ×...

  • Page 17: Identification Points And Data Plates

    1.4 Identification points and data plates...

  • Page 18: Capacity Chart

    Item Description “Never put your hands in inner and outer mast.“ warning Warning decal Strap points for crane lifting CE decal “Never stand ” warning Operator warning decal Truck data plate Capacity chart Security mark “Don't drive in rain.“ warning Operator warning...

  • Page 19: Truck Data Plate

    1.4.1 Truck Data Plate Item Description Item Description Manufacturer Drive output(kw) Vehicle name load-lift height table Model no. License no. Serial no. Load capacity(kg) Date of build Load center(mm) Truck weight with battery(kg) Max. allowable battery weight(kg) Truck weight without battery(kg) Min.

  • Page 20: Commissioning

    2. Commissioning 2.1 Using the truck for the First Time Only operate the truck with battery current. Preparing the truck for operation after delivery or transport. Procedure • Check the equipment is complete. • Check the hydraulic oil level. • Install the battery if necessary (where required), (see "4.5 Battery removal and installation"...

  • Page 21: Operation

    3.Operation 3.1 Safety Regulations for the Operation of trucks Driver authorisation: The truck may only be used by suitably trained personnel, who have demonstrated to the proprietor or his representative that they can drive and handle loads and have been authorised to operate the truck by the proprietor or his representative.

  • Page 22: Controls And Displays

    3.2 Controls and Displays 3.2.1 Control panel controls and displays...
  • Page 23 Item Control / Display Function Function operation: • Load handler lift/lower • Mast support extend / retract Hydraulic control handle • Fork forward or backward tilt • Sideshift left / right Travel switch Select the required driving direction. Disconnects the supply current, deactivates all electrical Emergency brake switch functions, causing the truck to brake automatically.

  • Page 24: Display Unit Controls And Displays

    3.2.2 Display unit controls and displays 1 Low battery alarm lamp When the electricity is too low, the lamp will illuminate.Must prevent the battery from over discharging , please charging. Fault alarm lamp When the order picker has fault, the lamp will illuminate.At this time, the Information display area of LCD screen will display the warning and fault indication .
  • Page 25 Function keys Use the "left" button to adjust the speed mode;Use the "down" button to switch the driving mode. Use the "middle" to code. LCD screen Power display area It will display the rate of charge here.Each cell represents 10% charge,a total of 10 lattice. For example, figure shows the reach truck has 80% charge.

  • Page 26: Run The Truck

    3.3 Run the truck 3.3.1 Checking and Preparing Checks and operations to be performed before starting daily work • Visually inspect the entire truck (in particular wheels and load handler) for obvious damage. • Visually inspect the battery attachment and cable connections. •...

  • Page 27: Industrial Truck Operation

    3.4 Industrial Truck Operation 3.4.1 Safety regulations for truck operation Travel routes and work areas: Only use lanes and routes specifically designated for truck traffic. Unauthorised third parties must stay away from work areas. Loads must only be stored in places specially designated for this purpose. Driving conduct: The driver must adapt the travel speed to local conditions.

  • Page 28: Travel, Steering, Braking

    3.4.2 Travel, Steering, Braking Do not drive the truck unless the panels are closed and properly locked. When you start up the truck the drive pedal must be applied.
  • Page 29 1.Driving • Insert the key in the key switch and turn it to the “ON” position . • Use the travel switch (3) to select the required driving direction. Back = the drive direction (V), the main travel direction. Forward = the load direction (R) . •...

  • Page 30: Lifting And Depositing Loads

    3.4.3 Lifting and depositing loads Before raising a load, the driver must ensure that it is correctly palletised and that the capacity of the truck is not exceeded. • Insert the forks as far as possible underneath the load. 1.Lifting - Lowering Do not reach into the mast.

  • Page 31: Parking The Truck Securely

    Tilting Backward To tilt backward, push the control lever (3) in direction (B). 4.Left - Right Sideshift The references to left and right are based on the load handler as viewed from the operator’s position. Sideshift Left Push the control lever (4) in direction (F). Sideshift Right Push the control lever (4) in direction (B).

  • Page 32: Battery Maintenance & Charging

    4.Battery Maintenance & Charging 4.1 Safety regulations for handling acid batteries Park the truck securely before carrying out any work on the batteries. Maintenance personnel : Batteries may only be charged, serviced or replaced by trained personnel .The present operator manual and the manufacturer ’s instructions concerning batteries and charging stations must be observed when carrying out the work.

  • Page 33: Battery Removal And Installation

    • In charging，electrical source switch or battery pin are not close，or，which destroys pin and electrical units as a rule， first press the stopping button on the charger，then unfix the pin. Charging step • Check whether the condition is according with "Safety regulations for Charging the battery".

  • Page 34: Battery Maintenance

    4.4 Battery maintenance Do not overuse battery: • If you use up the energy of battery till the forklift immovability, you will shorten its working hours. • Shower for battery appears need for charge，please charge it quickly. Battery maintenance: The battery cell covers must be kept dry and clean. The terminals and cable shoes must be clean, secure and have a light coating of dielectric grease.Batteries with non insulated terminals must be covered with a non slip insulation mat.

  • Page 35: Truck Maintenance

    5.Truck Maintenance 5.1 Operational safety and environmental protection • The servicing and inspection operations contained in this chapter must be performed in accordance with the intervals indicated in the servicing checklists. • Any modification to the truck assemblies, in particular the safety mechanisms, is prohibited.

  • Page 36: Servicing And Inspection

    Electrical System Only suitably trained personnel may operate on the truck’s electrical system. – Before working on the electrical system, take all precautionary measures to avoid electric shocks. For battery-operated trucks, also de-energise the truck by removing the battery connector. Welding To avoid damaging electric or electronic components, remove these from the truck before performing welding operations.

  • Page 37: Maintenance Checklist

    5.3.1 Maintenance Checklist Maintenance ● interval W A B ● Braking Check magnetic brake air gap. ● Test service and load brakes. ● Electrical Test instruments, displays and control switches. ● system Test warning and safety device. Make sure wire connections are secure and check for ●...
  • Page 38 Maintenance ● interval W A B ● Lifting Check lifting chains and chain guides for wear, adjust and grease ● Check fork tines and fork carrier for wear and damage. ● Perform sight check of rollers, sliding elements, and stops ●...

  • Page 39: Lubrication Schedule

    5.3.2 Lubrication Schedule...

  • Page 40: Maintenance Instructions

    Consumables Handling consumables type material: Consumables must always be handled correctly. Follow the manufacturer’s instructions. Improper handling is hazardous to health, life and the environment. Consumables must only be stored in appropriate containers. They may be flammable and must therefore not come into contact with hot components or naked flames. Only use clean containers when filling up with consumables.
  • Page 41 Installation is the reverse order. Check transmission oil level • Prepare the truck for maintenance and repairs (See 5.3.3 Maintenance Instructions ). • Open the cover (See 5.3.3 Maintenance Warning! Instructions). Forbid adding transmission oil within • Check the transmission oil level, it should be at impurity.

  • Page 42: Decommissioning The Truck

    5.4 Decommissioning the truck If the truck is to be decommissioned for more than two months , e.g. for operational reasons,it must be parked in a frost-free and dry location and all necessary measures must be taken before, during and after decommissioning as described. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.

  • Page 43: Safety Checks To Be Performed At Regular Intervals And Following Any Unusual

    5.5 Safety checks to be performed at regular intervals and following any unusual incidents Carry out a safety check in accordance with national regulations. We have a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 44: Troubleshooting

    6.Troubleshooting This chapter is designed to help the user identify and rectify basic faults or the results of incorrect operation. When locating a fault, proceed in the order shown in the table. Fault Possible cause Action • Battery connector not •...

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