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ep EPL1531 Operation Manual
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ep EPL1531 Operation Manual

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Operation Manual
EPL1531
Original Instruction
Part No. 508000003738
V1 07/2020

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Summary of Contents for ep EPL1531

  • Page 1 Operation Manual EPL1531 Original Instruction Part No. 508000003738 V1 07/2020...
  • Page 2 QR code, Login after registration, Select “Parts purchase" function and input part number or model Note: After registration, please send email to info@ ep-care.com to activate your account ALL RIGHTS RESERVED 2020.7 15 EDITION...
  • Page 3 Legal requirements for marketing Declaration EC/EU Declaration of Conformity...
  • Page 4 Table of contents...
  • Page 6 A Application Duties of the user Adding attachments: REV. 07/2020...
  • Page 7 Intended use • • Improper use • • • • • • • • • • • REV. 07/2020...
  • Page 8 B Truck Description Application REV. 07/2020...
  • Page 9 1.2 Truck assemblies REV. 05/2020...
  • Page 10 1.2.1 Control handle REV. 07/2020...

  • Page 11: Charging Indicator

    1.2.2 Key switch Connect and interrupt the control current. Key switch • interrupted; • Pulling out the key switch of a truck before leaving can prevent the truck from starting accidentally. 1.2.3 Charging indicator Standard residual red light （ ） REV.
  • Page 12 • • • • • • • • 1.2.4 Emergency reverse switch REV. 07/2020...
  • Page 13 Right Front Left REV. 05/2020...
  • Page 14 1.3.1 Truck data plate REV. 07/2020...
  • Page 15 1.4.1 Performance data for standard trucks Distinguishing mark designation Weight loading side unladen driving Types,Chassis REV. 05/2020...
  • Page 16 side side Dimensions Overall length arms Turning radius Performance data unladen unladen REV. 07/2020...
  • Page 17 unladen unladen Electric-engine Addition data Sound pressure level at the driver’s ear REV. 05/2020...
  • Page 18 1.4.2 Dimensions REV. 07/2020...

  • Page 19: Operating Position

    C Safety Before operation WARNING Do not remove, disable or modify any safeguards or other safety devices. These include any alarms, lights, mirrors, overhead guards, and load backrest extensions. If present, an cannot protect from every possible impact. Operating position WARNING Remain clear of the truck frame at all times.
  • Page 20 Travel WARNING Loss of control! Do not travel at excessive speeds; keep your truck under control at all times. Always watch for pedestrians. When travelling in reverse (load end leading) be careful of drive end swing. The drive end of the truck will swing out if a turn is made while travelling in reverse.
  • Page 21 Battery safety WARNING Batteries contain dissolved sulfuric acid, which is poisonous and caustic. Batteries also can produce explosive gases. • • • • • • • REV. 07/2020...
  • Page 22 1.5 EMC-Electromagnetic compatibility • • CAUTION The EMC regulations for the truck must be observed. When replacing truck components the protective EMC components must be installed and connected again. REV. 07/2020...

  • Page 23: Operating The Truck Without Its Own Drive System

    D Transport and Commissioning Truck transport NOTE load capacity. The load weight is greater than the net weight of the truck (including battery • weight). net weight of the truck, it also includes the • wooden pallet. The pallet or wooden box should be large and strong enough to withstand the weight •...
  • Page 24 • • • • • • • • • • • • • • • Break-in period precautions • • • • • REV. 07/2020...
  • Page 25 E Operation Safety regulations for the operation of pallet trucks Driving permission: Rights, duties and conduct of the driver: Prohibition of unauthorized use: Repairs: Danger area: Safety devices and warning labels: Operate and run the truck 1.2.1 Turning the truck on and o Switching the truck on •...
  • Page 26 1.2.2 Driving, steering, braking Driving Steering Emergency stop Braking • • • Braking using the generator brake: • REV. 07/2020...
  • Page 27 Counter-current braking: • • Braking using the service brake: • WARNING If the control handle moves slowly or not at all to the upper brake zone, the truck must be Replace the gas pressure spring if necessary. WARNING In hazardous situations set the control handle to the brake position or set the travel switch to the opposite direction.
  • Page 28 CAUTION Only transport loads that have been positioned and secured in accordance with regulations. Take appropriate protective measures if the load is at risk of tipping over or falling during transport. REV. 07/2020...
  • Page 29 Unloading CAUTION or those which may be to the side or in front of the load being handled. Raising and lowering the forks Lifting Lowering WARNING Before lifting a load unit the driver must make sure that it has been correctly stowed and does not exceed the truck’s capacity.
  • Page 30 Using the truck on a slope NOTE Incorrect use of the truck on slopes places stress on the traction motor, brakes and battery. • • Ascending slopes Descending slopes DANGER equipment damage. Never park the truck on a slope. Never make a U-turn or take shortcuts on a slope.

  • Page 31: Hoisting The Truck

    Hoisting the truck WARNING weight of the truck. Refer to the truck data plate for truck weight. If a battery is installed, its press the emergency stop button. Attach lifting equipment to the holes in each side of the chassis. Attach lifting equipment to the fork tips to keep the truck approximately horizontal as it is lifted.
  • Page 32 Operator daily checklist Check forks and chassis Check battery connector Check decal condition Check control handle pivot Check operating controls Perform operational check • • • • • • • REV. 07/2020...
  • Page 33 Operator's Daily Checklist Operator REV. 07/2020...
  • Page 34 Battery Maintenance & Charging Safety regulations for handling acid batteries temperature Fire protection measures: DANGER • Battery has high voltage and energy. • Do not short circuit. • • Do not put tools on the battery. Battery type & dimension Charging the battery Safety regulations for charging the battery •...

  • Page 35: Battery Removal And Installation

    NOTE A fully charged battery will provide approximately 2 hours of continuous use. Capacity will be reduced when used in low-temperature environments. Battery removal and installation • • ； • WARNING Well place cables to avoid be damaged when you remove and install battery. REV.
  • Page 36 Daily maintenance • • Storage • • • REV. 07/2020...
  • Page 37 Transportation NOTE It is recommended that the original packaging is kept for any subsequent dispatch. A lithium-ion battery is a special product. Special precautions should be taken when: • Transporting a truck equipped with a lithium-ion battery. • Transporting only the lithium battery to the packaging for transport.
  • Page 38 Pallet Truck Maintenance Operational safety and environmental protection • • • Maintenance safety regulations Servicing and maintenance personnel: Lifting and jacking up: Cleaning operations: Work on the electric system: REV. 07/2020...
  • Page 39 Settings Servicing and inspection REV. 07/2020...
  • Page 40 1.3.1Maintenance checklist interval Travel operation REV. 07/2020...
  • Page 41 1.3.2 Lubrication Points Lubricant CAUTION The use and disposal of lubricants must be carried out in strict accordance with the manufacturer's regulations. REV. 07/2020...
  • Page 42 Table 1 Lubricants Code Type Amount Position Appropriate amount Table 1 Sliding Surface Lubrication Table Code Position REV. 07/2020...
  • Page 43 Maintenance Instructions Prepare the truck for maintenance and repairs 1.4.1 • • Remove the cover 1.4.2 • • ） （ ） REV. 07/2020...
  • Page 44 1.4.3 How to add oil • • • • • 1.4.4 How to add grease • • • WARNING It is forbidden to add hydraulic oil with impurity. 1.4.5 Checking the fuses • • • • Wire harness REV. 07/2020...
  • Page 45 1.4.6 Recommissioning • • • • Decommissioning the industrial truck 1.5.1 Prior to decommissioning • • • • • • • • WARNING Charge the battery every two months to avoid depletion of the battery through self- discharger. Restoring the truck to operation after decommissioning 1.5.2 •...
  • Page 46 Safety checks to be performed at regular intervals and following any unusual incidents Final decommissioning, disposal NOTE Any repairs or maintenance to the truck must be performed only by trained and authorized technicians. Tire replacement WARNING reliable operation of the fork truck, only tires of the manufacturer must be used. REV.

  • Page 47: H Troubleshooting

    H Troubleshooting Fault Controller Error Message hand held unit ; Handheld Unit Diagnostics LED Fault Indicator Diagnostics REV. 07/2020...
  • Page 48 Error Message BLINKS BLINKS Explanation Possible cause Error text digit 1 digit 2 REV. 07/2020...
  • Page 49 Error Message BLINKS BLINKS EXPLANATION Possible cause Error text digit 1 digit 2 range range REV. 07/2020...