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Pneumatic Piston
Mounting Instructions • Operating Instructions • Technical Data
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Parts List • Troubleshooting
Corporate HQ & Factory:
75 Stilson Road Wyoming, RI 02898
Phone: 800 633-0032 (401) 539-2392
Fax: (401) 539-2584
Western US:
Phoenix, AZ 85254
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Phone: 800 633-0032 (480) 596-1809
Fax: (480) 596-1614
Canada:
2215 Dunwin Drive
Mississauga, ONT L5L 1X1
Phone: 800 465-9709 (905) 828-4191
Fax: (905) 828-5015
E-mail: vibrators@vibco.com
Website: www.vibco.com
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Table of Contents
Related Manuals for VIBCO 30
Summarization of Contents
Safety Instructions
How It Works
Explains the pneumatic piston vibrator's operation and design principles.
Optional Features
Details on customizable features available for VIBCO pneumatic piston vibrators.
Mounting Instructions
Mounting Checklist
A step-by-step checklist to ensure proper installation and warranty compliance.
Mounting Plate Guidelines
Recommendations for selecting the correct mounting plate thickness based on vibrator force.
Mounting Channel Usage
Instructions on using channel iron for mounting and suggested dimensions for optimal vibration.
Mounting Channel & Plate Attachment
Channel Mounting Suggestions
Various methods and configurations for mounting channel iron, including drilling and welding options.
Vibrator Placement Strategy
Guidance on the optimal positioning of the vibrator on bins for effective material flow.
Welding Channel to Bin
Techniques for securely welding the channel iron to the bin structure, emphasizing proper weld stopping points.
Safety Chain Installation
Importance and procedure for installing a safety chain to prevent accidental vibrator detachment.
Mounting Suggestions for Various Bins
Conical & Rectangular Bin Mounts
Visual examples for mounting vibrators on conical and rectangular bins.
Double Bin & Stiffener Mounts
Specific configurations for double bins and using stiffeners for mounting.
Bin and Conveyor Mounting Examples
Sheet Metal & Standard Bin Mounts
Mounting methods for sheet metal bins and standard conveyors.
Long Bin & Conveyor Placement
Recommendations for long bins, belt conveyors, and screw conveyors.
Specialized Mounting Solutions
High Temperature Bin Mounts
Using heat mounts for insulated bins containing materials over 150°F to protect the vibrator.
Concrete & Wood Bin Mounting
Mounting procedures for concrete and wood bins using steel plates and isolation.
Chute Material Flow & Custom Mounting
Chute Vibration Guidelines
Using vibrators to move material in chutes, considering angle of repose and inclination.
Custom Mounting Inquiries
Contact information for custom mounting applications and vibrator selection.
Vibrator Installation Procedure
Securing the Vibrator
Detailed steps for placing and tightly securing the vibrator, including periodic bolt checks.
Pneumatic Hook-Up and Air Supply
Air Line Sizing
Guidance on selecting correct air hose diameters to minimize pressure loss.
Flow Control Valve Usage
Explanation of flow control valves for tuning vibrator force and frequency.
Quick Opening Valves & Timed Cycling
Benefits of quick opening valves and automatic timed cycling for operation.
Air Filter Importance
Necessity of air filters for maintaining vibrator efficiency and longevity.
Air Lubricator Requirements
Proper settings and oil type for the air lubricator to ensure smooth operation.
Operating Limits and Considerations
Maximum Air Pressure and Temperature
Specifies the safe operating limits for air pressure and temperature for the vibrator.
Long Operating Life Factors
Key considerations for maximizing vibrator lifespan, including air quality and lubrication.
Operating Instructions and Troubleshooting
Optimizing Vibrator Performance
Tips for achieving maximum performance using regulators and intermittent operation.
Troubleshooting Vibrator Issues
Common problems and step-by-step solutions for vibrator malfunctions, especially if it won't start.
Field Repairs and Crack Prevention
Limitations of Field Repairs
Defines acceptable field repairs and recommends VIBCO for other issues.
Causes of Bolt Breakage
Identifies common reasons for bolt breakage, including pressure, loose bolts, and buffer wear.
Repairing Bin Cracks
Method for repairing cracks in bins by drilling and reinforcing with angle iron.
Preventing Fatigue Cracks
Techniques to prevent fatigue cracks caused by improper welding and heat concentration.
Technical Data: Models 50, 55, LI
Model Dimensions (50, 55, LI)
Table detailing physical dimensions for Model 50, 55, and LI vibrators.
Model Performance Data (50, 55, LI)
Table showing CFM, VPM, and material capacity for Model 50, 55, and LI.
Technical Data: Models 10, 30, 40, 70, 80
Model Diagrams (10, 30, 40, 70, 80)
Technical drawings illustrating the configuration of Models 10, 30, 40, 70, and 80.
Model Performance Data (10, 30, 40, 70, 80)
Table detailing CFM, VPM, and material capacity for Models 10, 30, 40, 70, and 80.
Technical Data: Model 42
Model 42 Diagrams
Technical drawings illustrating the configuration of Model 42.
Model 42 Performance Data
Table detailing CFM, VPM, and material weight for Model 42.
Model 50 Parts List & Diagrams
Model 50 Component Breakdown
Detailed list of parts and their corresponding part numbers for Model 50.
Model 50 Exploded View
Exploded view diagram with numbered components for Model 50, aiding identification.
Model 55 Parts List & Diagram
Model 55 Component Breakdown
Comprehensive list of parts and their associated part numbers for Model 55.
Model 10 Parts List & Diagram
Model 10 Component Breakdown
Detailed list of components and their part numbers for Model 10.
Model 30 Parts List & Diagram
Model 30 Component Breakdown
Comprehensive list of parts and their associated part numbers for Model 30.
Model 40 Parts List & Diagram
Model 40 Component Breakdown
Detailed list of components and their part numbers for Model 40.
Model 70 Parts List & Diagram
Model 70 Component Breakdown
Comprehensive list of parts and their associated part numbers for Model 70.
Model 80 Parts List & Diagram
Model 80 Component Breakdown
Detailed list of components and their part numbers for Model 80.
Model 42 Parts List & Diagram
Model 42 Component Breakdown
Comprehensive list of parts and their associated part numbers for Model 42.
Warranty and General Information
Warranty Claim Procedures
Steps for submitting warranty claims and ensuring coverage.
Handling Errors and Complaints
Process for reporting and resolving issues with received goods or order errors.
Returning Parts Policy
Guidelines and authorization requirements for returning parts to VIBCO.
Freight Claims and Product Info
Procedures for freight claims and notices on product changes and pricing.
Ordering Spare Parts Information
Data required from the vibrator and parts list when ordering spare components.
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