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REDSKABSRAMME 2302 – 2802 – 3302
1. EDITION

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Summarization of Contents

1. Machine Data and Useful Info
1.1 Registration of Greentec Machine Data
Procedure for registering machine data via the Extranet.
1.2 Name Plate
Information contained on the machine's identification plate.
1.3 Warranty Terms
Details of the manufacturer's warranty policy and conditions.
1.4 Complaints
Procedure for reporting and handling product complaints.
1.5 Use with Other Manufactures Than Greentec
Guidelines and warnings for using non-Greentec attachment tools.
2. General Information
2.1 Use of the Instruction Manual
How to read and understand the instruction manual for correct operation.
2.2 Definitions of Information Signs
Explains the meaning of various warning, caution, and notice signs.
2.3 Definitions, Terms and Descriptions
Glossary of key terms, definitions, and descriptions used in the manual.
3. Safety
3.1 Local Legislation in the Country Where the Machine is Used
Importance of adhering to local laws and regulations for machine use.
3.2 Warnings, Prohibitions, and Instructions
Key safety instructions, prohibitions, and mandatory actions.
3.3 Safety Labeling
Information on safety and warning labels placed on the machine.
3.3.1 Personal Safety Equipment – Labels
Recommended personal protective equipment (PPE) for safe operation.
3.3.2 Warning Labels
Explains various warning labels identifying specific machine dangers.
3.4 Working in Publicly Accessible Places
Safety precautions when operating the machine in public areas.
3.4.1 Warnings Signs in Public Places
Requirements for signage when working in public spaces.
3.4.2 Use of Warnings Signs
Guidelines for the correct use and placement of warning signs.
3.4.3 Suggested Signage When Working on Public Roads
Recommended signage for safe operation on public roads.
3.5 Recommendations for Optimal Security and Operation
Key recommendations for safe operation and machine security.
3.6 Necessary Safety Measures
Essential safety measures to be taken before and during machine use.
3.7 Warnings on How the Machine Must Not Be Used
List of actions and uses that are strictly forbidden for the machine.
3.8 Safety Instructions for Maintenance, Adjustment, and Inspection Work
Safety guidelines specific to maintenance, adjustment, and inspection tasks.
3.9 Safety Instructions for the Operator / User
Rules and guidelines for the operator to ensure safe machine operation.
4. Machine Description, Components and Specifications
4.1 Machine Description
General description of the Scorpion 3-430 boom mower series.
4.3 Components / Main Parts of the Machine
Identification and description of the main structural and functional parts.
4.3.1 Main Frame in High Strenght Steel
Description of the main frame's material and construction.
4.3.2 Oil Tank and Return Oil Filter
Details of the oil tank capacity and the return oil filter.
4.3.2.1 Return Oil Filter
Information on the return oil filter's function and maintenance.
4.3.3 Technical Cabinet (Hydraulic and Electrical)
Overview of the technical cabinet housing hydraulic and electrical components.
4.3.3.1 PVG Valve Block
Description of the PVG valve block and its function.
4.3.3.2 Accumulator for Hydraulic Float of Arm
Function and role of the accumulator in the hydraulic float system.
4.3.3.3 Locking Valves for Transport
Explanation of the locking valves used for transport safety.
4.3.3.4 Shut-Off Valve for Tool Shift
Function of the shut-off valve for changing attachment tools.
4.3.3.5 Electrical Cabinet (Switch Board and Power Supply)
Details of the electrical cabinet, switch board, and power supply.
4.3.3.6 Oil Cooler
Function and operation of the hydraulic oil cooler.
4.3.3.7 HIC-Valve Block (Hydraulic Internal Circuit)
Description of the HIC valve block for hybrid arm functions.
4.3.4 Gearbox, PTO-Shaft & Hydraulic Pump
Overview of the gearbox, PTO shaft, and hydraulic pump.
4.3.4.1 Gearbox
Specifications and details of the machine's gearbox.
4.3.4.2 PTO-Shaft
Specifications and connection details of the PTO shaft.
4.3.4.3 Hydraulic Pump
Details on the hydraulic pump's performance and specifications.
4.3.4.4 High Pressure Filter
Information on the high-pressure filter in the hydraulic system.
4.3.5 Hydraulic Connection Direct to Vehicle (Basic-Models)
How basic models connect hydraulically to the vehicle.
4.3.6 Hybrid Arm System w/ Dual Function and Hydraulic Collision Protection (AHS)
Description of the hybrid arm system and its dual function capabilities.
4.3.6.1 Hydraulic Collision Protection (AHS: Automatic Hydraulic Security)
Detailed explanation of the AHS break-back collision protection system.
4.3.6.2 Inductive Safety Sensors
Explanation of the inductive safety sensors and their function.
4.3.7 RotorFlex Double Pivot System w/ AutoFlex
Details on the RotorFlex double pivot and AutoFlex system.
4.3.8 Control Panel and Joystick
Overview of the control panel and joystick for machine operation.
4.3.8.1 Logitec Safe Control Panel
Description and functions of the Logitec Safe control panel.
Temperature Warning
Explanation of the temperature warning indicators and actions.
Pressure Warning
Explanation of the pressure warning indicators and actions.
Hydraulic Float (Arm)
How to activate and use the hydraulic float function for the arm.
Hydraulic Float (Attachment Tool)
How to activate and use the hydraulic float function for the attachment tool.
Vertical Adjustment: Attachment Tool
How to adjust the attachment tool for transport position.
AutoFlex (Automatic Vertical Positioning)
Details on the AutoFlex function for vertical positioning.
Start / Stop Attachment Tool
How to start and stop the attachment tool using the control panel.
Hybrid Dual Function
Explanation of the hybrid arm system's dual function modes.
4.3.8.2 Danfoss Joystick
Details and functions of the Danfoss joystick.
4.4 Approved Attachment Tools and Optional Equipment
Lists approved attachment tools and optional equipment for compatibility.
4.5 Optional Equipment
Details on various optional equipment available for the machine.
4.5.1 4-Point Mounting
Description of the 4-point mounting system and its variants.
4.5.1.1 4-Point Linkage System
Guide for mounting using the 4-point linkage system.
4.5.1.2 Loader Bracket / Special Adapter
Information on loader brackets and special adapters for mounting.
4.5.2 Hydraulic Quick-Release Couplings
Explanation of hydraulic quick-release couplings for easy connection.
4.5.3 Mechanical Quick Coupling
Details on the mechanical quick coupling system.
4.5.4 Counterweights (90 kg)
Information on optional counterweights for improved stability.
4.5.5 Bio Hydraulic Oil
Details on the optional use of biodegradable hydraulic oil.
4.5.6 Filter Kit Incl. Seals
Description of the filter kits available for maintenance.
4.6 Specifications
Technical specifications and performance data for the machine.
4.6.1 Positions and Reach of Boom Mower
Diagram and data showing the boom mower's vertical reach.
Hydraulic Connections (Only Basic Models)
Details on hydraulic connections specific to basic models.
Horizontal Reach of Boom Mower
Diagram and data showing the boom mower's horizontal reach.
4.7 Noise Measurement of Airborne Noise
Measurement of the machine's airborne noise level.
5. Instructions for Using the Machine
5.1 Instructions Regarding Delivery of the Machine
Procedures to follow upon delivery of the boom mower.
5.2 Instructions on Mounting, Connecting and Disconnecting
Steps for mounting, connecting, and disconnecting the machine.
5.2.1 Preparation of Vehicle and Operator
Steps to prepare the vehicle and operator before use.
5.2.2 Mounting and Connecting the Machine
Detailed instructions for mounting the machine onto the vehicle.
5.2.2.1 Mounting on Vehicle with 4-Point Linkage System
Guide for mounting using the 4-point linkage system.
5.2.2.2 Mounting on Vehicle with Loader Bracket / Special Adapter
Guide for mounting using loader brackets or special adapters.
5.2.3 Connecting the Power Supply from the Boom Mower to the Vehicle
How to connect the machine's power supply to the vehicle.
5.2.4 Installing and Mounting Control Panel and Joystick
Process for installing the control panel and joystick in the cabin.
5.2.4.1 General Principles for Installation of Control Panel and Joystick
Key principles for installing the control panel and joystick.
5.2.5 Mounting of Attachment Tools on Boom Mower
Procedure for mounting attachment tools onto the boom mower.
5.2.6 Un-mount and Disconnect Boom Mower from Vehicle
Steps for safely removing the boom mower from the vehicle.
5.2.7 Un-mount and Disconnect Attachment Tool on Boom Mower
Procedure for detaching attachment tools from the boom mower.
5.3 Preparing the Machine for Use
Procedures to prepare the machine before initial start-up and operation.
5.3.1 Initial Start-Up and First Use of the Machine
Instructions for the initial start-up and first operation of the machine.
5.3.3 Stability
Importance of machine stability and factors affecting it.
5.3.3.1 Checking the Stability
Steps to check and verify the stability of the machine and vehicle.
5.4 Operating the Machine
How to operate the boom mower and its functions.
5.4.1 Training of the Machine Operator Before Use
Requirements for operator training and competence before use.
5.4.2 Operator’s Workplace
Ergonomic considerations for the operator's workplace in the cabin.
5.4.3 Transporting Boom Mower w/ Attachment Tool on Vehicle
Guidelines for transporting the machine with an attachment tool.
5.4.4 Operating and Driving Instructions
Detailed instructions for operating and driving the boom mower.
5.4.5 Adjusting and Setting the Machine
Procedures for adjusting and setting the machine for optimal work.
Hybrid Arm (Dual Function)
Explanation of the hybrid arm system's dual function modes.
Hydraulic Float (Attachment Tool)
How to activate and use the hydraulic float function for the attachment tool.
Turn Arm / Turn Attachment Tool
How to turn the arm or attachment tool using the joystick.
5.4.6 Starting Attachment Tools
How to correctly start the attachment tools for operation.
5.4.7 Stopping Attachment Tools
Procedures for safely stopping the attachment tools.
5.4.8 Start-Up After Unintended / Accidental Stoppage of Operation
Steps to follow after an unintended stoppage of operation.
6. Service and Maintenance
6.1 Instructions on Safe Service and Maintenance
Critical safety points for performing service and maintenance.
6.1.1 Moving Your Greentec Machines
Safe methods for moving GreenTec machines and attachment tools.
6.2 Daily- and Routine Inspections
Schedule and checklist for daily and routine machine inspections.
6.3 Replacing Filter Elements
Procedures for replacing hydraulic filter elements.
6.3.1 Return Oil Filter Replacement
Step-by-step guide for replacing the return oil filter.
6.3.2 High Pressure Filter Replacement
Steps for replacing the high-pressure hydraulic filter.
6.4.1 Changing the Gearbox Oil
Instructions for changing the gearbox oil.
6.4.2 Changing the Hydraulic Oil
Steps for changing the hydraulic oil.
6.5 Checking the Pressure Specifications
How to check and verify the machine's pressure specifications.
6.6 Testing the Hydraulic Collision Protection (AHS: Auto Hydraulic Security)
Procedure for testing the hydraulic collision protection system.
6.6.1 ”Push”-Test
Detailed steps for performing the "push"-test on the collision protection.
6.7 Testing the Hydraulic Float Function (Arm)
How to test the hydraulic float function of the boom arm.
6.8 Tightening Torques of Bolts and Hydraulic Connections
Specifications for tightening torques for bolts and hydraulic connections.
6.8.1 Tightening Torques: Bolts
Torque values for various bolt sizes and grades.
6.8.2 Tightening Torques: Hydraulic Connections
Torque values for metric hydraulic connections.
6.9 Hydraulic Hoses
Information on inspecting, maintaining, and replacing hydraulic hoses.
6.11 Lubrication of the Machine
How and where to lubricate the machine's moving parts.
6.11.1 PTO Shaft Lubrication
Lubrication intervals and locations for the PTO shaft.
6.12 Cleaning / Washing the Machine
Guidelines for cleaning and washing the machine.
6.13 Storage of the Machine
Recommendations for storing the machine to protect it.
6.14 Disposal of Machine/Machine Parts
Guidelines for environmentally sound disposal of machine parts.
7. Troubleshooting
7.1 Troubleshooting Procedures
Steps to locate and resolve common machine problems.
8. Appendix
8.1 Hydraulic Diagrams
Hydraulic diagrams for different Scorpion 3-430 models.
8.2 Electrical Diagrams
Electrical diagrams and schematics for the machine's power supply.

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