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GreenTec FOX Multi Carrier Instruction Manual

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FOX MULTI CARRIER 2302 – 2802 – 3302
1. EDITION
1. UDGAVE 2021

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  • Page 1 FOX MULTI CARRIER 2302 – 2802 – 3302 1. EDITION 1. UDGAVE 2021...
  • Page 3 ORIGINAL EDITION ! IMPORTANT ! This GreenTec FOX Multi Carrier must be mounted on an approved vehicle with an approved GreenTec attachment tool for proper operation. It is important that the operator is provided with a document on "technical documentation and registration”...
  • Page 4 Owner, GreenTec A/S GreenTec’s vision is to develop and sell quality machines for the maintenance of green areas, e.g., in agriculture, industry, airports and the municipal sector. Through innovative product development, we strive to become a leader in our field.
  • Page 5 MÆRKEPLADE ........................... Fejl! Bogmærke er ikke defineret. GARANTIBETINGELSER ......................Fejl! Bogmærke er ikke defineret. ANVENDELSE MED ANDRE FABRIKATER END GREENTEC ............Fejl! Bogmærke er ikke defineret. GENEREL INFORMATION ........................Fejl! Bogmærke er ikke defineret. INSTRUKTIONSBOGENS ANVENDELSE ..................Fejl! Bogmærke er ikke defineret.
  • Page 6 MONTAGE AF ARBEJDSREDSKAB PÅ FOX MULTI CARRIER ..........Fejl! Bogmærke er ikke defineret. 5.2.4 MONTAGE AF FOX MULTI CARRIER M. ARBEJDSREDSKAB PÅ KØRETØJ ......Fejl! Bogmærke er ikke defineret. 5.2.5 AFMONTERING AF FOX MULTI CARRIER PÅ KØRETØJ ............Fejl! Bogmærke er ikke defineret.
  • Page 7 5.4.6 START AF ARBEJDSREDSKAB PÅ GREENTEC FOX MULTI CARRIER ........Fejl! Bogmærke er ikke defineret. 5.4.7 STOP AF ARBEJDSREDSKAB PÅ GREENTEC FOX MULTI CARRIER ..................51 5.4.8 IGANGSÆTNING EFTER UTILSIGTET DRIFTSSTOP (q) ............Fejl! Bogmærke er ikke defineret. EFTERSYN OG VEDLIGEHOLD (e, r) ...................... Fejl! Bogmærke er ikke defineret.
  • Page 8 TABLE 14 – TIGHTENING TORQUES WHEN ASSEMBLING AND MOUTING FLOW REGULATOR AND HYDRAULIC HOSES ......33 TABLE 15 – GUIDE OVER MONTAGE SAMT TILKOBLING AF FOX MULTI CARRIER ..................42 TABLE 16 – DATABLAD FOR HYDRAULIKFORBINDELSER: MONTAGE OG TILKOBLING AF FOX MULTI CARRIER ..Fejl! Bogmærke er ikke defineret.

  • Page 9: Declaration Of Conformity

    MANUFACTURER: GreenTec A/S COMPANY ADRESS: Merkurvej 25 ZIP-CODE AND CITY: DK-6000 Kolding We, GreenTec A/S, declare under all responsibility that the machine: TYPE: PRODUCT: CAN BE MOUNTED ON: Barrier Mower RI 60 & 80 FOX Multi Carrier Weed Clearing Brush BR 70 (9991902C-25, 9991902C-40) Table 1 –...
  • Page 10 GreenTec's website: https://greentec.eu/user If in doubt regarding login information, please contact GreenTec - Aftersales & Service: service@greentec.eu The dealer / importer must also make sure that the buyer and operator fully understand the contents before using the machine.

  • Page 11: Warranty

    To maintain GreenTec's 2-year warranty and product liability insurance, only genuine GreenTec spare parts may be used on GreenTec machinery and equipment. GreenTec is not liable for damage caused by illegal or incorrect use of the machine as well as incorrect connection or connected equipment.

  • Page 12: General Information

    Owner: GreenTec attachment tool, or working tool handled and carried by FOX Multi Carrier Attachment tool: during operation GreenTec FOX Multi Carrier, support arm, or lift that controls, handles and carries the FOX Multi Carrier: attachment tool during operation. Vehicle: Machine that transports FOX Multi Carrier + attachment tool.

  • Page 13: Safety Labeling

    The varying circumstances that may occur while working with this machine cannot always be foreseen. No good advice can replace "common sense", "timely care" and "paying attention", but the above recommendations are a good start to the safe use of the GreenTec machine.
  • Page 14 3.3.2 WARNING LABELS Warning labels that identify the dangers to which you are exposed when working and when staying near the machine: Warning! Warning! Read relevant instruction manuals Beware of oil in case of skin carefully before using this machine. contact or inhalation of oil vapors, as well as high pressure in case of leakage or handling.
  • Page 15 OPERATING IN PUBLIC AREAS When working in publicly accessible places, such as at roadside, the residence of others in the area must be considered. Stop the machine immediately when e.g. pedestrians, cyclists, riders, etc. are approaching the safety zone. Only resume work when these are at a safe distance again. When the machine is used on public roads, the applicable traffic laws must be observed at all events.
  • Page 16 3.4.3 PROPOSED SIGNS WHEN WORKING ON PUBLIC ROAD Mandatory sign: • ”Keep left” • White and blue arrow signage • Sign is visible on the back of the machine HOLD LEFT Warning sign: • ”Road work” • Supplementary text for work performed with appropriate distance •...
  • Page 17 To achieve optimal safety and operation, it is important that the operator understands how dangerous the machine is and anticipates the danger before it occurs: You may get stuck when the machine is engaged or disconnected and when the FOX Multi Carrier is moved out or in, up or down and forward or back!
  • Page 18 Make sure that the operator of the machine has read this instruction manual, as well as instruction manuals for the FOX Multi Carrier and used vehicle. Make sure that the operator of the machine has been instructed in the use of the machine.
  • Page 19 At no time should children be allowed to play on or near the machine! Do not perform any maintenance or adjustment without first removing the hydraulic pressure from the machine, lowering the FOX Multi Carrier to the ground, stopping the vehicle's engine, applying the parking brake, and removing the key!

  • Page 20: Safety Instructions For The Owner / Operator

    Maintenance, inspection, and installation work may only be carried out with the hydraulics disconnected. When carrying out maintenance work under the FOX Multi Carrier, secure with suitable support elements. When replacing machines, check the hydraulic system for residual pressure.

  • Page 21: Machine Description

    The FOX Multi Carrier has a telescopic arm that can be adjusted manually in 4 different levels / lengths. The required amount of oil to be added to the FOX Multi Carrier is either 25 or 40 l / min. all depending on the tool and setup used. (See machine specifications) The FOX Multi Carrier is made up of invertible identical components, i.e.
  • Page 22 The FOX Multi Carrier has been developed and optimized down to the smallest details, with a total transport width down to only 1.75 m. with the attachment tool mounted. The range of the telescopic arm in the extended position on the FOX Multi Carrier is up to 1.9 m (measured from the center of the vehicle).

  • Page 23: Use Of The Machine

    (page 44), as well as the instruction manual for used attachment tools and vehicles. The FOX Multi Carrier and attachment tool must never be used as a "crane" or other type of lifting equipment. Safety guards on the attachment tool in use can never work 100%!
  • Page 24 All parts are bolted together and can be disassembled for easier and more efficient service and maintenance of the machine. The FOX Multi Carrier is designed with hose guides inside the cabinet and along the telescopic arm, for greater safety and easier use in acc. to assembly, connection and use of attachment tools.
  • Page 25 4.3.2 FLOW REGULATOR FOR OIL QUANTITY ASSURANCE The flow regulator on the FOX Multi Carrier ensures that not too much oil can get to the attachment tool. There is an overpressure and anti-cavitation valve built into the flow regulator, to ensure that no damage occurs to the machine as well as the attachment tool by ensuring that cavitation does not occur at start / stop and with error / incorrect pressure and return connection.
  • Page 26 4.3.3 SUPPORT LEGS FOR ASSEMBLY AND STORAGE FOX Multi Carrier comes as standard with support legs for mounting attachment tools and / or for safe and stable storage when the FOX Multi Carrier is not used. The support legs on the FOX Multi Carrier are removed and mounted via safety rivets with ring-split on both sides of the FOX Multi Carrier.
  • Page 27 FOX Multi Carrier upon purchase. On the back of the FOX Multi Carrier there are holes for fixed mounting and adjustment of the position of the loader bracket, or the 3-point linkage (Category 1 & 2) 4.3.4.1...
  • Page 28 When mounting on equipment other than GreenTec, a new risk assessment of the equipment used must be submitted! If the FOX Multi Carrier is fitted with an unapproved attachment tool, the risk assessment basis lapses, and thus the validity and guarantee of the...

  • Page 29: Specifications

    Semi-annually and after washing the machine. Texaco Multifak EP 2 lithium or equivalent Type: (Safety Data Sheet) Mainly built of S235 steel Hydraulic hoses: Steel-reinforced rubber coated Materials: Hydraulic valves: Cast iron and aluminum Table 9 – Datasheet of machine specifications: GreenTec FOX Multi Carrier...
  • Page 30 The noise level of the machine is much less than the tools intended for mounting, as well as the vehicle on which the machine is mounted. The noise level of the FOX Multi Carrier will always be lower than the noise from the attachment tools that can be mounted, as well as the noise from the vehicle in question.
  • Page 31 BEFORE USING THE MACHINE, CHECK THE FOLLOWING: Check the FOX Multi Carrier and all supplied parts for transport damages etc: (All loose parts for the FOX Multi Carrier and associated components are either packed down with or in a cardboard box next to it) Transport pallet with FOX Multi Carrier and included boxes with loose parts (3 pcs.)
  • Page 32 Assembly and connection should ALWAYS be performed by the dealer for the first time. When the FOX Multi Carrier is fitted for the first time to the vehicle, in some cases it may be necessary to make simple adjustments, especially in relation to stabilization, which should also be performed by the dealer.
  • Page 33 When using mounting brackets, there should be an expectation of fitting the brackets onto the vehicle. The correct distance for mounting the brackets can always be found under the individual device on GreenTec's website. In many cases, a "stop" will have to be welded to the bracket where the...
  • Page 34 When using a 3-point linkage, the brackets for the hitches must be adjusted based on Category 1 & 2 on the 3-point hitch linkage of the vehicle used. The stated dimensions are in accordance with ISO 730: 2009 (Agricultural wheeled tractors — Rear-mounted three-point linkage — Categories 1N, 1, 2N, 2, 3N, 3, 4N and 4) TOP-HITCH TURNED WITH HOLES DOWN (CAT.
  • Page 35 ASSEMBLY OF FOX MULTI CARRIER Before assembling the machine, check that the following components are all present, for proper assembly of the FOX Multi Carrier. Pay special attention to hydraulic hoses and fittings being assembled and installed in a clean environment to prevent dirt and grime from entering the hydraulic system.
  • Page 36 When using a mounting bracket, further check whether the following components are present: BILL OF MATERIAL: MOUNTING BRACKET (OPTE-xxxx) Item no.: Description: Pcs: (Type-specific) Mounting bracket 8362006 Steel bolt 8362005 Locking nut 8222005 Spring washer Table 13 – Parts list of components for assembly: mounting bracket. 1.
  • Page 37 2. Mount the bracing beam (x1) between the two side beams using M12x25 bolts (x2) and M12 locking nuts (x2). Tighten bolts and nuts to 93 Nm.
  • Page 38 3. Raise the back plate vertically, with side beams and bracing beam fitted. Mount either the mounting-bracket or 3-point linkage on the back plate using M12x25 bolts (x12) and M12 lock nuts (x12) (3-point linkage is shown in this assembly guide) Tighten bolts and nuts to 93 Nm.
  • Page 39 Make sure to install the oil volume divider for proper hose routing. as shown in the picture below with the back plate seen from the front: HYDRAULIC HOSE GUIDE FOR VEHICLES: STRAIGHT UP HYDRAULIC HOSE GUIDE FOR ATTACHMENT TOOL: DOWN, UNDER AND OUT TO ATTACHMENT TOOL (L/R) RETUR TRYK...
  • Page 40 5. When the flow regulator is attached to the back plate, remove the yellow plugs, and mount the fittings in sizes as in the following picture: 1/2” 3/4” 3/4” 1/2” 6. Prepare and then install hydraulic hoses (x5) for the flow regulator using the supplied fittings. The 5 hydraulic hoses are in different sizes and lengths, and must be identified as follows: Pressure hoses (to be marked with stickers)
  • Page 41 All 4 hoses for pressure return are connected to the flow regulator as shown in the following picture: HYDRAULIC HOSES FOR VEHICLE: 2x 1.95 m HYDRAULIC HOSES FOR ATTACHMENT TOOL: 2x 2.50 m 7. Tighten ALL hoses and fittings according to the values in the following table: TIGHTENING TORQUES FOR HYDRAULIC CONNECTIONS BSP-standard: Hydraulic fittings (±...
  • Page 42 8. Install the hose sleeves on all hydraulic hoses. 2 different lenghts are included: 1.65 meters → mounted on hydraulic hoses leading to vehicle. 1.95 meters → mounted on hydraulic hoses leading to attachment tool. Strips for attaching hose sleeves are included. The drain hose (blue sticker) is guided all the way through the hose sleeves from the attachment to the...
  • Page 43 9. Mount front plate (x1) incl. support leg brackets (x2) using M12x25 bolts (x8) and M12 locking nuts (x8). Safety rivets with ring split are placed in the hole on the support leg brackets for later mounting of support legs. Tighten bolts and nuts to 93 Nm...
  • Page 44 10. Mount the square profile pipe for the telescopic arm (x1) in the cut-outs on the side beams, using M12x120 bolts (x4), spring washers (x4) and M12 nuts (x4). Tighten bolts and nuts to 93 Nm. The profile pipe for the telescopic arm must be mounted, so that the arm is either turned to the right or left.
  • Page 45 11. Mount the support legs (x2) on each side of the FOX Multi Carrier using safety rivets with a ring split in the holes at the support leg holders. Use the top hole here as shown below. The machine can now be raised from the back plate and placed on the support legs.
  • Page 46 12. With the machine upright, the telescopic arm for the attachment tool can now be mounted in the square profile pipe using a safety rivet with a ring split.
  • Page 47 13. After attaching the telescopic arm, an adapter for the attachment tool can now be fitted. The adapter is clamped on the telescopic arm using M12x100 bolts (x4), spring washers (x4) and M12 nuts (x4) Tighten bolts and nuts to 93 Nm The FOX Multi Carrier is now ready for mounting of attachment tools!
  • Page 48 For further instructions on mounting a specific attachment tool on the FOX Multi Carrier, always refer to the individual attachments tool’s instruction manual and instructions therein. Instruction books and other materials are always available on GreenTec's website: Technical documentation - GreenTec attachment tools 5.2.6...
  • Page 49 Fitment / adjustment of loader bracket or 3-point linkage – page 25 - 26) 4. Carefully start lifting the FOX Multi Carrier from the transport pallet / ground. FOX Multi Carrier support legs are mounted using a safety rivets with ring split.
  • Page 50 Table 15 – Guide on installation and connection of FOX Multi Carrier Hydraulic hoses must be routed and mounted so that they can move freely with the vehicle's movements, without getting caught, detached, or otherwise...
  • Page 51 Drain pressure must never exceed 2.0 bar at the engine. Failure to do so will damage the hydraulic motor and void the warranty. PRESSURE: connected to pressure sockets on the FOX Multi Carrier and vehicle. The mid-size hose is for the PRESSURE: marked in RED.
  • Page 52 Carefully examine the stability of the vehicle and the FOX Multi Carrier with the attachment tool mounted! Slowly lower the FOX Multi Carrier all the way to low altitude. Let the attachment tool be at max. ½ meters above the ground.
  • Page 53 FOX Multi Carrier can be moved higher step-by-step. 5. If the operator considers that the FOX Multi Carrier and the vehicle are not stable, the vehicle must be stabilized. (See here the instruction manual for the vehicle used) 5.2.8.2...

  • Page 54: Preparing The Machine For Use

    5.4.1 TRAINING OF MACHINE OPERATOR BEFORE USE The FOX Multi Carrier may only be used mounted with approved GreenTec attachment tools, as well as on an approved vehicle as a single unit. The operator of the vehicle, FOX Multi Carrier and attachment tool must therefore both review and understand this instruction manual as well as instruction manuals for the attachment tool and vehicle before using the machine.
  • Page 55 This is to avoid contamination of the environment, leaks, and contamination of the closed hydraulic system! Much depending on how the FOX Multi Carrier is positioned in relation to the operator, these can be stressful working positions. It is important that the operator can follow and control the work of the attachment tool, while being aware of the course of the road, traffic conditions, etc.
  • Page 56 5.4.4 DRIVING INSTRUCTIONS The FOX Multi Carrier must always be operated in the most appropriate way, so that the best possible result is achieved during use. It is important that the operator learns all the functions of both the vehicle, FOX Multi Carrier and attachment tool as it is a combination of these that must control the overall result for e.g.
  • Page 57 4. The working height of the FOX Multi Carrier can be adjusted via the front loader so that it is a suitable height in relation to the terrain / fence line: 5. The speed must be adjusted so that the mowing result is optimal. It is here the individual attachments tool and the conditions under which work is done that determine what speed should be driven at.
  • Page 58 5.4.5 ADJUSTING AND SETTING THE FOX MULTI CARRIER This section describes the setting and adjustment options on the implement. On a FOX Multi Carrier, there are a total of 4 levels for setting and adjusting: 5.4.5.1 ADJUSTING THE MECHANICAL TELESCOPIC ARM...
  • Page 59 5.4.6 STARTING ATTACHMENT TOOL ON FOX MULTI CARRIER The attachment tool in use, can be started as soon as the FOX Multi Carrier is in the working position and the attachment tool is mounted correctly: (See sections on: ”Mounting and connection of the machine...
  • Page 60 5.4.8 START-UP AFTER ACCIDENTAL STOP In the event of an unintended stoppage of the FOX Multi Carrier and / or attachment tool, always follow the instructions given in the machines' instruction manuals. (Both FOX Multi Carrier and attachment tool!) An unintentional stoppage can occur at any time. There can be various reasons, but often stoppage can be...

  • Page 61: Inspection And Maintenance

    The warranty on the machine lapses if one or more of the safety instructions are violated. GreenTec is not liable for any compensation for damage caused by incorrect use of the machine as well as incorrect connection or connected equipment,...
  • Page 62 Danger of crushing, as the machine can turn over during movement There must be no people on either side of the machine during lifting, in the area where the implement frame can tilt. Never attempt to lift the FOX Multi Carrier and attachment tool at the same time / coupled!
  • Page 63 Carrier and the attachment tool in use. It is important that the operator knows the machines and performs the inspections necessary for the vehicle, FOX Multi Carrier and the attachment tools used. Instruction manuals must always be used for the respective machines.
  • Page 64 Store the machine well protected and dry. (Section 6.8 – page 60) • Especially protect the hydraulic couplings and bearing on the attachment tool (if any) against persistent rain, moisture and temperature fluctuations. Table 19 – Checklist for 6. monthly inspection: FOX Multi Carrier...
  • Page 65 2,00 230,0 Nm 338,0 Nm 395,0 Nm Table 20 – Tightening torques for bolts and nuts: FOX Multi Carrier 6.3.2 TIGHTENING OF HYDRAULIC CONNECTIONS The threading on hydraulic connections are made and measured in inches. TIGHTENING TORQUES FOR HYDRAULIC CONNECTIONS: FOX MULTI CARRIER BSP-standard: Hydraulic connections (±...

  • Page 66: Hydraulic Hoses

    Check all hydraulic hoses and fittings daily. Any damage or leak must be repaired immediately. Hoses with damage / defects must be replaced. GreenTec's hydraulic systems operate at a very high pressure. Use only original hoses. A broken hose can be very dangerous.
  • Page 67 / or printed for personal use on our website: www.greentec.eu. LUBRICATION OF FOX MULTI CARRIER FOX Multi Carrier has no components to lubricate, see upcoming section around instead the coming section cleaning / washing the machine –...

  • Page 68: Storing The Machine

    Always keep the machine and attachment tools in a clean condition! Dirt attracts moisture and can result in increased rust formation. Paint damage must be repaired! GreenTec's machines MUST be stored dry, due to the risk of water in the sockets, bearings and electrical parts.
  • Page 69 DISPOSAL OF MACHINE / MACHINE PARTS To ensure the most environmentally friendly disposal method, the machine must be disassembled, and the disassembled parts sorted into the following categories below: CATEGORY: DESCRIPTION: Rubber and plastic parts Hoses, rubber guards, support wheels, plastic components, etc. Technical components Motor, flow regulator, hydraulic hoses, etc.

  • Page 70: Troubleshooting Procedures

    TROUBLESHOOTING TROUBLESHOOTING PROCEDURES In case the GreenTec machine or vehicle does not work properly, always see the instruction manual for these. When locating the source of an error, first try to isolate the error condition: • Is the fault condition of the machine mechanic related? •...

  • Page 71: Hydraulic Diagram

    APPENDIX HYDRAULIC DIAGRAM 8.1.1 FLOWREGULATOR (FOX MULTI CARRIER)
  • Page 72 NOTES:_____________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________...

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9991902c-259991902c-40

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