Table of Contents
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Table of Contents
Related Manuals for Toro Z593-D
Summarization of Contents
SAFETY INFORMATION
General Information
Provides general safety context and contact information for related manuals.
Think Safety First
Lists critical safety precautions for operating and maintaining the equipment.
SPECIFICATIONS
Specifications Z593-D & Z595-D
Details configurations, power system, and other specifications for Z593-D and Z595-D models.
Configurations
Details the various configurations available for the Z593-D and Z595-D models.
Power System
Specifies components and details of the power system for Z593-D and Z595-D.
Mowing Deck
Details specifications related to the mowing deck for Z593-D and Z595-D.
Operator Zone
Details specifications pertaining to the operator zone for Z593-D and Z595-D.
Dimensions
Provides physical dimensions for Z593-D and Z595-D models.
Specifications Z580-D
Details configurations, power system, and other specifications for the Z580-D model.
Configurations
Details the various configurations available for the Z580-D model.
Power System
Specifies components and details of the power system for the Z580-D model.
Mowing Deck
Details specifications related to the mowing deck for the Z580-D model.
Operator Zone
Details specifications pertaining to the operator zone for the Z580-D model.
Dimensions
Provides physical dimensions for the Z580-D model.
Torque Specifications
Provides essential torque values for fasteners for proper assembly and repair.
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard torque values for inch-series fasteners that are dry, zinc-plated, or steel.
Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)
Standard torque values for metric fasteners that are dry, zinc, or steel.
Other Torque Specifications
Provides additional torque specifications not covered in standard tables.
Equivalents and Conversions
Offers useful conversion tables for measurements and units.
Decimal and Millimeter Equivalents
Provides a table of decimal and millimeter equivalents for fractional measurements.
U.S. to Metric Conversions
Lists conversion factors for various U.S. customary units to metric units.
CHASSIS
Castor Fork Assembly Replacement
Procedure for replacing the castor fork assembly and its bearings.
Front Wheel Removal & Bearing Replacement
Steps to remove and replace front wheel bearings.
Fuel Tank Replacement
Procedures for removing and installing fuel tanks and fittings.
Right Side Fuel Tank Removal
Procedure to remove the right side fuel tank.
Right Side Fuel Tank Installation
Procedure to install the right side fuel tank.
Left Side Fuel Tank Removal
Procedure to remove the left side fuel tank.
Left Side Fuel Tank Installation
Procedure to install the left side fuel tank.
Fuel Tank Fitting Replacement
Steps for replacing fuel tank fittings.
Hood Assembly Replacement
Procedures for removing and installing the hood assembly.
Hood Assembly Removal
Steps to remove the hood assembly.
Hood Assembly Installation
Steps to install the hood assembly.
Throttle Control Assembly Replacement
Procedures for removing and installing the throttle control assembly.
Throttle Control Assembly Removal
Procedure for removing the throttle control assembly.
Throttle Control Assembly Installation
Procedure for installing the throttle control assembly.
Brake Lever Replacement
Procedures for removing and installing the brake lever.
Brake Lever Removal
Steps to remove the brake lever.
Brake Lever Installation
Steps to install the brake lever.
Brake Band Replacement
Procedures for removing and installing the brake band.
Brake Band Removal
Procedure for removing the brake band.
Brake Band Installation
Procedure for installing the brake band.
Brake Cross Shaft Replacement
Procedures for removing and installing the brake cross shaft.
Brake Cross Shaft Removal
Steps to remove the brake cross shaft.
Brake Cross Shaft Installation
Steps to install the brake cross shaft.
Deck Lift Lever Replacement
Procedures for removing and installing the deck lift lever assembly.
Deck Lift Lever Removal
Procedure for removing the deck lift lever assembly.
Deck Lift Lever Installation
Procedure for installing the deck lift lever assembly.
Motion Control Assembly Replacement
Procedures for removing and installing motion control assemblies.
Motion Control Assembly Removal
Steps to remove the motion control assembly.
Right Hand Motion Control
Specific procedure for the right hand motion control assembly.
Left Hand Motion Control
Specific procedure for the left hand motion control assembly.
Motion Control Assembly Installation
Procedures for installing motion control assemblies.
Left Hand Motion Control
Procedure for installing the left hand motion control.
Right Hand Motion Control
Procedure for installing the right hand motion control.
Motion Control Damper Replacement
Procedures for removing and installing motion control dampers.
Motion Control Damper Removal
Steps to remove the motion control damper.
Motion Control Damper Installation
Steps to install the motion control damper.
Adjusting the Parking Brake
Procedure for adjusting the parking brake mechanism.
HYDRAULIC SYSTEM
Hydrostatic Tandem Pump Replacement
Procedures for removing and installing the hydrostatic tandem pump.
Hydrostatic Tandem Pump Removal
Steps to remove the hydrostatic tandem pump.
Hydrostatic Tandem Pump Installation
Steps to install the hydrostatic tandem pump.
Wheel Motor Replacement
Procedures for removing and installing wheel motors.
Wheel Motor Removal
Procedure for removing wheel motors.
Wheel Motor Installation
Procedure for installing wheel motors.
Purging the Hydraulic System
Procedure to remove air from the hydraulic system.
Adjusting the Control Handle Neutral Position
Procedure for adjusting control handle neutral alignment.
Setting the Hydrostatic Pump Neutral
Procedure to set the neutral position for hydrostatic pumps.
Setting the Right Hydraulic Pump Neutral Position
Procedure to set the neutral position for the right hydraulic pump.
Setting the Left Hydraulic Pump Neutral Position
Procedure to set the neutral position for the left hydraulic pump.
Adjusting the Tracking
Procedure to adjust the machine's tracking for straight movement.
Hydraulic Flow Testing
Procedures for testing hydraulic system flow rates and pressures.
Hydraulic Flow Testing Procedure
Steps for testing hydraulic system flow rates and pressures.
Traction Pump Drive Belt Replacement
Procedures for replacing the traction pump drive belt.
Traction Pump Drive Belt Removal
Procedure for removing the traction pump drive belt.
Traction Pump Drive Belt Installation
Procedure for installing the traction pump drive belt.
Hydraulic Oil Cooler Replacement
Procedures for replacing the hydraulic oil cooler.
Hydraulic Oil Cooler Removal
Steps to remove the hydraulic oil cooler.
Hydraulic Oil Cooler Installation
Steps to install the hydraulic oil cooler.
Hydraulic Reservoir Tank Replacement
Procedures for replacing the hydraulic reservoir tank.
Hydraulic Reservoir Tank Removal
Procedure for removing the hydraulic reservoir tank.
Hydraulic Reservoir Tank Installation
Procedure for installing the hydraulic reservoir tank.
Pushing the Machine by Hand
Instructions for manually moving the machine.
Switching from Pushing the Machine Back to Machine Operation
Steps to revert from manual push mode to operational mode.
ENGINE
Engine Replacement
Procedures for removing and installing the engine.
Engine Removal
Detailed procedure for removing the engine from the machine.
Engine Installation
Detailed procedure for installing the engine onto the machine.
Radiator Replacement
Procedures for removing and installing the radiator assembly.
Radiator Removal
Steps to remove the radiator assembly.
Radiator Installation
Steps to install the radiator assembly.
Cooling Fan Replacement
Procedures for removing and installing the cooling fan and shroud.
Cooling Fan Removal
Procedure to remove the cooling fan and shroud.
Cooling Fan Installation
Procedure to install the cooling fan and shroud.
Air Cleaner Replacement
Procedures for removing and installing the air cleaner assembly.
Air Cleaner Removal
Steps to remove the air cleaner assembly.
Air Cleaner Installation
Steps to install the air cleaner assembly.
Alternator Belt Replacement
Procedures for replacing the alternator belt.
Alternator Belt Removal
Procedure for removing the alternator belt.
Alternator Belt Installation
Procedure for installing the alternator belt.
Checking Alternator Belt Tension
How to check the tension of the alternator belt.
Tensioning the Alternator Belt
Procedure for adjusting alternator belt tension.
Fuel Filter Service
Information about fuel filter types and replacement.
Fuel Filter Replacement
Steps to replace the fuel filter(s).
Draining the Water Separator
Procedure for draining the fuel water separator.
Checking the Radiator Coolant
How to check the radiator coolant level.
ELECTRICAL
General
General notes on electrical system documentation.
Engine Starting
Explanation of the engine starting sequence and components.
Relays
Information on relays, including purpose, location, and testing.
Purpose
Describes the function of each relay in the system.
Location
Specifies the location of the relays on the machine.
Testing
Procedures for testing relay functionality.
PTO Switch
Information on the PTO switch, including purpose, location, operation, and testing.
Purpose
Describes the function of the PTO switch.
Location
Specifies the location of the PTO switch.
How It Works
Explains the electrical operation of the PTO switch.
Testing
Procedure for testing the PTO switch.
Ignition Switch
Information on the ignition switch, including purpose, location, operation, and testing.
Purpose
Describes the function of the ignition switch.
Location
Specifies the location of the ignition switch.
How It Works
Explains the electrical operation of the ignition switch.
Testing
Procedure for testing the ignition switch.
Neutral Safety Switch
Information on neutral safety switches, including purpose, location, operation, and testing.
Purpose
Describes the function of the neutral safety switch.
Location
Specifies the location of the neutral safety switches.
How It Works
Explains the electrical operation of the neutral safety switch.
Testing
Procedure for testing the neutral safety switch.
Parking Brake Switch
Information on the parking brake switch, including purpose, location, operation, and testing.
Purpose
Describes the function of the parking brake switch.
Location
Specifies the location of the parking brake switch.
How It Works
Explains the electrical operation of the parking brake switch.
Testing
Procedure for testing the parking brake switch.
Seat Switch
Information on the seat switch, including purpose, location, operation, and testing.
Purpose
Describes the function of the seat switch in safety circuits.
Location
Specifies the location of the seat switch.
How It Works
Explains the electrical operation of the seat switch.
Testing
Procedure for testing the seat switch.
Delay Module
Information on the delay module, including purpose, location, operation, and testing.
Purpose
Describes the function of the seat delay module.
Location
Specifies the location of the seat delay module.
How It Works
Explains the operation of the seat delay module.
Testing
Procedure for testing the delay module.
High Temperature Audible Alarm (Solid Tone)
Information on the high temperature audible alarm.
Purpose
Describes the function of the high temperature audible alarm.
Location
Specifies the location of the audible alarm.
Temperature Sender
Information on the temperature sender, including purpose, location, and testing.
Purpose
Describes the function of the temperature sender.
Location
Specifies the location of the temperature sender.
Testing
Procedure for testing the temperature sender.
Oil Pressure Switch
Information on the oil pressure switch, including purpose and location.
Purpose
Describes the function of the oil pressure switch.
Location
Specifies the location of the oil pressure switch.
High Temperature & Glow Plug Light Cluster
Information on the high temperature and glow plug light cluster.
Purpose
Describes the dual purpose of the light cluster.
Location
Specifies the location of the light cluster.
Glow Plug Switch
Information on the glow plug switch, including purpose, location, and testing.
Purpose
Describes the function of the glow plug switch.
Location
Specifies the location of the glow plug switch.
Testing
Procedure for testing the glow plug switch.
Hour Meter
Information on the hour meter, including purpose, location, and testing.
Purpose
Describes the function of the hour meter.
Location
Specifies the location of the hour meter.
Testing
Procedure for testing the hour meter.
Electric PTO Clutch
Information on the electric PTO clutch, including purpose, location, and testing.
Purpose
Describes the function of the electric PTO clutch.
Location
Specifies the location of the electric PTO clutch.
Clutch Coil Continuity Test
Test for checking the continuity of the PTO clutch coil.
Engine Stop Solenoid
Information on the engine stop solenoid, including purpose, location, operation, and testing.
Purpose
Describes the function of the engine stop solenoid.
Location
Specifies the location of the engine stop solenoid.
How It Works
Explains the operation of the engine stop solenoid.
Testing
Procedure for testing the engine stop solenoid.
Pull Coil Terminal Test
Test for the pull coil and timer module of the stop solenoid.
Hold Coil Terminal Test
Test for the holding coil of the stop solenoid.
MOWER DECKS
Mower Belt Replacement
Procedures for replacing mower deck belts.
Mower Belt Replacement
Procedure for replacing mower deck belts.
Mower Deck Removal
Steps to remove the mower deck assembly.
Mower Deck Installation
Steps to install the mower deck assembly.
Mower Spindle Replacement
Procedures for replacing mower deck spindles.
Mower Spindle Removal
Procedure for removing mower deck spindles.
Mower Deck Spindle Rebuild
Detailed steps for rebuilding a mower deck spindle.
Mower Spindle Installation
Procedure for installing mower deck spindles.
Mower Deck Idler Assembly Replacement
Procedures for replacing mower deck idler assemblies.
Mower Deck Idler Assembly Removal
Steps to remove the mower deck idler assembly.
Mower Deck Idler Assembly Installation
Steps to install the mower deck idler assembly.
Fixed Pulley Replacement
Procedures for replacing fixed pulleys.
Fixed Pulley Removal
Procedure for removing fixed pulleys.
Fixed Pulley Installation
Procedure for installing fixed pulleys.
Electric PTO Clutch Replacement
Procedures for replacing electric PTO clutches.
Electric PTO Clutch Removal Warner Clutch
Steps to remove Warner clutch.
Electric PTO Clutch Installation Warner Clutch
Steps to install Warner clutch.
Electric PTO Clutch Removal Ogura Clutch
Steps to remove Ogura clutch.
Electric PTO Clutch Installation Ogura Clutch
Steps to install Ogura clutch.
Gearbox Assembly Replacement
Procedures for replacing gearbox assemblies.
Gearbox Assembly Removal
Steps to remove the gearbox assembly.
Gearbox Assembly Installation
Steps to install the gearbox assembly.
Checking the Gearbox Oil Level
Procedure for checking the gearbox oil level.
Changing Gearbox Oil
Procedure for changing the gearbox oil.
Strut Replacement
Procedures for replacing mower deck struts.
Strut Removal
Steps to remove the mower deck struts.
Strut Installation
Steps to install the mower deck struts.
72” Mower Deck Belt Tension Adjustment Plate Replacement
Procedures for replacing the 72" mower deck belt tension adjustment plate.
72” Mower Deck Belt Tension Adjustment Plate Removal
Steps to remove the belt tension adjustment plate.
Gearbox Rebuild
Detailed procedures for rebuilding the gearbox assembly.
Pinion Shaft Teardown
Steps to disassemble the pinion shaft.
Cross Shaft Teardown
Steps to disassemble the cross shaft.
Open End Cap Teardown
Procedure for disassembling the open end cap.
Closed End Cap Teardown
Procedure for disassembling the closed end cap.
Closed End Cap Rebuild
Steps to rebuild the closed end cap.
Open End Cap Rebuild
Steps to rebuild the open end cap.
Cross Shaft Rebuild
Steps to rebuild the cross shaft.
Pinion Shaft Rebuild
Steps to rebuild the pinion shaft.
Leveling the Mower
Procedures for leveling the mower deck.
Setting up the Machine
Initial setup steps for leveling the mower deck.
Leveling the Mower Side to Side
Procedure for leveling the mower deck side-to-side.
Adjusting the Front to Rear Mower Pitch
Procedure for adjusting mower deck pitch.
Adjusting the Compression Spring
Procedure for adjusting the deck lift assist springs.
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