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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
Installation & Maintenance Manual
®
C
US
COOLED.
TO TOUCH GLASS.
DelRay
INDOOR DIRECT VENT GAS FIREPLACE
DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas
DRL3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas
DRL4813NI 21,000 BTU NG /19,000 BTU Propane /hr
DRL4813NI-2 21,000 BTU NG /19,000 BTU Propane /hr
DRL6013NI 28,000 BTU NG /25,000 BTU Propane /hr
DRL6013NI-2 28,000 BTU NG /25,000 BTU Propane /hr
Installation and service must be performed by a qualified installer,
service agency or the gas fitter. Check local codes and read all
instructions prior to installation.
NOTICE
Installer: Leave this manual with the appliance. Please refer to the
Montigo website for the most current version of the fireplace manual
Consumer: Retain this manual for future reference. Please refer to the
Montigo website for the most current version of the fireplace manual
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
XG0226 - 042220
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Related Manuals for DelRay MONTIGO DRL4813NI
Summary of Contents for DelRay MONTIGO DRL4813NI
- Page 1 Installation & Maintenance Manual DelRay INDOOR DIRECT VENT GAS FIREPLACE DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas DRL3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas DRL4813NI 21,000 BTU NG /19,000 BTU Propane /hr DRL4813NI-2 21,000 BTU NG /19,000 BTU Propane /hr...
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Page 2: Safety Alert Key
General Safety Alert Key DANGER WARNING Indicates a hazardous situation which, if Indicates a hazardous situation which, if not not avoided, WILL result in death or serious avoided, COULD result in death or serious injury or property damage. injury or property damage. CAUTION NOTICE Indicates a hazardous situation which, if not... -
Page 3: Table Of Contents
Section 9: Installing the Accessories ..........31 Recommended flooring considerations ...........9 Installing the Fireglass or Optional Glass Media ........31 Standard installation ..................10 DelRay 36" Optional Log Kit Installation ..........31 TV over fireplace installation ..............10 Propane Driftwood Layout .................31 Vented installation ..................11 Natural Gas Driftwood Layout ..............31... -
Page 4: Section A: Before You Begin
• Determine the desired install location of your fireplace. IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The DelRay fireplaces must be installed in accordance with these • See Section 1, Dimensions on Page 6, and refer to the Framing instructions. Carefully read all the instructions in this manual first. -
Page 5: Standard Installation Checklist
General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace: Installer: Model (circle one): DRL3613NI, DRL3613NI-2, DRL4813NI, DRL4813NI-2 Dealer Phone: DRL3613LI, DRL3613LI-2, DRL4813LI, DRL4813LI-2, DRL6013LI, Serial #:... -
Page 6: Rating Plate Sample
General Rating Plate Sample Figure 1.1 Rating Plate for DelRay DRL3613NI Figure 1.2 Rating Plate for DelRay DRL4813NI XG0226 - 042220... -
Page 7: Section 1: Dimensions
LEFT SIDE RIGHT SIDE 3/4” 11/16” 1/2” 5/8” 3/4” 1/8” FRONT 9/16” VIEW ELECTRICAL 57/16 1/4” Figure 2. DelRay Fireplace dimensions (Tolerance ± ⅛"). DRL*3613 DIMENSIONS DRL*4813 DIMENSIONS 413/8 383/8 361/2 451/4 535/16 505/16 481/2 571/4 DRL*6013 DIMENSIONS 657/16 621/2... -
Page 8: Section 2: Framing
Installation Section 2: Framing In Wall and Corner Dimensions 1). Frame in the enclosure for the unit with framing materials. The framed opening for the assembled fireplace shown below in table NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed 12.700 * When sheetrock is used behind the fireplace, framing depth may be... -
Page 9: Clearances
Installation Clearances Clearance to Sprinkler • Maintain 48" of clearance to openings from which heat is When installing a shelf over the top of the fireplaces, the following discharged such as chase venting and Cool Wall Advantage. guidelines must be adhered to: •... -
Page 10: Standard Installation
Installation Standard installation TV over fireplace installation NO RECESS WORKS FOR TV PLACEMENT ON CHASE NON-COMBUSTIBLE FACING COMBUSTIBLE FACING Enclosure top Enclosure top No materials other than venting components are permitted in this area Combustible header Combustible header 45" MIN. Cement board CHASE Venting IMPORTANT ports... -
Page 11: Vented Installation
Installation Vented installation NO RECESS COMBUSTIBLE FACING Enclosure top VENTED CHASE See chart for IMPORTANT opening size Leaving the venting ports DRL36 DRL48 open requires Min. chase Min. chase a minimum opening opening chase height 70sq inch 100sq inch of 6' DRL60 Min. -
Page 12: Section 3: Venting
Installation Section 3: Venting Montigo offers a variety of direct venting and termination options. The direct vent termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. -
Page 13: Section 3-3-1: Venting Layout
VERTICAL TABLE Wall and Roof mounted venting Vertical Horizontal DIMENSIONS ARE IN INCHES NAME DATE Descr DIMENSIONS ARE IN INCHES NAME DATE Description Minimum Maximum DelRay - Venting Assembly. TOLERANCES: REVISIONS TOLERANCES: 26/09/2018 FRACTIONAL 1/32" Drawn by FRACTIONAL 1/32" 26/09/2018 Drawn by V1+V2+V3 H1+H2 TWO PLACE DECIMAL .015"... -
Page 14: Co-Linear Venting Into Existing Masonry Chimney
NOTICE bending • A maximum of two certified couplers may be used per length of 3" liner • DelRay co-linear installation requires reducing from Montigo 4/7 The unit must be fully enclosed while maintaining clearances to to Duravent 4x6⅝ combustibles detailed elsewhere in this manual... -
Page 15: Framing With Cool Wall Advantage
Installation Framing with Cool Wall Advantage • Refer to the chart below to detemine the length of 5’’ diameter Cool Wall Advantage Side Discharge Kit horizontal flex pipe required for completion of installation (12' or 24'). HDKSD Flex pipe is available from Montigo as part # HDKPDFK and [Includes 2 louvers , 2 plenums, requires flex kit] HDKPDFK-1. - Page 16 Installation HDKSD PLENUM DIMENSIONS 15.884 4.036 .436 .436 5.002 8.132 8.014 7.943 8.132 5.002 .436 .436 17.953 GRSDH HORIZONTAL AND VERTICAL LOUVER DIMENSIONS DIMENSIONS ARE IN INCHES NAME DATE Description Outside Shell TOLERANCES: FRACTIONAL 1/32" 8/8/2018 Drawn by TWO PLACE DECIMAL .015"...
- Page 17 Installation TV Kit Framing TV Kit Framing Sidewall Kit Secure Heat Distribution kit to Framing at Desired Secure Heat Distribution kit to Framing at Desired Unscrew Cap and replace with supplied Height and use supplied crimp collars to secure ducting Secure Heat Distribution kit to Framing at Desired Unscrew Cap and replace with supplied Height and use supplied crimp collars to secure ducting...
- Page 18 Installation TV Kit Secure Heat Distribution kit to Framing at Desired Unscrew Cap and replace with supplied Height and use supplied crimp collars to secure ducting Crimp Collars using the same hardware. with tek screws. If using Montigo Flex Pipe Kit please ensure that the pipe is fully extended before cutting to desired length.
- Page 19 CRIMP COLLAR Installation VENTING PORT COUNT VENTING PORT COUNT Fireplaces Fireplaces 2 venting ports 4 venting ports 2 venting ports 4 venting ports 48" 63" and 72" TV kits have stabilizing feet that must be attached to the 48" 63" and 72" TV kits have stabilizing WOOD...
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Page 20: Section 3-2: Installing A Roof Mounted Direct Vent Termination For 4''/7'' (Mvtk-1)
Installation Section 3-2: Installing a Roof Mounted Direct Vent Termination for 4''/7'' (MVTK-1) This section applies to installations where the direct vent termination will be roof mounted. MVTK1 Termination 2' min Storm collar Roof flashing Section 3-2-1: Venting Layout Support ring Selection of components and details of venting lay out should adhere 34' max Support plate to the following guidelines:... -
Page 21: Section 3-3: Installing A Wall Mounted Termination 4''/7
Installation Section 3-3: Installing a Wall Mounted Termination 4''/7'' Installation of termination from inside structure This section applies to installations where the direct vent termination will be wall mounted. NOTE: If subject to a highly corrosive environment A Termination with a MOSR Frame is installed from the inside of the i.e. -
Page 22: Section 3-3-2: Venting Components
Installation Section 3-3-2: Venting Components Connection and installation of the vent components should adhere to the following The following components and associated Montigo part numbers are for guidelines: installation of a roof or wall mounted termination. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace. -
Page 23: Section 3-3-2.2: 4" X 7" Venting Components
Installation The following venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information. Section 3-3-2.2: 4” x 7” Venting Components Component Montigo P/N Duravent P/N MetalFab P/N Flexmaster NOTES Duravent adaptor is designed for For painted black finish collared vent components, Duravent add B to the end of part raw flex is true 4/7 number (i.e. 4D6B) Termination... -
Page 24: Flexmaster As Alternate Venting
Installation Flexmaster as alternate venting Flexmaster flex venting is approved on all Montigo residential fireplaces. Flexmaster Flex pipe may be used in any length as long as the respective vent graph provided in the manual is adhered to. This approval on Flexmaster Flex includes all and any prepackaged vent kits by Montigo containing Flexmaster venting. -
Page 25: Section 3-3-3: Heat Shields 4''/7
Installation Section 3-3-3: Heat Shields 4''/7'' Installing a Wall Mounted RHS7 heat shield Installing a Wall Mounted RHS100 Heat shield The RHS7 Heat shield CANNOT be used WITHIN 36" horizontal or 60" The RHS100 Heat shield MUST be used where the RHS7 Termination vertically of the fireplace. For applications within these dimensions the CANNOT be used. -
Page 26: Section 4: Wiring
Installation Section 4: Wiring DRL**13 (N/L) I Wiring Diagram SPARK GREEN WHITE BLACK Main Power SENSOR To PPO 120VAC 60Hz 6 amps TO ON/OFF BLUE WALL SWITCH BLUE WHITE OPTIONAL CPI/IPI SWITCH YELLOW/GREEN ORANGE GREEN single s t age gas va l ve MODEL Figure 15. -
Page 27: Drl**13 (N/L) I-2 Wiring Diagram
Installation DRL**13 (N/L) I-2 Wiring Diagram BATTERY PACK 1.5V AA TYPE 1.5V AA type 1.5V AA TYPE 1.5V AA type SPARK GREEN 1.5V AA TYPE 1.5V AA type MAIN Power WHITE 120vac 60 hz 1.5V AA TYPE 1.5V AA type BLACK 6 amps SENSOR BLACK MAIN ON/OFF SWITCH... -
Page 28: Section 5: Installing The Gas Line
Installation Section 5: Installing the gas line Fuel Type DANGER • Verify that your fireplace is compatible with your available gas type. (Natural Gas or Propane shown by "N" or "L" in your model number • If gas type is not compatible, contact your local Montigo dealer. After gas line is connected, each appliance connection, valve and valve train MUST be checked while under normal operating pressure with either a Liquid Solution, or Leak Detection Device, to locate any... -
Page 29: Section 6: Finishing
Installation Section 6: Finishing Finishing Around the Fireplace Finishing when using cool wall kit or vented chase Fireplace Facing When sizing the finish material for your fireplace, it is important to Fireplace Facing remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN When sizing the finish material for your fireplace, it is important to ANY WAY - to do so restricts the air supply for the control compartments remember the following: THE OPENING MUST NOT BE OBSTRUCTED IN and heat exchanger it also prevents access for servicing controls. -
Page 30: Chase Venting (Optional)
Installation Chase venting (optional) An opening in the finished enclosure can keep temperatures within a safe level for a TV installation. This can be achieved in a variety of ways such as the few shown below. DRL36 DRL48 Min. chase Min. chase opening opening 70sq inch... -
Page 31: Sidewall Clearances
Installation Sidewall clearances Side wall clearances are 4". Combustible surrounds may be installed with 4" clearance to the side of the fireplace as shown. TOP OF UNIT Edge of door frame Sidewall 4" Min. Figure 19.c Sidewall clearances NOTICE 4" clearance in sidewall drawing does not apply to recession, unit cannot be recessed into a wall. -
Page 32: Section 8: Removing & Installing The Screen / Door
Installation Section 8: Removing & Installing the Screen / Door Removing the Screen Removing the door Follow the steps below to remove, or install the fireplace screen and The door is removed in a few simple steps. Follow these steps below door. Before beginning any screen or glass removal, make sure that the to unlatch the door buckles and remove the door. -
Page 33: Propane Conversion
Installation Propane Conversion Tools required To convert the DelRay from 1. Shut off gas supply. Natural Gas to Propane, install the GCA010 / GCA019 1). Torx T20 Screw Driver Bit conversion kit. The unit must 2. Remove the 2 screws securing the pilot cover to the media 2). - Page 34 Installation 6. Use screwdriver to carefully detach spring clip from the pilot 10. The pilot size can be adjusted using a flathead screwdriver to hood. (Spring clip will be reused) adjust “pilADJ” screw shown Figure 13.g Adjust pilot size Figure 13.d Removing the spring clip 7.
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Page 35: Section 9: Installing The Accessories
Note: Only cover the burner with one layer of firestones or fireglass. Figure 24.b Completed firestone installation DelRay 36" Optional Log Kit Installation The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been... -
Page 36: Delray 48" Optional Log Kit Installation
Installation C C D D DelRay 48" Optional Log Kit Installation The Fireplace has the option of installing a drift wood log set. Once LGS77 LGS77 the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. - Page 37 Installation C C D D DelRay 60" Optional Log Kit Installation The Fireplace has the option of installing a drift wood log set. Once LGS77 LGS77 the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall.
- Page 38 Operation DANGER HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals.
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Page 39: Section 10: Cleaning And Maintenance
Operation Section 10: Cleaning and Maintenance General Pilot Burner Adjustment. • Have the fireplace and installation inspected yearly. The inspection 1. Locate Pilot Adjustment Screw. (See figure 28) must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. •... -
Page 40: Pod - Pilot On Demand
Installation POD - Pilot on Demand What is POD mode? Installing the POD Jumper Cable This appliance is equipped with an “On Demand” intermittent pilot 1). Access the control box. ignition system (IPI) which also includes a continuous pilot ignition (CPI) mode with an integrated seven day timer. In IPI mode, the pilot will light before the main burner, when the appliance is turned on using a wall switch, remote or from a thermostat. -
Page 41: Troubleshooting
Appendix Troubleshooting The following is a troubleshooting chart of possible problems: PROBLEM SOLUTION Pilot Igniter won't 1. Check the MAIN ON-OFF switch (typically located below the spark valve cover) and turn ON 2. Ensure main power is ON or new batteries are installed in the remote control and backup battery pack (if available). -
Page 42: Indoor Fireplace In Protected Outdoor Applications
Appendix Indoor fireplace in protected outdoor applications This fireplace may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. -
Page 43: Appendix A: Venting Terminations
Appendix Appendix A: Venting Terminations Covered Covered Alcove Detail Alcove Detail Vinyl Siding 2’ 2’ 2’ 2’ 17.5’’ 29.5’’ 11.5’’ 17’’ Must use Vinyl Siding Termination Shield Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows... -
Page 44: Appendix B: Warranty
This warranty is transferable. The appliance must Canadian Heating Products Inc. and/or Montigo DelRay Corp remain in its original place of installation to be valid. (collectively referred to herein as "The Companies"), warrants the... -
Page 45: Appendix B: Warranty Continued
Appendix Appendix B: Warranty Continued EXCLUSIONS TO WARRANTY USA Offices 6955 Salashan Parkway Corrosion or rust of any kind due to a lack of maintenance, inadequate combustion air or improper venting and corrosive Ferndale WA, 98248 chemicals/environments, expansion and contraction of metals or techsupport@montigo.com minor movements of components causing noise are not covered by this warranty. -
Page 46: Appendix C: Amendment
Appendix Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes... -
Page 47: Drl3613*I Basic Exploded Parts
BASIC PARTS LIST PAGE 1 GCA010 LPG CONVERSION KIT ITEM # PART # DESCRIPTION DRFK1 BASIC FAN KIT ECA136PV DELRAY PV WIRE HARNESS CBSDRL36 CEMENT BOARD ASSY RKIT01 FASTENER REPAIR KIT RSCDRL3613 SCREEN ASSY RDTDRL3613 DOOR ASSEMBLY RVBDRL3613 VALVE COVER... -
Page 48: Drl3613*I-2 Full Load Exploded Parts
ADJUSTABLE TRIM DRLT36-2 1 1/2 - 2" ADJUSTABLE TRIM WALL MOUNT PROFLAME2 REC1493 REMOTE GCA010 LPG CONVERSION KIT ECA136PV DELRAY PV WIRE HARNESS RKIT01 FASTENER REPAIR KIT RBGDRL36 BLACK GLASS KIT RGL5115 REAR BLACK GLASS RGL5116 SIDE BLACK GLASS RGC3063... -
Page 49: Drl4813*I Basic Exploded Parts
TWO PLACE DECIMAL .015" BOARD HARNESS CHECKED BY RX60 THREE PLACE DECIMAL .005" MNR48 ECA136PV DELRAY PV WIRE HARNESS RRTDRL48 PERFORATED ROCK TRAY MATERIAL ALL BENDS ARE ASSUMED OPTIONS SIZE DWG. NO. DRFK1 TO BE 90 UNLESS NOTED MNR48-Full Assembly BASIC exp.view... -
Page 50: Drl4813*I-2 Full Load Exploded Parts
REPLACMENT BULB ONLY VALVE COVER RVBDRL4813 RECA015 RBDRL4813 ON OFF SWITCH BURNER ASSEMBLY NAME DATE DIMENSIONS ARE IN INCHES ECA136PV DELRAY PV WIRE HARNE RGC3089 VALVE RPCDRL PILOT COVER RGC3095 BURNER PROFLAME2 FULL CONTROL BOARD RBDRL4813 TOLERANCES: 12/1/2020 DRAWN BY... - Page 51 TWO PLACE DECIMAL .015" BOARD HARNESS CHECKED BY RX60 THREE PLACE DECIMAL .005" MNR48 ECA136PV DELRAY PV WIRE HARNESS RRTDRL48 PERFORATED ROCK TRAY MATERIAL ALL BENDS ARE ASSUMED OPTIONS SIZE DWG. NO. DRFK1 TO BE 90 UNLESS NOTED MNR48-Full Assembly BASIC exp.view...
- Page 52 REPLACMENT BULB ONLY VALVE COVER RVBDRL6013 RECA015 RBDRL4813 ON OFF SWITCH BURNER ASSEMBLY NAME DATE DIMENSIONS ARE IN INCHES ECA136PV DELRAY PV WIRE HARNE RGC3089 VALVE RPCDRL PILOT COVER RGC3095 BURNER PROFLAME2 FULL CONTROL BOARD RBDRL6013 TOLERANCES: 12/1/2020 DRAWN BY...
- Page 53 Notes XG0226 - 042220...
- Page 54 Installation & Maintenance Manual DelRay DelRay Single Sided Gas Fireplace Single Sided Gas Fireplace XG0226 - 042220...
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