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Manuals
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Kohler Manuals
Portable Generator
30RES
Manual
Kohler 30RES Manual
Residential generator sets
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Product Identification Information
Table of Contents
Safety Precautions and Instructions
Introduction
Service Assistance
Section 1 Service Views
Section 2 Operation
Operating Area
Prestart Checklist
Exercising Generator Set
Advanced Digital Control Operation
Controls and Indicators
Local Operation
Automatic Operation
Fault Warnings and Shutdowns
Resetting Controller after a Fault Shutdown
Controller Power down
Section 3 Scheduled Maintenance
General Maintenance
Service Schedule
Maintenance and Service Parts
Lubrication System
Oil Specifications
Oil Check
Optional Oil Makeup/Low Level Shutdown Kit
Oil Additions
Oil and Filter Change
Gaseous Fuel System
Air Cleaner
Exhaust System
Cooling System
Checking and Filling Coolant
Draining Cooling System
Filling Cooling System
Flushing and Cleaning
Pressure Cap
Battery
Ignition System
Belt Check
Storage Procedure
Section 4 Troubleshooting
Introduction
Fault Codes
Circuit Protection
Line Circuit Breaker
Fuses
Generator Set Troubleshooting
Controller Troubleshooting
Appendix A Abbreviations
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Product Identification Information
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Table of Contents
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Maintenance and Service Parts
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Operation
Residential Generator Sets
Models:
15RES
30RES
Controller:
Advanced Digital Control (ADC 2100)
TP-6344 4/09c
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Table of Contents
Troubleshooting
Section 4 Troubleshooting
29
Generator Set Troubleshooting
30
Controller Troubleshooting
31
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Summarization of Contents
Product Identification Information
Generator Set Identification Numbers
Record product identification numbers from the generator set nameplate.
Controller Identification
Record the controller description from the generator set operation manual.
Engine Identification
Record the product identification information from the engine nameplate.
Safety Precautions and Instructions
Accidental Starting and Battery Safety
Safety procedures for preventing accidental starts and handling batteries.
Fire, Exhaust, and Fuel System Hazards
Safety related to fire risks, exhaust, carbon monoxide, and fuel systems.
Voltage, Noise, and Moving Parts Hazards
Precautions for electrical, noise, and mechanical hazards.
Heavy Equipment and Hot Parts Safety
Safety precautions for lifting, and handling hot components.
Introduction
List of Related Literature
Identifies related literature available for the generator sets.
Section 2 Operation
Operating Area and Prestart Checks
Guidelines for the operating area and prestart inspection checklist.
Generator Set Exercising and Control Operation
Procedures for exercising the generator set and operating the digital controller.
Operation Modes and Fault Handling
Details on local, automatic operation, and fault warnings/shutdowns.
Controller Reset and Power Down
Procedures for controller power down and resetting after a fault shutdown.
Section 3 Scheduled Maintenance
General Maintenance and Service Schedule
Overview of general maintenance tasks and the service schedule intervals.
System Maintenance (Fuel, Lube, Exhaust, Cooling)
Maintenance procedures for key systems like fuel, lubrication, exhaust, and cooling.
Battery, Ignition, and Belt Maintenance
Maintenance for battery, ignition system, belt checks, and storage procedures.
Section 4 Troubleshooting
Fault Codes and Circuit Protection
Information on fault codes and methods of circuit protection.
Generator Set and Controller Troubleshooting
Diagnostic charts and corrective actions for generator set and controller issues.
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