WALTCO GT-44 Installation Manual

3300, 4400, 5500 lb. capacity flipaway liftgates

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Installation Manual
3300, 4400, 5500 lb. Capacity Flipaway Liftgates
Last Change:
Date
01-2022
Waltco Lift Corp.
Corporate Office United States
1777 Miller Pkwy
Streetsboro, OH 44241
P: 330.633.9191
F: 330.633.1418
EO:10848 Rev 03
01-2022
www.waltco.com
parts@waltco.com
GT-33, 44, 55
Pages
ALL
Updated mounting requirements and line drawings
800.411.5685
Phone:
800.411.5684
Fax:
Description
80127801

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Table of Contents
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Summarization of Contents

Chapter 1 Safety Information
General Safety Guidelines
Provides critical warnings and instructions for safe liftgate operation and maintenance.
Specific Liftgate Safety Precautions
Details safety considerations for liftgate functions like tilt, cam closer, RGL series, and signal word meanings.
Chapter 2 Liftgate Terminology
Liftgate Component Identification
Lists and illustrates various parts of the liftgate system for clear understanding.
Specification Tag Details
Explains the information presented on the liftgate's specification tag, including model and serial numbers.
Chapter 3 Basic Mounting Requirements
Trailer Width and Mounting Dimensions
Defines acceptable trailer width and key dimensions required for liftgate mounting.
Installation Dimensions and Weight
Provides a table of detailed mounting dimensions and installation weight considerations for various models.
Chapter 4 Liftgate Installation
Battery and Body Preparation
Covers battery connection procedures and necessary modifications to the vehicle body for installation.
Mounting, Alignment, and Welding
Details procedures for checking bolting, lifting, aligning the liftgate, and initial tack welding.
Platform Tuning and Trailer Supports
Describes methods for fine-tuning platform position and installing crucial trailer mounting angle supports.
Final Installation Checks and Schematics
Guides through final checks, mudflap, oil level, wiring, and includes system schematics.
Chapter 5 Placement of Decals
Decal Chart and Application
Provides a chart for decal placement and instructions for maximizing adhesion to surfaces.
Chapter 6 Lubrication
Lubrication Instructions and Schedule
Outlines points for lubrication and provides a suggested schedule based on usage cycles.
Chapter 7 Final Inspection Sheet
Pre-Installation Inspection Checklist
A comprehensive checklist of items to verify before completing the liftgate installation.
How To Order Parts
Ordering Parts Information
Details required information such as serial number, model, capacity, and part numbers for ordering.
Contact Information and Policies
Provides Waltco contact details, shipping factory information, and warranty policy notes.
Hand Held Remote Installation
Remote Control Installation
Step-by-step instructions for drilling socket holes, installing the socket, and connecting wires.
Auxiliary Battery Kit w/Dual Cables
Battery Kit Installation Steps
Comprehensive guide covering battery location, routing, terminal lug, circuit breaker, and socket installation.

Table of Contents