LS tractor MT240E 2020 Operator's Manual
  1. Manuals
  2. Brands
  3. LS tractor Manuals
  4. Tractor
  5. MT240E 2020
  6. Operator's manual

LS tractor MT240E 2020 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

LS TRACTOR
OPERATOR'S MANUAL
MT230E MT235E MT240E

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MT240E 2020 and is the answer not in the manual?

Questions and answers

Related Manuals for LS tractor MT240E 2020

Summary of Contents for LS tractor MT240E 2020

  • Page 1 LS TRACTOR OPERATOR'S MANUAL MT230E MT235E MT240E...
  • Page 3 CALIFORNIA PROPOSITION 65 WARNING WARNING : Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.  Always start and operate the engine in a well-ventilated area. ...
  • Page 4 FEDERAL and CALIFORNIA EMISSION CONTROL SYSTEM WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EPA), and LS Mtron Ltd. (LS Mtron) are pleased to explain the emission control system warranty on your 2020 model year engine.
  • Page 5 Any warranted part which is scheduled only for regular inspection in the written instructions shall be warranted for the warranty period defined above, provided that there has been no abuse, neglect or improper maintenance or usage of your engine. A statement in the written instructions to the effect of "repair or replace as necessary"...
  • Page 6 Limited Emission Control Systems Warranty, you should contact LS Mtron at the address below for assistance. If you need additional assistance or information concerning the Limited Emission Control System Warranty, contact: 1. LS Mtron Ltd. 2. LS Tractor USA LLC 886, Gwahak-Ro, Bongdong-Eup Ricky Mark Wanju-gun, Jeollabuk-Do, Korea...
  • Page 7 What is not covered by the Limited Emission Control System Warranty This warranty does not cover: 1. Malfunctions in any part caused by any of the following: misuse, abuse, improper adjustments, modifications, alteration, tampering, disconnection, improper or inadequate maintenance, or use of fuels not recommended for the engine as described in the Maintenance Manual.
  • Page 8 What is covered by the Limited Emission Control System Warranty The following is a list of systems and parts that are considered a part of the Emission Control System and are covered by the Limited Emission Control System Warranty for engines which were built to conform to CARB and EPA regulations: IMPORTANT! This may not include expendable maintenance items such as nozzle assemblies and rubber flanges.

  • Page 9: Table Of Contents

    CONTENTS 1. General Notices for Safety 1-1. Note to the owner – General information ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 1-1 (1) Before using the tractor ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 1-3 (2) Manual scope and required training level ꞏ...
  • Page 10 CONTENTS (2) Fender ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 2-6 (3) PTO safety cover and protection cap ꞏ...
  • Page 11 CONTENTS 4. Operation and Work 4-1. How to handle new tractor (1) Check points ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 4-1 (2) Notices in handling new tractor (Engine brake-in procedure) ꞏ...
  • Page 12 CONTENTS 5. Lubrication and Maintenance 5-1. General information ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 5-1 (1) Tightening Torque for normal assembly ꞏ...
  • Page 13 CONTENTS 5-9. Every 300 hour check (1) Replacing Engine oil and Filter ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ ꞏ 5-34 (2) Replacing Hydraulic oil filter ꞏ...

  • Page 15: General Notices For Safety

    1. General Notices for Safety 1-1. Note to the owner – General information Operator’s manual Please have all operators read this manual carefully and keep this manual available for ready reference. Read this manual to make sure that you have a complete understanding of how to operate this tractor safely, correctly, and for the most effective performance of the tractor.
  • Page 16 Your authorized local dealer and service Your authorized local dealer has performed a pre-delivery setup, inspection, and testing to make sure that your tractor operates at its best performance level. Your authorized local dealer will instruct you in the general operation of your new equipment. Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.

  • Page 17: Before Using The Tractor

    (1) Before using the tractor ※ Must read and understand this operator’s manual carefully and always refer to information and prescriptions outlined in this manual to prevent all potential health and safety risks. ◆ General information for intended use  Your tractor is designed and manufactured to pull, to carry, to supply the power a variety of mounted or towed equipment for agriculture.
  • Page 18 Never remove or modify or change the driver’s protection device or safety device arbitrary. Any unauthorized modifications made to this tractor can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this tractor. Do not make any unauthorized modifications.

  • Page 19: Manual Scope And Required Training Level

    (2) Manual scope and required training level Introduction to this manual Routine service and maintenance This manual gives information about the use of Routine service and maintenance consists of your tractor as intended and under the the daily activities necessary to maintain the conditions foreseen by manufacturer during proper tractor function.
  • Page 20 Conversion activities rebuild your tractor in a configuration that is appropriate for a specific job site, crop, and/or soil conditions (e.g., installation of dual wheels). Conversion activities must be done: • By trained service personnel familiar with the tractor characteristics. •...

  • Page 21: Metric And Imperial Units Abbreviations

    (3) Metric and Imperial units abbreviations Metric unit Imperial unit Name Symbol Name Symbol Square meter Square foot Area Square centimeter Square inch Square millimeter Square inch ampere ampere Electricity volt volt kilonewton pound Force newton pound megahertz megahertz Frequency Kilohertz Kilohertz hertz...
  • Page 22 Metric unit Imperial unit Name Symbol Name Symbol hour hour Time minute minute second second Newton meter Pound foot lb.ft Torque Kilogram meter Kg.m Pound foot lb.ft kilometer per hour km/h mile per hour Velocity meter per second foot per second ft/s Cubic meter Cubic yard...

  • Page 23: Product Identification Number (Pin)

    (4) Product Identification Number (PIN) The tractor and major components are identified with Product Identification Number (PIN) plates. You should supply the PIN plate data to your authorized local dealer when requesting parts or service, and also to identify the tractor in case of theft. ①...
  • Page 24 ③ Roll Over Protective Structure (ROPS) Product Identification Number (PIN)  The Roll Over Protective Structure (ROPS) PIN plate③ is located on the rear ROPS connector plate.  The ROPS PIN plate may vary depending on the market or ROPS type. ④...

  • Page 25: Operator's Manual Storage

    (5) Operator's manual storage  The operator’s manual must be stored in a secure place prior to operation and it must be kept available for use by all operators. 1 - 11...

  • Page 26: Tractor Orientation

    (6) Tractor orientation NOTE: On this equipment, left-hand and right- Left-hand view hand are determined by standing behind the unit, looking in the direction of travel. Front view Rear view Front When reading this Operator's Manual, refer to the right figure for the discrimination of the directions.

  • Page 27: Safety Precautions (Read This For Safety Before Using)

    1-2. Safety Precautions - read this for safety before using. (1) Notices before using the tractor  For Safety operation : Before using this tractor, read carefully and understand this operator's Read Operator’s manual and operator’s manual of the mounted Manual carefully.
  • Page 28  Protect Children : Pay special attention to children (or a child) while using the tractor or during storage. - Make sure children keep a safe distance from the tractor and all implements before using the tractor. Be alert to the presence of children. - Do not let children or an untrained person operate the tractor.
  • Page 29  Protective Structures : For the operator’s safety, various protective structures, i.e. Bonnet (Hood), Fan cover, PTO safety cover, PTO shaft protection cap, Roll-bar or another Roll-over Protective Structure, etc. are attached on the tractor. If these structures are modified or removed by user arbitrarily, it may cause serious accident.
  • Page 30  Level of protection of the OPS (Operators Protection Structure) : This tractor does NOT provide protection against - falling objects, such as branches, logs or tree limbs, low hanging wires in the forest, orchard or construction area. - toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor.

  • Page 31: Notices When Starting Engine

    (2) Notices when starting Engine  Check each part with reference of “5. Lubrication and Maintenance” in this manual. If necessary, repair or replace it immediately. Especially, check if safety protection structures or covers are attached originally and the bolts and nuts are tightened well.

  • Page 32: Notices While Operating/Using The Tractor

    (3) Notices while operating/using the tractor  Ventilation Warning ▶It is very dangerous to work in a closed area. The poisonous exhaust gas may cause serious damage to the human body. If you should work in this area, make sure to ventilate well and put on the protective mask.
  • Page 33  Obey the traffic rules while driving on public roads. Do not exceed the local legal speed limit. Use a beacon or slow moving vehicle (SMV) to indicate that the vehicle is slow moving.  If you can not drive the tractor due to a failure, move the tractor to a safe place and install troubled vehicle (safety tripod).

  • Page 34: Notices When Connecting Implement

    (4) Notices when connecting Implement  Attach or detach the implement on wide and level ground.  Do not use the tractor in combination with equipment arbitrary, without having consulted the specific operator’s manual provided with the equipment.  You have to stay clear from the three-point linkage when controlling it.

  • Page 35: Notices When Towing The Tractor

    (5) Notices when towing the tractor  If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.

  • Page 36: Notices When Servicing The Tractor After Work

    (7) Notices when servicing the tractor after work  Check and maintenance must be performed after stopping the engine and cooling down the engine sufficiently.  DO NOT pour water into the radiator or engine when engine is hot. The engine or radiator may crack.

  • Page 37: Notices When Handling Diesel Fuel

     Before servicing the tractor, attach a “DO NOT OPERATE” warning tag to the tractor in an area that will be visible. DO NOT DO NOT OPERATE OPERATE  Electric sensors, switches, harness, involving engine control unit(if fitted) is very sensitive and Reason : delicate.

  • Page 38: Notices When Leaving The Tractor

    (9) Notices when leaving the tractor  Stop the tractor on level ground.  Place the transmission gear in neutral and put PTO switch to “OFF” position.  Lower the mounted implements on the ground.  Apply the parking brake. ...

  • Page 39: Tractor Stability

    (11) Tractor stability ▶ Driving hazard! To prevent tractor instability, ALWAYS consider and follow the tractor Warning stability requirements in this manual. Failure to comply could result in death or serious injury. The following procedure describes the requirements for tractor stability and how to calculate the required front-mounted and rear-mounted ballast.
  • Page 40 Necessary data to evaluate stability To get this value refer to: Mass of the unladen tractor = Tractor with standard See chapter 6 in this equipment, minimum fuel, no weights or liquid ballast, manual. no operator, and single wheel equipment Front axle load of unladen tractor See chapter 6 Rear axle load of unladen tractor...
  • Page 41 Constant parameters Minimum ratio: actual Legal axle load of laden requirement front axle/ mass of the unladen tractor 0.45 Minimum ratio: actual Legal axle load of laden requirement rear axle/ mass of the unladen tractor Required front ballast To calculate Ballast required at the front when carrying a load RW at the rear CALCULATION OF FWr...

  • Page 42: Ecology And The Environment

    (12) Ecology and the environment Soil, air and water is essential elements for human life. To contribute to environment preservation of the Earth, we are trying to minimize the environment pollution necessitated by general business activity such as product design, manufacturing, distribution, etc. Several substances and products derived from chemical and petrochemical products are major portion of environment pollution and must be disposed of according to environment laws or related regulations, and common sense.
  • Page 43 Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. We strongly recommends that you return all used batteries to a authorized local dealer, who will dispose of the used batteries or recycle the used batteries...

  • Page 44: Symbols

    (13) Symbols The followings show the symbols and its meaning used for the tractor. Refer to operator’s Gear Neutral Low speed manual. Caution! Forward/Reverse High speed Engine speed Battery charging Forward control (throttle) Engine speed Fuel level Reverse control (throttle) Turn signal Fuel filter 4WD engage...

  • Page 45: Safety Decals

    (14) Safety Decals ① Handling and Maintenance of Safety Decals  For intended use and personal safety of the operator, the safety decals (labels) are attached to the parts related with safety operation.  Before operating or maintenance of the tractor, check the position and read the instructions carefully. ...
  • Page 46 1. Location: On top of left-hand rear mud guard. - Only clean diesel fuel not contaminated. - Ultra low sulfur diesel (S<10mg/kg). - Do not smoke while refueling and keep any type of flame away. - Maximum of 7% biodiesel(B7) - Part No.
  • Page 47 5. Location: On top of the left-hand fender. - HIGH PRESSURE FLUID HAZARD - To prevent serious injury or death; • Relieve pressure on system before repairing, adjusting or disconnecting. • Wear proper hand and eye protection when searching for leaks, use wood or cardboard instead of hands.
  • Page 48 9. Location: On the left-hand side of the hood rear cover. ① CAUTION - PTO selector & lever must be in “OFF” position to start engine. - Do not operate on hard surfaces with 4WD engaged. ② WARNING - TO PREVENT SERIOUS INJURY OR DEATH; •...
  • Page 49 10. Location: On the left-hand side of the ROPS frame. - TO PREVENT SERIOUS INJURY OR DEATH; • Never operate a tractor without a certified ROPS. • Always fasten seat belt when operating tractor with ROPS in upright position. • Do not operate the tractor on steep slopes or drop-off.
  • Page 50 12. Location: On the right-hand side of the hood cover. - TO PREVENT SERIOUS INJURY OR DEATH; • During the DPF regeneration process, the exhaust stack and surrounding hood area becomes extremely hot. • Park the tractor away from highly flammable materials and person.
  • Page 51 16. Location: On top of the right-hand fender for roll-bar models. - CAUTION; Periodically, the DPF will require the regeneration. This is an automatic function unless inhibited by operator. 1) Automatic : The DPF regeneration lamp will illuminate indicating the regeneration is needed. If the operator does not inhibit the regeneration, the DPF temperature will also come on and the engine control unit will automatically begin the...
  • Page 52 17. Location : On the left-hand side of the engine oil pan. - WARNING; Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.  Always start and operate the engine in a well- ventilated area.

  • Page 53: Instructional Decals

    (15) Instructional Decals ① Instructional Decals and Attaching position – Roll-bar model The following instructional signs are placed on your tractor as a guide for your safety and for those working with you. Walk around the tractor and note the content and location of these instructional signs before operating your tractor.
  • Page 54 1. Location: On the right-hand side of the instrument cover. - Throttle lever. - Part No. : 40233965 2. Location: On the right-hand rear side of the body panel cover under the instrument panel. - Key switch. - Part No. : 40008779 3.
  • Page 55 6. Location: On the front side of the right-hand lever guide. - Remote control lever. - Part No.: 40342103 - It may vary depending on the market.(optional) 7. Location: On the rear ROPS connector frame for roll-bar models. - Remote valve quick couplers - Part No.
  • Page 56 11. Location: Right-hand side below the driver’s seat for mechanical models. Left-hand side below the driver’s seat for HST models. - Differential lock pedal - Part No. : 400008815 12. Location: on the left-hand lever guide. - Range gear shift lever - Part No.

  • Page 57: Long-Term Storage

    1-3. Long-term storage (1) Preparation for storage ※ Wash your tractor cleanly and follow the procedure as below.  Apply grease or lubricant oil or spray paint to the non-painted metal to avoid corrosion. Keep the tractor in a covered, dry and well-ventilated place.

  • Page 58: Check & Maintenance During Storage

    ▶ When restarting engine at the end of long-term storage, follow the instructions of Warning the “Preparation for Reuse” as below. (2) Check & Maintenance during storage  Apply grease or lubricant oil regularly to the non-painted parts.  Check the leakage of fuel, oil and coolant. If necessary, repair the damaged part. ...

  • Page 59: Preparation For Reuse

    (3) Preparation for Reuse ※ When using first after long-term storage, check each part as below.  Inflate the tires to the recommended pressures and remove the blocking.  Check the damaged part or loosen part.  Check the leakage of fuel, coolant, engine oil, transmission and front axle oil. ...

  • Page 61: Instruction For Safe Operation

    2. Instruction for Safe Operation (1) The name of each part ① Roll-Bar type ROPS (Roll bar) Fender Fuel tank Driver’s seat Steering wheel Instrument panel Hood (Bonnet) Tire Sub step Headlights Bumper (optional) Front weight (optional) 2 - 1...

  • Page 62: Boarding And Exiting The Tractor

    2-1. Boarding and Exiting the tractor (1) Boarding the tractor ① Roll-Bar type Grab handle  Whenever possible, use the left-hand side step for boarding.  When boarding the tractor, use the sub-step, grab handle and steering wheel on the left fender. ...

  • Page 63: Driver's Seat

    (2) Driver’s seat  At the lower end of the seat, there is a switch to detect that operator is sitting in the driver’s seat.  If the operator gets up from the seat while Seat switch engine is running, the engine will stop automatically for safety in case of ;...

  • Page 64: Seat Adjustment

    (3) Seat adjustment  Before operating the tractor, adjust the position of driver’s seat according to body size and length.  Seat F/R adjustment lever 1) After sitting on driver’s seat, lift the seat F/R adjustment lever up to release the lock. 2) Move the driver’s seat forward or backward according to driver’s body length.

  • Page 65: Tilting Steering Wheel

    (5) Tilting steering wheel  Push the tilt lever downward to release the steering wheel and tilt the steering wheel to the desired position. Lock  Release the tilt lever to lock the steering wheel in place, and make sure to check the column locked in place.

  • Page 66: Safety Device

    2-2. Safety Device (1) Hood (Bonnet)  Hood is a protection device to prevent an Hood (Bonnet) unintended access to the rotating parts around engine; cooling fan, fan belt and rotating shaft and pulley.  Do not remove and modify the hood. (2) Fender ...

  • Page 67: Roll-Over Protective Structure (Rops) (Optional)

    (4) Roll-Over Protective Structure (ROPS) (optional) ① Fixed roll-bar type  The Roll-Over Protective Structure (ROPS) is Fixed roll-bar integrated and certified structure for driver’s safety. This structure will reduce the risk of serious injury or death when being over-turned. ...
  • Page 68 ② Foldable roll-bar type  The Roll-Over Protective Structure (ROPS) is ROPS (Roll-bar) integrated and certified structure for driver’s safety. This structure will reduce the risk of serious injury or death when being over-turned.  DO NOT remove, modify or repair the ROPS arbitrary.
  • Page 69  How to fold the upper frame of the roll-bar. 1. Loosen the bolts②, ④ and nuts on both sides. It is not necessary to remove them completely. 2. Remove the pins③ on both sides and fold the upper frame backward. Be careful of the possibility that your body might be hurt by sudden folding due to its own weight.

  • Page 71: Instruments And Controls

    3. Instruments and Controls 3-1. Instrument panel and Front controls Important to owner, read carefully Mechanical type Light switch PTO switch Instrument panel Horn switch Shuttle lever (if fitted) Throttle lever Turn signal light switch DPF switch Key switch Grille work light switch Brake pedals ESC main...
  • Page 72 HST type Light switch PTO switch Instrument panel Horn switch (if fitted) Throttle lever Turn signal light switch DPF switch Key switch Grille work light switch Cruise control lever ESC main switch forward pedal ESC speed up/ down switch reverse pedal Brake pedals Parking brake lever...

  • Page 73: Instrument Panel

    (1) Instrument panel Tachometer 12 DPF temperature indicator Turn signal indicators(Left/Right) 13 ESC mode indicator Forward-reverse indicator(Not used) 14 Cold start aid indicator High beam indicator 15 Hydraulic oil pressure indicator(Not used) Parking brake indicator 16 Fuel level gauge Engine coolant temperature gauge 17 Engine oil pressure indicator 18 Battery charging warning indicator Cruse control drive indicator(HST type)
  • Page 74 Tachometer  The tachometer shows the engine revolutions per minute (“30” means 3000rpm). The display will return to zero when the engine is not running. Turn signal indicators (Left/Right)  When turning on the turn signal lights with the combination switch, the front/rear turn signal lights and this indicator will blink simultaneously.
  • Page 75 Cruse control drive indicator (HST only)  This indicator will be turned on when pressing the cruise control switch to activate the cruise control drive. PTO operation indicator  When the key switch is “ON” position, the PTO mode switch(optional) is placed in “MANUAL” position and the PTO switch is placed “ON”...
  • Page 76 b. FMI code  If any of errors related to the engine control  If any of errors related to the engine control Fig.3 occurs, the FMI code to be able to know the occurs, the FMI code to be able to know the Diagnosis error code error type or pattern will be displayed by turns error type or pattern will be displayed by turns...
  • Page 77 13 ESC mode indicator  This indicator is turned on when operating the ESC main switch to “ON” position and the ESC mode is ready. 14 Cold start aid indicator  When the cold start aid device is working, this indicator will be turned on, and it will be turned off some seconds later.
  • Page 78 19 Fuel filter warning indicator  When there is excess water in the fuel filter, this indicator will be turned on. If this indicator is turned on, remove the water in the fuel filter. (See chapter 5-5-(1) in this manual.) 20 Vehicle control error warning indicator ...

  • Page 79: Key Switch

    (2) Key switch  OFF - power off (engine stop) ON/Preheat  ON/Preheat - power on & automatic glow Start  START - engine start  As soon as the engine starts, turn the ignition key to “ON” position immediately. If not, it may cause damage to the starter motor.

  • Page 80: Turn Signal Light Switch

    (3) Turn signal light switch  This switch is used to give information to other vehicles when turning to the left or right.  When the key switch is placed “ON” position, - If turning the switch clockwise, the right turn Right turn signal light②...

  • Page 81: Light Switch

    (4) Light switch  Combination light switch is used to turn on/off the following lights. Light switch ① Instrument panel lights. ② Hazard warning lights. ③ Side lights ④Tail lights. ⑤ Headlights.  – Instrument panel and all lights are OFF. Light switch –...

  • Page 82: Hazard Warning Light Switch

    (5) Hazard warning light switch  This is used to warn other vehicles in case of emergency status. ①  This function is integrated to the light switch for USA market.  If turning the light switch① once clockwise, all turn signal lights②...

  • Page 83: Horn Switch (If Fitted)

    (6) Horn switch (if fitted)  Press the upper side(symbol part) of the switch for sounding off the horn. Horn switch (7) Grille work light switch  This is used to turn on/off the grille work lights① of the front grille. ...

  • Page 84: Dpf Switch

    (8) DPF switch  The regeneration process is the process of burning and cleaning the soot accumulated in the DPF while driving.  This switch is used to select the Regeneration mode or Inhibited regeneration mode. - Regeneration mode: If the soot is loaded over the designated level and the engine is warmed up enough, the DPF regeneration will be DPF switch...
  • Page 85 ② DOC&DPF(CCRT)  The Diesel Oxidation Catalyst (DOC) and the DOC&DPF(CCRT) Diesel Particulate Filter (DPF) is to reduce engine exhaust hydrocarbons, carbon monoxide and other toxic gases. This system converts exhaust emissions to harmless carbon dioxide and water. The DPF also traps Particular Matter (PM) ...
  • Page 86 ④ Indicator illumination on instrument panel  The indicators related to the DPF regeneration have several illumination figures and its meanings as follows. Read carefully and keep in mind the instructions well. Symptom & Indicators figures Possible cause Remarks Actions 1.
  • Page 87 ⑤ Regeneration mode  In this mode, the operator does not have to take any actions, the system is activated automatically by the engine electronic controller. NOTE : The regeneration is the normal operating mode.  The regeneration will be activated by ECU ; - When soot’s rate reaches 100% or more.
  • Page 88 ⑥ Inhibited regeneration mode NOTICE : Only use this mode when regeneration needs to be delayed or stopped because of an operation condition that may risk a fire hazard due to high exhaust temperatures during regeneration. NOTE : Even if the DPF regeneration indicator(1) is ON during the regeneration process, the inhibited regeneration mode can be set.

  • Page 89: Pto Switch (Independent Pto)

    (9) PTO switch (Independent PTO)  The engine starts only when the PTO switch is placed in “OFF” position for safety.  After starting engine, you must comply with the following instructions. 1. Check the safety conditions around the implement. 2.

  • Page 90: Esc Main Switch

    (10) ESC main switch ESC main switch  This switch is used to enable the Engine Speed Cruise Control(ESC) function.  If pressing the ESC main switch from position 0 to position 1 (Off –> Ready), - ESC indicator on the instrument panel will blink.
  • Page 91 (12) Shuttle lever (Mechanical synchro-shuttle)  This is used to select the Forward or Reverse.  Forward : Push the lever forward. Forward Reverse : Pull the lever backward.  Before reversing the tractor, lower the engine rpm and check the safety conditions behind the Reverse tractor.

  • Page 92: Throttle Pedal (Mechanical)

    (14) Throttle pedal (Mechanical)  This pedal is used to control engine speed when Throttle pedal running on the road.  When using the Throttle pedal, the throttle lever must be placed on the Low speed position.  An electronic control sensor is attached on this pedal.

  • Page 93: Brake Pedals

    (16) Brake pedals  The brake pedals of your tractor can be operated independently after disconnecting the brake Brake pedal latch pedal latch. The left/right brake pedals transmit braking force on each wheel.  When stopping the tractor, press both brake pedals together.

  • Page 94: Parking Brake Lever

    (17) Parking brake lever  Connect the brake pedals each other with the Parking brake brake pedal latch. lever  Push down the parking brake lever while pressing the brake pedals and check that serrated part is engaged to the left brake pedal. ...

  • Page 95: Hst Forward/Reverse Pedal (Hst Type)

    (18) HST forward/reverse pedal (HST type) reverse  Press down the HST forward pedal slowly in pedal order to move the tractor forward and if releasing the pedal, it returns back to the neutral position, and the tractor stops. forward ...

  • Page 96: Left / Right-Hand Controls

    3-2. Left / Right-hand controls Important to owner, read carefully Mechanical type Middle PTO Main gear shift lever lever (if fitted) Range gear shift lever (See page 3-34) 4WD lever (See page 3-32) Differential lock pedal (See page 3-35) (See page 3-33) HST type Middle PTO lever (if fitted)

  • Page 97: Main Gear Shift Lever

    (1) Main gear shift lever (Mechanical)  Four speed gear shift and neutral position is Mechanical Main gear available. shift lever  The main gear shift lever can be operated while driving after depressing clutch pedal. It is not necessary to stop the tractor completely due to the synchromesh gears.

  • Page 98: Work Light Switch (If Fitted)

    (3) Work light switch (if fitted)  The rear work light has a switch on its back. To turn on/off the rear work light, operate the switch as shown in the right figure. ▶When driving on the road at night, do not let the rear work light stay ON. It may Caution cause a disturbance to the driver of the following cars.

  • Page 99: Four Wheel Driver Lever (4Wd)

    (5) Four wheel drive lever (4WD)  This lever is used to engage/disengage the four wheel drive (4WD).  Before operating the 4WD lever, press down the Four wheel clutch pedal, brake pedals, and stop the tractor drive lever completely. ...

  • Page 100: Hydraulic System

    3-3. Hydraulic system (1) Safety precautions  Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury, comply with the instructions as below. -. Relieve all pressure before disconnecting hydraulic lines. -. Before applying pressure, make sure all connections are tight and components are in good condition.

  • Page 101: Steering System

    (2) Steering system  The hydraulic steering system controlled by fluid power provides you more convenience to operate the steering wheel.  Notices when using the steering system. 1. If there is too much of a load in front-end loader bucket, it could be difficult to operate the steering wheel.

  • Page 102: Hydraulic Lift Control

    (3) Hydraulic lift Control (Mechanical Hydraulic Lift, MHL)  The hydraulic lift system is operated by the position control lever. Joystick lever Remote control lever (if fitted) Position control lever Down speed control lever ① Position control  This mode sets the position of implements freely by position control lever operation.
  • Page 103 ② Down speed control knob  It is use to adjust the down speed of the 3-point linkage. Turn the down-speed control knob to the right direction for slower down speed, and to the left direction for faster down speed. ...

  • Page 104: Remote Control Lever And Quick Coupler (If Fitted)

    (4) Remote control lever and Quick coupler (optional)  The remote control levers are used to operate the hydraulic cylinder(s) and/or motor(s) of the implement attached to the tractor.  If you pull the remote control lever(s) backward, and the hydraulic pressure works to the upper couplers of the related lever(s), and the lower coupler(s) is connected to the oil tank.

  • Page 105: Joystick Lever (If Fitted)

    (5) Joystick lever (if fitted)  Multi-functional joystick lever helps to operate Joystick lever the front-end loader comfortably.  The joystick lever can be operated basically in four directions as shown in the right figure.  If you move the joystick lever diagonally, loader and bucket cylinders will be operated at the same time.

  • Page 106: Hydraulic System Diagram

    (6) Hydraulic System Diagram Mechanical type 1. Hydraulic oil filter 8. Remote control valve (optional) 2. Steering pump 9. Hydraulic lift control valve 3. Steering unit 10. Down speed control valve 4. Steering cylinder 11. Hydraulic lift cylinder 5. Independent PTO valve 12.
  • Page 107 1. Hydraulic filter 10. Front outlet valve or Front loader valve (optional) 2. Steering pump 11. Remote control valve (optional) 3. Steering unit 12. Hydraulic lift control valve 4. Steering cylinder 13. Down speed control valve 5. Independent PTO valve 14.

  • Page 109: Operation And Work

    4. Operation and Work 4-1. How to handle new tractor (1) Check points ※ For new tractor, the followings must be checked once again even though there was sufficient quality management, inspection, regulating of each part in the factory.  Appearance check - Is there any damage while transporting? ...

  • Page 110: Engine Start And Stop

    4-2. Engine Start and Stop ▶Check each part before starting engine. ▶Check if there are any other Caution people around before starting. ▶Place all the transmission gear levers and switches in NEUTRAL or “OFF” position. (1) Engine start Mechanical type 1.
  • Page 111 ▶Check each part before starting engine. ▶Check if there are any other Caution people around before starting. ▶Place all the transmission gear levers and switches in NEUTRAL or “OFF” position. HST type 1. Sit in driver’s 2. Place the range gear shift lever 3.

  • Page 112: Start In Cold Weather

    Warning ▶Only start engine outdoors or in a well ventilated place, as the engine exhaust fumes may cause sickness or death. . ▶To avoid an explosion, never use starting fluid to start the engine. ▶Start the engine only from the driver’s seat with placing all the transmission gear levers in neutral position.

  • Page 113: Engine Stop

    ▶When storing tractor in cold weather, the battery must be removed and stored in a cool, dry place that is not frozen away from children. Notice ▶Allowing engine to idle for a long time will waste fuel and cause a build up of carbon. (3) Engine Stop ...

  • Page 114: How To Drive And Stop

    4-3. How to drive and stop (1) Transmission Warm-up in cold weather The tractor hydraulic oil also serves as the tractor transmission fluid. During cold weather operation, the hydraulic oil viscosity increases. This increase in oil viscosity restricts the oil's ability to flow and lubricate in the transmission and hydraulic circuits.

  • Page 115: How To Drive

    (2) How to drive Mechanical type Main gear shift lever 1. Lift up all the implements (front/middle/rear) from the ground after starting engine. Position control lever 2. Place the throttle lever to the low speed position. Range gear shift lever 3.
  • Page 116 HST type 1. Lift up all the implements (front/middle/rear) from the ground after starting engine. Position control lever 2. Set the engine speed more than 1500 rev/min. Range gear shift lever 3. Place the range gear shift lever on a suitable position.

  • Page 117: Changing Speed

    (3) Changing speed Mechanical type  Depress the clutch pedal fully and operate all the shift levers correctly.  Before operating all the transmission gear levers including main gear shift lever, press down the clutch pedal, brake pedals, and stop the tractor completely.

  • Page 118: Emergency Stop

    (4) Emergency Stop Mechanical type 1. Press the clutch pedal and brake pedals at Throttle lever the same time to stop the tractor. Turn off the Key switch key switch. Parking brake lever 2. DO NOT release the clutch pedal until all moving parts have been stopped.

  • Page 119: Stopping Tractor

    (5) Stopping tractor Mechanical type Throttle lever 1. Press down the clutch and brake pedals. Pull the throttle lever to “Low” speed position. Key switch Place all the transmission gear levers in neutral and put PTO switch to “OFF” position. Shuttle lever Parking brake lever PTO switch...

  • Page 120: Parking

    (6) Parking  Stop the tractor on a level surface, not a slope.  Disengage PTO and place all the transmission shift levers in NEUTRAL position.  Lower the mounted implements on the ground.  Apply parking brake.  Stop engine and remove ignition key. ...

  • Page 121: Transport On Public Roads (1) Safety Rules When Driving Tractor On The Roads

    4-4. Transport on public roads (1) Safety rules when driving tractor on the roads  When facing downhill, DO NOT place the transmission gear lever in neutral position.  When driving the tractor on an unpaved road with a heavy rear implement on the 3-point linkage, do not drive fast and do not lift up the implement to the highest position.

  • Page 122: Light Operation

    (2) Light operation - Roll-bar model  Your tractor is equipped with the following lights. ① Headlights ② Side lights, Front turn signal lights and Hazard warning lights ③ Rear turn signal lights and Hazard warning lights ④ Tail lights and Brake lights ⑤...

  • Page 123: 7-Pole Connector (Optional)

    (3) 7-Pole connector (optional)  One of the standard 7-pole trailer connectors is provided and is mounted at the rear of the tractor. The connections of the 7-pole connector (viewed from the rear of the tractor) are as follows;  ASAE Version Pin No.

  • Page 124: Notices When Towing The Tractor

    (4) Notices when towing the tractor  If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.
  • Page 125  Use a strong chain when towing the tractor. Tow the tractor from the rear using only the drawbar. Tow the tractor from the front using the tow pin in the front weights or front support. Have an operator steer and brake the tractor. If possible, run the engine to provide lubrication to the transmission and power steering.

  • Page 126: Notices When Transporting The Tractor

    (5) Notices when transporting the tractor  When transporting the tractor by truck, trailer, etc., use suitable equipment or facilities to load or unload the tractor.  Fix the tractor tightly to the vehicle with heavy- duty straps or chains. ...

  • Page 127: Field Operations

    4-5. Field Operations (1) Rear 3-point linkage ⑥ ⑤ ⑦ ④ ① ① Lift rod (LH) ② ② Stabilizer ③ Lower link ④ Lift rod (RH) ③ ⑤ Upper link ⑥ Lift rod pin ⑦ Upper link pin  When attaching a rear implement, comply with the followings. 1.
  • Page 128 ① Upper link installation and adjustment  Select a suitable attaching hole(2) depending on ⑥ the implement. ④  Adjust the length of the upper link with turning ③ the sleeve(4) after loosening the locking nut (3). ⑤  Fasten the locking nut (3). ②...
  • Page 129 ③ Adjustment of stabilizer (optional) - Telescopic type  Pull up the link pin(1) and find a suitable hole with adjusting the stabilizer’s length. ①  Insert the link pin(1) into the hole and let it tightened firmly by locking spring. Telescopic stabilizer ▶When adjusting the stabilizer’s length, set the implement’s lateral swinging Notice...
  • Page 130 ⑤ Handling of the 3-point linkage ⑥ ⑤ ⑦ ④ ① ① Lift rod (LH) ② ② Stabilizer ③ Lower link ④ Lift rod (RH) ③ ⑤ Upper link ⑥ Lift rod pin ⑦ Upper link pin  When driving the tractor without attached implement, comply with the followings. 1.

  • Page 131: Power Take-Off (Pto) Operation

    (2) Power take-off (PTO) operation ① Safety precautions  When PTO shaft is rotating, NEVER APPROACH the shaft.  Check if PTO shield is attached correctly. If the shield is removed or damaged, replace it with a new one.  Suitable Clothes & Protect Entanglement : When checking or attaching implement to the PTO shaft, wear tight fitting clothes and safety equipment instead of loose or long clothes.
  • Page 132 ③ Specification and dimension of middle PTO shaft - Spline Teeth : 15T (Where fitted) MID PTO 1 speed gear (15T) PTO / Engine speed 2000 / 2545 rpm Rotation direction Counter clockwise (When looking at PTO shaft end) Module : DP 16/32 Number of Teeth : 15T Shaft dimension (Unit : inch)
  • Page 133 ④ Attaching power take-off(PTO) drive shaft  When connecting PTO drive shaft to the PTO shaft and implement, make sure to check that the locking pin of the PTO drive shaft is locked in place.  When attaching PTO drive shaft, refer to the drawings as below for safety clearance zone. ...

  • Page 134: Hitch And Drawbar (Optional)

    (3) Hitch and Drawbar (optional)  When attaching towed equipment, use the hitch or drawbar. DO NOT use the 3-point linkage or other parts. If so, the tractor could be overturned.  When attaching/detaching towed equipment, be sure to check the pins locked in place correctly. Hitch pin ...

  • Page 135: Technically Maximum Permissible Mass

    (4) Technically maximum permissible mass  When working with front-end loader or rear heavy loaded attachment installed to the 3-point linkage, install the ballast weights on the counter-part axle to maintain the front and rear weight balance of the tractor. If not, the front or rear axle can be strained and damaged by the overloaded weight. ...

  • Page 136: Tires And Load Capacity

    (5) Tires and Load capacity  For safe operation and secure the reliability of the driveline, use only approved tire combination and manage the specified tire air pressure regularly as below table. If using an unapproved tire combination or unsuitable tire air pressure, it may cause failure of the front/rear axle and reduce the reliability of the driveline.

  • Page 137: Adjusting Wheel Tracks And Tire Replacement

    (6) Adjusting Wheel tracks and tire replacement ① Front wheel  The rim and disk assembly of the front wheel is not adjustable type. See next page for the details.  If the front wheels are replaced, check the clearances between tires and tractor body case by case. If necessary, the steering angle must be adjusted.
  • Page 138 ① Front wheel track – 7-14 4PR with rim & disk (W5x14) Unit : mm (inch) 1115(43.9 in.) (Standard track) 1207(47.5 in.) 4 - 30...
  • Page 139 ② Rear wheel track - 11.2-24 8PR with rim & disk (W10x24) Unit : mm (inch) 1167(46.0 in.) 1215(47.9 in.) 1215(47.9 in.) 1091 (43.0 in.) (Standard track) 1321(52.0 in.) 1139(44.9 in.) 4 - 31...

  • Page 140: Using Front-End Loader (If Fitted)

    (7) Using Front-end loader (optional) ① Safety precautions  If attaching a non-approved front-end loader or heavy front-mounted implement, engine block or Joystick lever front axle can be damaged or broken. Contact your authorized local dealer.  DO NOT attach any non-approved front- mounted implement by manufacturer.
  • Page 141 PRE-OPERATION CHECK, REAR BALLAST ! ▶ For tractor stability and operator’s safety, rear ballast should be added to the rear Caution of the tractor in the form of implements as counter weight like Back Hoe, Rotary Tiller, etc. The amount of rear ballast will be depend on the application. ②...
  • Page 142 ③ Attaching points for Front-end loader  When attaching the front-end loader, refer to the drawings as below. 4 - 34...

  • Page 143: Adjusting Steering Angle

    (8) Adjusting Steering Angle  The steering angle must be checked or adjusted in case of; - If the front wheel track is adjusted. - When the front tires are replaced with new one having bigger diameter or width. - When installing a front implement such as front-end loader. ...

  • Page 144: Recommended Maximum Specification Of Implements

    (9) Recommended Maximum Specification of Implements  When attaching an implement to the tractor, refer to the following specifications recommended as a maximum capacity of each implement. DO NOT attach any bigger implement than these specifications. For other implements not mentioned, contact your authorized local dealer. Implements Specification MT230E/-HE MT235E/-HE MT240E/-HE...

  • Page 145: Ballasting Weights (Optional)

    (10) Ballasting weights (optional) Tractor ballasting For sufficient traction and maximum performance in heavy draft operations, and to counterbalance rear-mounted equipment, weight should be added to the tractor in the form of liquid ballast, cast iron weights, or a combination of both. Only enough weight should be added to provide good traction and stability.
  • Page 146 ① Front ballasting weights (optional)  It is used to balance the front/rear weight of the Front ballast weights tractor.  To remove the front ballast weights, unscrew the Locking nut locking nut of the front ballast weights and disassemble the weight plates one by one. Front ballast weight (kg) : 20kg x 4ea = 80kg ...
  • Page 147 ② Rear ballasting weights (optional) - Rear wheel weights (Optional) NOTE: Rear wheel weights are not available. - Rear ballast weights on the 3-point linkage  To mount the ballast weights on the rear of the tractor, an additional weight bracket must be installed on the rear three-point hitch.

  • Page 148: Driving Speed

    4-6. Driving speed  Driving speed of the tractor or revolution speed of the PTO shaft must be selected appropriately depending on the type of work, tires or ground conditions. For safety, operate the tractor at a suitable speed. (Unit : Km/h -> Mile/h) Mechanical Type Front tire : 7-14 4PR, Rear tire : 11.2-24 8PR Range...

  • Page 149: Lubrication And Maintenance

    5. Lubrication and Maintenance 5-1. General information  Adequate lubrication and maintenance on a regular schedule is vital to maintaining your equipment. To ensure long service and efficient operation, follow the lubrication and maintenance schedules outlined in this manual. The use of proper fuels, oils, grease and filters, as well as keeping the systems clean, will also extend tractor and component life.

  • Page 150: Tightening Torque For Normal Assembly

    (1) Tightening Torque for normal assembly  Check if the bolts or nuts of each part are loosened. If necessary, tighten it again as referring to the following table. For additional hardware, contact your authorized local dealer. Strength class marks 10.9T Hardware tightening torque (kg.cm) Tool...
  • Page 151 Identification markings Metric hex bolt head 1. Manufacturer's identification 2. Property class 5 - 3...

  • Page 152: Standard Torque Data For Hydraulics

    (2) Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. 2. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove.
  • Page 153 Pipe spec. Pre-torque Tightening torque Figure Remarks N · m { ㎏ f · m} N · m { ㎏ f · m} Outer dia. Thickness 1~1.5 29~34 3~3.5 29~34 3~3.5 Pipe 1~1.5 29~39 34~49 3~3.5 material: 1~2.5 44~59 4.5~6 49~69 1~2.5 69~98...
  • Page 154 Torque Thread Holes Figure Remarks N · m { ㎏ f · m} G 1/4 39~44 4.0~4.5 1. Materials of threaded hole: 47~54 4.8~5.5 Cast or steel. G 3/8 39~44 4.0~4.5 2. Assemble with packing G 1/2 47~54 4.8~5.5 washers. G 3/4 59~69 6.0~7.0...

  • Page 155: General Specification - Diesel Fuel

    (3) General specification - Diesel fuel  Only use diesel fuel that conforms to “Lubricants and Capacity” in this manual or equivalent in your engine. Do not use any other low grade diesel fuel. NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust after-treatment system (if equipped).

  • Page 156: Biodiesel Fuel

    (4) Biodiesel fuel Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methyl esters. NOTICE: Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751. NOTICE: It is imperative that you check which blend is approved for your engine with your authorized local dealer.
  • Page 157 Biodiesel Fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with Diesel Fuel, these particles can become trapped by the tractor fuel filters, causing blockage and shortening filter life.

  • Page 158: Refueling The Tractor

    (5) Refueling the tractor Fire hazard! Fire hazard! Warning Warning ▶ When handling diesel fuel, observe the following precautions: ▶ When handling diesel fuel, observe the following precautions: 1. Do not smoke. Keep any type of flame away. 1. Do not smoke. Keep any type of flame away. 2.

  • Page 159: Change Engine Coolant To Organic Acid Technology (Oat) Coolant

    (6) Change engine coolant to Organic Acid Technology (OAT) coolant  Depending on the date of manufacture, your cooling system may be equipped with conventional ethylene glycol coolant or an Organic Acid Technology (OAT) coolant solution. You can easily identify OAT coolant solution by its yellow color. You should never mix the coolant types. ...

  • Page 160: Access For Maintenance

    (7) Access for maintenance ① Opening Hood  For safety, the hood must be closed and correctly latched before operating the tractor.  The hood is hinged at the rear and a gas cylinder is attached to provide easy access to the engine for check and maintenance.

  • Page 161: Maintenance Chart

    5-2. Maintenance chart  Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
  • Page 162 Check period (Every ---- (hr)) 1000 1500 Checking Parts Page No. Daily 3000 1-yr 2-yr ▲ ■ Fuel tank 5-22, 5-37 ■ ● Fuel filter 5-19, 5-39 ▲ ★ ▲ ● Engine oil 5-18, 21, 33, 34 ★ ● Engine oil filter 5-18, 5-34 ▲...
  • Page 163  Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
  • Page 164 Check period (Every ---- (hr)) 1000 1500 Checking Parts Page No. Daily 3000 1-yr 2-yr ▲ ■ Fuel tank 5-22, 5-37 ■ ● Fuel filter 5-19, 5-39 ▲ ★ ▲ ● Engine oil 5-18, 21, 33, 34 ★ ● Engine oil filter 5-18, 5-34 ▲...

  • Page 165: Lubricants And Capacity

    5-3. Lubricants and Capacity Recommended Lubricants Capacity International Standard products 7.1 L Soft water (50%) + Engine coolant ASTM D6210 (1.9 U.S.gals.) Anti-freeze (50%) - ASTM D975-08a Grade 2 Ultra low sulfur 28 L Fuel - EN590 : 2009 Diesel fuel diesel fuel, (7.4 U.S.gals.) - BS2869 : 2006 Class A2...

  • Page 166: First 50 Hour Check

    5-4. First 50 hour check  After using first 50 hours, contact your authorized dealer for maintenance if possible. - Replace engine oil & engine oil filter. ( ⇒ Refer to Every 300 hour check, See page 5-34) - Replace hydraulic oil filter. ( ⇒ Refer to Every 300 hour check, See page 5-35) - Check transmission / rear axle / hydraulics oil level.

  • Page 167: When The Warning Indicator Lights

    5-5. When the warning indicator lights (1) Drain water from Fuel filter 1. Loosen the drain plug and drain water inside of Main fuel filter the filter. (Approx. 150cc(9.1 in³)) 2. Tighten the drain plug and bleed the air from the fuel filter.

  • Page 168: Engine Oil Pressure Indicator

    (2) Engine oil pressure indicator  This indicator will be turned on when turning the key switch from “OFF” to “ON” position. After starting engine, this indicator has to be turned off.  If this indicator turns on while the engine is running, STOP THE ENGINE IMMEDIATELY.

  • Page 169: Check Before Starting (Daily Check)

    5-6. Check before starting (Daily check)  Check the following check points before using to avoid a failure. Damage of Headlights, Wheel bolts and Amount of Operation Brake, Clutch Turn signal lights, tightening of engine coolant operation of Indicators Horn etc. each part Condition of air Tire air pressure...

  • Page 170: Fuel Tank

    (2) Fuel tank ① Fuel specification and capacity :  See chapter 5-3, “Lubricants and Capacity” or the last page in this manual. ② Storing Fuel Drum  If contaminants like water or dusts are mixed in Impurities the fuel, it may cause a severe damage to the engine.

  • Page 171: Turn Signal Lights, Lights And Horn

    (4) Turn signal lights, Lights and Horn  Check the operational status of the headlights, turn signal lights, horn and other illumination lights. Light switch Turn signal light switch Horn switch (if fitted)  If any of these lights are not turned on when operating the switch, check the problem as followings. 1.

  • Page 172: Engine Coolant

    (5) Engine coolant  Before opening the radiator cap, cool down the engine coolant sufficiently.  See chapter 5-12-(1), Replacement of engine coolant” in this manual. (See page 5-41) Primary Safety filter (6) Air cleaner (Dry type) element element ① Cleaning filter element ...

  • Page 173: Cleaning Of Radiator And Radiator Screen

    (7) Cleaning of Radiator and Radiator screen  Inspect the radiator and radiator screen for these items on a daily basis: Damaged fins, corrosion, dirt, grease, insects, leaves, oil, and other debris. Knob Clean the radiator and radiator screen, if necessary.

  • Page 174: Tightening State Of Bolts And Nuts Of Each Part

    (9) Tightening state of bolts and nuts of each part  Check if the bolts and/or nuts of each part are loosened. If necessary, tighten it again. Especially, check the bolts and/or nuts of the tires before starting engine, if necessary, tighten them. ▶...

  • Page 175: Adjustment Of Clutch Pedal Play (Mechanical Type)

    (10) Adjustment of Clutch pedal play (Mechanical type)  Check the distance of the clutch pedal play. Clutch pedal  Normal distance: 20~30mm (0.8~1.2 in.) If the distance of the pedal play is over the normal distance, adjust it as below. 1.

  • Page 176: Adjustment Of Brake Pedal Play

    (11) Adjustment of Brake pedal play  Check the distance of the brake pedal play (A).  Normal distance: 50~60mm. (2.0~2.4 in.) Brake pedals If the pedal play distance is over the normal distance, adjust it as below. 1. Loosen the locking nut(s) of the brake rod and turn the adjuster to the left/right-hand direction.

  • Page 177: Adjusting Hst Control Linkage (Hst Type)

    (12) Adjusting HST control linkage (HST type)  Run the engine and place the range gear shift lever in the lowest speed position.  Check if the HST tractor stops by taking off the foot from the HST pedal while driving. If the tractor does not stop, stop the tractor by using the brake pedals.

  • Page 178: Every 50 Hour Check

    5-7. Every 50 hour check (1) Lubricating grease nipple Grease nipple  Steering cylinder pins.  Front axle pivot.  Thread or sliding parts on 3-point linkage.  Clutch lever shaft (Both sides for Mechanical models) Grease nipple 1.Wipe dirt from fittings before greasing. 2.Use a grease gun containing clean high grade of grease.

  • Page 179: Checking Transmission Oil

    (3) Checking Transmission oil  Stop the tractor on a level surface and apply the parking brake and lower the implements to the ground. High  Clean around the oil filling inlet and pull the gauge straight out.  Check if the oil level is between low and high <Oil gauge >...

  • Page 180: Hydraulic Hoses And Leakage

    (7) Hydraulic hoses and Leakage  Stop the engine and place all the transmission gears in neutral and lower down the implement to the ground.  Periodically check the hydraulic system for leaks or damaged parts - kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft or loose covered hoses and fittings.

  • Page 181: Every 100 Hour Check

    5-8. Every 100 hour check (1) Checking and adding Engine  Oil specification and capacity: See chapter 5-3, “Lubricants and Capacity” or the last page in this manual.  Checking engine oil level - Check and add the engine oil every 100 hours of operation.

  • Page 182: Every 300 Hour Check

    5-9. Every 300 hour check (1) Replacing Engine oil and Filter ① Drain Engine oil  Run the engine for a few minutes to warm oil.  Park the tractor on a level surface.  Remove both LH and RH drain plugs of oil pan and drain the oil completely.

  • Page 183: Replacing Hydraulic Oil Filter

    (2) Replacing Hydraulic Oil Filter ① Hydraulic oil filter (Main)  Stop the tractor on a level surface and apply parking brake and lower implements. Stop the engine and cool down the tractor sufficiently.  This filter is attached under the right-hand floor. ...

  • Page 184: Tension Adjustment Of Engine Belt

    (3) Tension adjustment of Engine belt Adjusting plate  If the fan belt tension exceeds the normal Cooling water pump pulley value, adjust the tension as below. - Belt tension: crank shaft pulley ~ alternator pulley - Normal: approx. 10~15mm (0.4~0.6 in) Bolts (if pressed by 98N (22 lb.f)) ...

  • Page 185: Cleaning Fuel Tank

    (5) Cleaning fuel tank  The contaminants like dusts, water and Nuts sediments in the fuel tank will cause to malfunction of the fuel injection system.  Clean the fuel tank periodically.  Remove the fuel hose and fuel tank band in front of the fuel tank after loosening nuts and fuel hose clamp as shown in the right figure.

  • Page 186: Every 500 Hour Check

    5-10. Every 500 hour check (1) Changing Front axle oil (4WD)  Stop tractor on a level surface and apply parking Oil filling inlet & Oil gauge brake.  Clean around oil filling inlet and drain plugs.  Remove both LH and RH drain plugs and oil gauge to drain the oil completely.

  • Page 187: Replacing Fuel Filter Cartridge

    (3) Replacing Fuel filter cartridge  Loosen drain plug and drain fuel in the filter. Fuel filter  Disconnect electric wire of the fuel filter sensor. Body  Remove element from the body.  Remove fuel filter sensor from the element and assemble it to the new element.

  • Page 188: Every 1000 Hour Or 1-Year Check

    5-11. Every 1000hr or 1-year check (1) Adjusting Engine valve clearance  Contact your authorized dealer to check the valve clearance. Normal: 0.25mm (0.0098 in) Valve clearance If the gap is large, the valves can make a loud tapping noise and if the gap is too small, the engine output power may be reduced due to leakage of compressed air.

  • Page 189: Every 1500 Hour Or 2-Year Check

    5-12. Every 1500hr or 2-year check (1) Replacing Engine coolant Radiator cap ① Check  Stop the engine and allow the engine to cool down. Loosen the radiator cap slowly in order to relieve any pressure. Remove the radiator cap. ...
  • Page 190 Drain plug Drain cock ▶ Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
  • Page 191 ④ Fill  Close the drain cock and install the drain plug on the engine and radiator.  Fill the cooling system with the designated coolant. Do not install the radiator cap. For coolant specification and capacity, see chapter 5-3, “Lubricants and Capacity” or the last page in this manual. ...

  • Page 192: Cleaning Emission Related Parts

    (2) Cleaning Emission related parts  The following items are major engine emission related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. -. EGR Cooler -.

  • Page 193: Every 3000 Hour Check

    5-13. Every 3000hr check (1) Cleaning Emission related parts  The following items are major engine emission DOC&DPF related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. - Fuel injector - DOC&DPF - Turbocharger (if fitted)

  • Page 194: General Maintenance (When Required)

    5-14. General maintenance (When required) (1) Air-bleeding from Fuel system  Air in the fuel system may cause weak fuel injection or a failure of the engine start or stop. To prevent such a failure, bleed the air from the fuel system. Common Rail Manual feed pump Fuel filter...
  • Page 195 ▶Cover the bleeding fuel with a rag so that it does not flow into other components. ▶Do not throw the exhausted waste fuel to any place. This may pollute the soil and Caution water seriously and also is prohibited legally. If violating, you would be responsible for that by civil or criminal case.

  • Page 196: Fuse & Main Fuse

    (2) Fuse & Main fuse ① Fuse check and replacement Chassis fuse box  How to change the fuse 1. Remove the fuse box cover. 2. Check each fuse and remove the damaged one. 3. Replace it with a new one of the same capacity as the damaged fuse.
  • Page 197 ② Chassis main fuse  Chassis main fuse is attached to the left side of Chassis main fuse the engine. If this main fuse is damaged, the electric power to the fuse box described in previous page will be cut off. ...

  • Page 198: Battery Handling And Notices

    (3) Battery handling and Notices ※ Battery fluid (Electrolyte) is a solution of water and sulfuric acid. It makes poisonous gas which is very harmful to eyes, skin and clothing. And also this gas is explosive. Read the following instructions thoroughly before handling the battery. ①...
  • Page 199 ② Notices in attaching/detaching the battery  When detaching battery, remove the negative(-) terminal from the battery first. If not, when metal object is contacted between positive(+) terminal and the body, it may cause the dangerous spark. < When detaching > ...
  • Page 200 ③ Notices in charging the battery using separate charger  As the battery fluid makes poisonous gas which can explode during the charging, comply with the following instructions. 1. Detach battery from the tractor. 2. Wait until the battery is warmed to room temperature.
  • Page 201 ④ How to use jumper cables ※ If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery, follow the instructions as below. ⓐ Connecting Jumper cables  Check followings before connecting the cables. Red cable - Is the spring of clamp normal? - Is the cable and clamp cut-off?

  • Page 202: Alternator And Drive Belt - Check

    (4) Alternator and drive belt - Check  The tractor alternator① is belt-driven from the engine crankshaft pulley. It is important that belt slippage does not occur, or the charging system will be affected. To adjust the fan belt, see page 5-35. ...

  • Page 203: Tail/Brake Light Bulb And Turn Signal Light Bulb- Replace

    (5) Tail/brake light bulb and turn signal light bulb- Replace ① Tail/brake light bulb and rear turn signal light bulb replacement 1. Remove the two screws① retaining the taillight lens and remove the lens. 2. Push in on the tail/brake light bulb② or turn signal light bulb③...
  • Page 204 ② Front turn signal light bulb - replacement 1. Remove the two screws① retaining the turn signal light lens and remove the lens. 2. Push in on the turn signal light bulb② and rotate bulb counter-clockwise in the socket to remove the old bulb.

  • Page 205: Headlight Bulb - Replace

    (6) Headlight bulb - Replace ① Headlight bulb  If a headlight bulb① fails to operate, the bulb must be replaced as below. 1. Open the tractor hood. 2. Remove the harness connector. 3. Pull out the socket② and release the retaining spring from the housing with retaining the bulb.

  • Page 206: Touch-Up Paint Color

    (7) Touch-up paint color  The following color specifications are recommended for touch-up paint repairs.  You must use acryl urethane paint. Color Parts Munsell number Sky Blue Hood, Fenders 10B 4/10 Dark Gray N3 Left/Right-hand lever guide, Instrument covers White Ivory Wheels 5Y 8.5/2...

  • Page 207: Troubleshooting

    5-15. Troubleshooting ▶ To avoid injury due to sudden start, apply parking brake and place the Warning transmission gear in NEUTRAL position before checking and repairing. System Faults Possible causes Solutions ▲ Start safety switch is not ▲ Depress the clutch pedal contacted fully ▲...
  • Page 208 System Faults Possible causes Solutions ▲ Lack of engine coolant ▲ Supplement ▲ Bad fan belt tension or broken ▲ Adjust belt tension or Engine overheat replace ▲ Dirt attached to the radiator ▲ Clean ▲ Air cleaner clogged ▲ Wash element The color of exhausted ▲...
  • Page 209 System Faults Possible causes Solutions ▲ Wrong brake pedal play ▲ Adjust Brake does not work or ▲ Lining worn or broken ▲ Replace only one side works. ▲ Left/right pedal play is different ▲ Adjust Brake After brake pedal ▲...
  • Page 210 System Faults Possible causes Solutions ▲ Repair or replace ▲ Pump worn or part damaged ▲ Repair or replace ▲ Steering unit damaged or worn Hydraulic steering ▲ Repair ▲ Oil leakage by steering system does not work. cylinder piston seal damaged or worn ▲...
  • Page 211 System Faults Possible causes Solutions ▲ Check and repair ▲ Low pressure relief set is too ▲ High pressure relief set is too ▲ Check and repair When operating HST ▲ HST charger valve fault pedal, tractor dose not ▲ Replace start.
  • Page 212 System Faults Possible causes Solutions ▲ Abnormal wiring ▲ Check the tightening state of terminals and ground ▲ Alternator failure ▲ Repair or replace Battery does not charge ▲ Lack of fan belt tension or ▲ Adjust fan belt tension or broken replace ▲...

  • Page 213: Dimension And Specification

    6. Dimension and Specification - 4WD model (Unit : mm) * Front tires 7-14 4PR / Rear tires : 11.2-24 8PR 6 - 1...
  • Page 214 MT230E / MT235E / MT240E / MT230HE MT235HE MT240HE Roll-bar type 1300kg (2866 lb) 1300kg (2866 lb) 1308kg (2884 lb) Cabin type Bumper 21kg (46.3 lb) (optional) Front weight 20kg (44.1 lb) x 4 (optional) Model L3C19-D3 L3C19-D2 L3C19-T4 Type 4-stroke, vertical, water cooling No.
  • Page 215 MT230E / MT235E / MT240E / MT230HE MT235HE MT240HE Type Independent PTO with wet disk clutch No. of speed 1 speed gear PTO / Engine 540 rpm / 2509 rpm 3 Point linkage CAT1 Draft load detection Lowering speed control and cylinder Down speed control valve fixing device Pump...
  • Page 216 MT230E / MT235E / MT240E / MT230HE MT235HE MT240HE Rated output 12V - 70A Voltage control Built-in (IC type) Voltage Capacity 80AH Output power 12V, 2.2kW Operation Solenoid Headlights 12V 55W / 60W (Low / High beam) Turn signal lights 12V 21W / 10W / Side lights (front) Turn signal lights...
  • Page 217 Lubricants and Capacity Recommended Lubricants Capacity International Standard products 7.1 L Soft water (50%) + Engine coolant ASTM D6210 (1.9 U.S.gals.) Anti-freeze (50%) - ASTM D975-08a Grade 2 Ultra low sulfur 28 L Fuel - EN590 : 2009 Diesel fuel diesel fuel, (7.4 U.S.gals.) - BS2869 : 2006 Class A2...

Table of Contents

Save PDF