Page 1
LS TRACTOR OPERATOR'S MANUAL MT563 MT568 MT573...
Page 3
CALIFORNIA PROPOSITION 65 WARNING WARNING : Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. ...
Page 5
FEDERAL and CALIFORNIA EMISSION CONTROL SYSTEM WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EPA), and LS Mtron Ltd. (LS Mtron) are pleased to explain the emission control system warranty on your 2021 model year engine.
Page 6
Any warranted part which is scheduled only for regular inspection in the written instructions shall be warranted for the warranty period defined above, provided that there has been no abuse, neglect or improper maintenance or usage of your engine. A statement in the written instructions to the effect of "repair or replace as necessary"...
Page 7
Limited Emission Control Systems Warranty, you should contact LS Mtron at the address below for assistance. If you need additional assistance or information concerning the Limited Emission Control System Warranty, contact: 1. LS Mtron Ltd. 2. LS Tractor USA LLC 886, Gwahak-Ro, Bongdong-Eup Ricky Mark Wanju-gun, Jeollabuk-Do, Korea...
Page 8
What is not covered by the Limited Emission Control System Warranty This warranty does not cover: 1. Malfunctions in any part caused by any of the following: misuse, abuse, improper adjustments, modifications, alteration, tampering, disconnection, improper or inadequate maintenance, or use of fuels not recommended for the engine as described in the Maintenance Manual.
Page 9
What is covered by the Limited Emission Control System Warranty The following is a list of systems and parts that are considered a part of the Emission Control System and are covered by the Limited Emission Control System Warranty for engines which were built to conform to CARB and EPA regulations: IMPORTANT! This may not include expendable maintenance items such as nozzle assemblies and rubber flanges.
1. General Notices for Safety 1-1. Note to the owner – General information Operator’s manual Please have all operators read this manual carefully and keep this manual available for ready reference. Read this manual to make sure that you have a complete understanding of how to operate this tractor safely, correctly, and for the most effective performance of the tractor.
Page 18
Your authorized local dealer and service Your authorized local dealer has performed a pre-delivery setup, inspection, and testing to make sure that your tractor operates at its best performance level. Your authorized local dealer will instruct you in the general operation of your new equipment. Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.
(1) Before using the tractor ※ Must read and understand this operator’s manual carefully and always refer to information and prescriptions outlined in this manual to prevent all potential health and safety risks. ◆ General information for intended use Your tractor is designed and manufactured to pull, to carry, to supply the power a variety of mounted or towed equipment for agriculture.
Page 20
Never remove or modify or change the driver’s protection device or safety device arbitrary. Any unauthorized modifications made to this tractor can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this tractor. Do not make any unauthorized modifications.
(2) Manual scope and required training level Introduction to this manual Routine service and maintenance This manual gives information about the use of Routine service and maintenance consists of your tractor as intended and under the the daily activities necessary to maintain the conditions foreseen by manufacturer during proper tractor function.
Page 22
Conversion activities rebuild your tractor in a configuration that is appropriate for a specific job site, crop, and/or soil conditions (e.g., installation of dual wheels). Conversion activities must be done: • By trained service personnel familiar with the tractor characteristics. •...
(3) Metric and Imperial units abbreviations Metric unit Imperial unit Name Symbol Name Symbol Square meter Square foot Area Square centimeter Square inch Square millimeter Square inch ampere ampere Electricity volt volt kilonewton pound Force newton pound megahertz megahertz Frequency Kilohertz Kilohertz hertz...
Page 24
Metric unit Imperial unit Name Symbol Name Symbol hour hour Time minute minute second second Newton meter Pound foot lb.ft Torque Kilogram meter Kg.m Pound foot lb.ft kilometer per hour km/h mile per hour Velocity meter per second foot per second ft/s Cubic meter Cubic yard...
(4) Product Identification Number (PIN) The tractor and major components are identified with Product Identification Number (PIN) plates. You should supply the PIN plate data to your authorized local dealer when requesting parts or service, and also to identify the tractor in case of theft. ①...
Page 26
③ Roll Over Protective Structure (ROPS) Product Identification Number (PIN) The Roll Over Protective Structure (ROPS) PIN plate③ is located on the left-hand side of the cabin rear steel plate for cabin models. This may vary depending on the market. ④...
(5) Operator's manual storage The operator’s manual must be stored in a secure place prior to operation and it must be kept available for use by all operators. You can use the manual storage box installed on the rear side of the driver’s seat. It may vary depending on the driver’s seat.
(6) Tractor orientation NOTE: On this equipment, left-hand and right- Left-hand view hand are determined by standing behind the unit, looking in the direction of travel. Front view Rear view When reading this Operator's Manual, refer to Front the right figure for the discrimination of the directions.
1-2. Safety Precautions - read this for safety before using. (1) Notices before using the tractor For Safety operation : Before using this tractor, read carefully and understand this operator's Read Operator’s manual and operator’s manual of the mounted Manual carefully.
Page 30
Protect Children : Pay special attention to children (or a child) while using the tractor or during storage. - Make sure children keep a safe distance from the tractor and all implements before using the tractor. Be alert to the presence of children. - Do not let children or an untrained person operate the tractor.
Page 31
Protective Structures : For the operator’s safety, various protective structures, i.e. Bonnet (Hood), Fan cover, PTO safety cover, PTO shaft protection cap, Roll-bar or another Roll-over Protective Structure, etc. are attached on the tractor. If these structures are modified or removed by user arbitrarily, it may cause serious accident.
Page 32
Level of protection of the OPS (Operators Protection Structure) : This tractor does NOT provide protection against - falling objects, such as branches, logs or tree limbs, low hanging wires in the forest, orchard or construction area. - toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor.
(2) Notices when starting Engine Check each part with reference of “5. Lubrication and Maintenance” in this manual. If necessary, repair or replace it immediately. Especially, check if safety protection structures or covers are attached originally and the bolts and nuts are tightened well.
(3) Notices while operating/using the tractor Ventilation Warning ▶It is very dangerous to work in a closed area. The poisonous exhaust gas may cause serious damage to the human body. If you should work in this area, make sure to ventilate well and put on the protective mask.
Page 35
Obey the traffic rules while driving on public roads. Do not exceed the local legal speed limit. Use a beacon or slow moving vehicle (SMV) to indicate that the vehicle is slow moving. If you can not drive the tractor due to a failure, move the tractor to a safe place and install troubled vehicle (safety tripod).
Page 36
Do not operate the product beyond its limits of terrain gradient and stability than outlined in this manual. Using the tractor beyond these limits may cause a serious accident or death. The steering system of your tractor may be locked at steep slopes of more than 25 °downhill.
(4) Notices when connecting Implement Attach or detach the implement on wide and level ground. Do not use the tractor in combination with equipment arbitrary, without having consulted the specific operator’s manual provided with the equipment. You have to stay clear from the three-point linkage when controlling it.
(5) Notices when towing the tractor If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.
(7) Notices when servicing the tractor after work Check and maintenance must be performed after stopping the engine and cooling down the engine sufficiently. DO NOT pour water into the radiator or engine when engine is hot. The engine or radiator may crack.
Before servicing the tractor, attach a “DO NOT OPERATE” warning tag to the tractor in an area that will be visible. DO NOT DO NOT OPERATE OPERATE Electric sensors, switches, harness, involving engine control unit(if fitted) is very sensitive and Reason : delicate.
(9) Notices when leaving the tractor Stop the tractor on level ground. Place the transmission gear in neutral and put PTO switch to “OFF” position. Lower the mounted implements on the ground. Apply the parking brake. ...
(11) Tractor stability ▶ Driving hazard! To prevent tractor instability, ALWAYS consider and follow the tractor Warning stability requirements in this manual. Failure to comply could result in death or serious injury. The following procedure describes the requirements for tractor stability and how to calculate the required front-mounted and rear-mounted ballast.
Page 43
Necessary data to evaluate stability To get this value refer to: Mass of the unladen tractor = Tractor with standard See chapter 7 in this equipment, minimum fuel, no weights or liquid ballast, manual. no operator, and single wheel equipment Front axle load of unladen tractor See chapter 7 Rear axle load of unladen tractor...
Page 44
Constant parameters Minimum ratio: actual Legal axle load of laden requirement front axle/ mass of the unladen tractor 0.45 Minimum ratio: actual Legal axle load of laden requirement rear axle/ mass of the unladen tractor Required front ballast To calculate Ballast required at the front when carrying a load RW at the rear CALCULATION OF FWr...
(12) Ecology and the environment Soil, air and water is essential elements for human life. To contribute to environment preservation of the Earth, we are trying to minimize the environment pollution necessitated by general business activity such as product design, manufacturing, distribution, etc. Several substances and products derived from chemical and petrochemical products are major portion of environment pollution and must be disposed of according to environment laws or related regulations, and common sense.
Page 46
Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. We strongly recommends that you return all used batteries to a authorized local dealer, who will dispose of the used batteries or recycle the used batteries...
(13) Symbols The followings show the symbols and its meaning used for the tractor. Refer to operator’s Gear Neutral Low speed manual. Caution! Forward/Reverse High speed Engine speed Battery charging Forward control (throttle) Engine speed Fuel level Reverse control (throttle) Turn signal Fuel filter 4WD engage...
(14) Safety Decals ① Handling and Maintenance of Safety Decals For intended use and personal safety of the operator, the safety decals (labels) are attached to the parts related with safety operation. Before operating or maintenance of the tractor, check the position and read the instructions carefully. ...
Page 49
1. Location : On the lower side of left-hand wind shield or door glass. - Only clean diesel fuel not contaminated. - Ultra low sulfur diesel (S<10mg/kg). - Do not smoke while refueling and keep any type of flame away. - Maximum of 7% biodiesel(B7) - Part No.
Page 50
5. Location : On the left side of the right-hand rear mud guard for cabin models. - HIGH PRESSURE FLUID HAZARD - To prevent serious injury or death; • Relieve pressure on system before repairing, adjusting or disconnecting. • Wear proper hand and eye protection when searching for leaks, use wood or cardboard instead of hands.
Page 51
9. Location : On the left-hand pillar for cabin models. ① CAUTION - PTO selector & lever must be in “OFF” position to start engine. - Do not operate on hard surfaces with 4WD engaged. ② WARNING - TO PREVENT SERIOUS INJURY OR DEATH; •...
Page 52
10. Location : On top of ECU cover inside the hood. - CAUTION; Avoid direct water spray on ECU. It may cause problems. - Failure to comply could result in malfunction of ECU. - Part No. : 40283939 11. Location : On the left-hand side of the joystick cover for cabin models.
Page 53
14. Location: On the right-hand door glass for cabin models. - CAUTION; Periodically, the DPF will require the regeneration. This is an automatic function unless inhibited by operator. 1) Automatic : The DPF regeneration lamp will illuminate indicating the regeneration is needed. If the operator does not inhibit the regeneration, the DPF temperature will also come on and the engine control unit will automatically begin the...
Page 54
15. Location: On the left / right-hand rear mud guard. - WARNING - Avoid injury ! - Activate the external hydraulic control switches only while standing to the side of the machine (outboard of the tires). - DO NOT stand on or near the implement or between the implement and machine.
Page 55
19. Location: On the left-hand side of the engine oil pan. - WARNING; Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ▪ Always start and operate the engine in a well- ventilated area.
(15) Instructional Decals ① Instructional Decals and Attaching position – Cabin model The following instructional signs are placed on your tractor as a guide for your safety and for those working with you. Walk around the tractor and note the content and location of these instructional signs before operating your tractor.
Page 57
1. Location: On the right-hand control panel cover. - Throttle lever. - Part No. : 40233965 2. Location: On the right-hand side of the body panel cover under the instrument panel. - Key switch. - Part No. : 40008540 3. Location: On the right-hand side of the cabin rear steel plate.
Page 58
6. Location: On top of right-hand instrument panel cover. - Start and stop of the turbocharger engine - Part No. : 40394847 7. Location: On the right-hand side lever guide. - Hydraulic lift control (position and draft control lever) - Part No. : 40192090 - Mechanical Hydraulic Lift (MHL) models only 8.
1-3. Long-term storage (1) Preparation for storage ※ Wash the tractor cleanly and follow the procedure as below. Apply grease or lubricant oil or spray paint to the non-painted metal to avoid corrosion. Keep the tractor in a covered, dry and well-ventilated place.
▶ When restarting engine at the end of long-term storage, follow the instructions of Warning the “Preparation for Reuse” as below. (2) Check & Maintenance during storage Apply grease or lubricant oil regularly to the non-painted parts. Check the leakage of fuel, oil and coolant. If necessary, repair the damaged part. ...
(3) Preparation for Reuse ※ When using first after long-term storage, check each part as below. Inflate the tires to the recommended pressures and remove the blocking. Check the damaged part or loosen part. Check the leakage of fuel, coolant, engine oil, transmission and front axle oil. ...
2. Instruction for Safe Operation (1) The name of each part ① Cabin type Cabin(ROPS) Steering wheel Driver’s Seat Instrument panel Bonnet (Hood) Head lights Fender Sub step Fuel tank Front axle Front ballast weight (optional) 2 - 1...
2-1. Boarding and Exiting the tractor (1) Boarding the tractor ① Cabin type Whenever possible, use the left-hand side door Grab handle for entering. To enter the cabin, release the cabin door locked with the provided key and just pull the door grip. ...
(2) Seat adjustment ① Standard type Before operating the tractor, adjust the position of driver’s seat according to body size and length. 1) Seat F/R adjustment lever -.After sitting on driver’s seat, move the seat F/R adjustment lever up to release the lock. - Move the driver’s seat forward or backward depending on driver’s body length.
Page 66
② Optional - continued 3) Weight adjustment lever - PUSH the lever downward for light weight. Weight - PULL the lever upward for heavy weight after adjustment lever turning key switch to “ON” position. 4) Backrest angle adjustment lever - Lift the lever upward to adjust the backrest angle. - After adjusting, release the lever and check the backrest locked in place.
(3) Seat belt Always wear the seat belt before operating the Buckle tractor and adjust the belt to fit the operator. Seat belt 1. Insert the seat belt end into the buckle until a “click” indicates it is properly engaged. 2.
(4) Tilting steering wheel Press the steering tilt pedal down to release the steering wheel and tilt the steering wheel to the Steering tilt pedal desired position. Release the tilt pedal to lock the steering wheel Lock in place, and make sure to check the steering column locked in place.
(6) Exiting the tractor ① Door (Left / Right) Whenever possible, use the left-hand side door Door release lever for exiting the cabin. To open the left/right cabin door, push the door release lever outside, and use the grab handle to push the door outside.
2-2. Safety device (1) Hood (Bonnet) Hood (Bonnet) Hood is a protection device to prevent an unintended access to the rotating parts around engine; cooling fan, fan belt and rotating shaft and pulley. Do not remove and modify the hood. (2) Fender ...
(4) Roll-Over Protective Structure (ROPS) (optional) ① Cabin This Roll-Over Protective Structure, Cabin is an Cabin integrated and certified structure for driver’s safety. This structure will reduce the risk of serious injury or death when being over-turned. DO NOT remove, modify or repair the cabin arbitrary.
Page 75
Tachometer The tachometer shows the engine revolutions per minute (“30” means 3000rpm). The display will return to zero when the engine is not running Turn signal indicator (Left / Right) When turning the turn signal light switch to the left/right direction, the front/rear turn signal lights and this indicator will blink simultaneously.
Page 76
4WD indicator When pressing the 4WD switch to “4WD” position, this indicator will be turned on. When pressing down the brake pedals, the 4WD will be engaged automatically to brake the front wheels, and this indicator will be turned on. Quick turn indicator (optional) ...
Page 77
14 Engine coolant temperature gauge This gauge indicates the engine coolant temperature during operation. It activates when the operator turns the key switch to the ON position. The gauge will register cold with the key switch in the OFF position. ...
Page 78
16 LCD display panel ⓐ Hour meter & Engine diagnosis error code Battery voltage Hour meter If an error does not exist on the engine control, in normal operating condition, accumulated operation hours will be displayed If the display shows “0019.1”, it means the tractor has been operated for 19.1hours so far, (19 hours and 6 minutes) ...
Page 79
ⓕ Tire rolling circumference and Vehicle speed The rolling circumference of the rear tire and the ESC speed up/down switch vehicle speed are displayed in mm/inch and km/h/mph. Changing Unit(km/h mph, mm inch): Press the upper side of the ESC main switch shortly(within one second).
Page 80
19 Low fuel level warning indicator When the fuel level in the fuel tank becomes below minimum level, this indicator will be turned on. If this indicator turns on, fill the fuel tank immediately with fuel. When working on the uphill/downhill, the fuel can be exhausted before this indicator is turned on.
Page 81
24 DPF regeneration inhibited indicator When the DPF switch is pressed to Inhibited regeneration mode, this indicator will be turned on and the regeneration of the DPF will be stopped. 25 Exhaust gas temperature high indicator When the regeneration process in the DPF is working and the DPF temperature is over the designated temperature, this indicator will be turned on with continuous light.
(2) Key switch OFF - power off (engine stop) ON - power on & automatic glow Start Start - engine start As soon as the engine starts, turn the ignition key to ON position immediately. If not, it may cause damage to the starter motor.
(4) Clutch pedal This is used to engage or disengage the main transmission clutch for starting engine and shifting transmission gear. Depress the clutch pedal quickly and fully and release it slowly. When depressing the clutch pedal, If PTO mode switch is placed on;...
(6) Brake pedals When stopping the tractor, press both brake Brake pedal latch pedals together with depressing clutch pedal. If the brake pedals are not locked with pedal latch, left or right brake pedal can be operated independently. This one-brake pedal operation is useful to reduce the turning radius in field ground.
(7) Combination light switch Turning ON/OFF the lights Combination light switch is used to turn on/off the following lights. ① Instrument panel lights, ② Side lights. ③ Tail lights, ④ Headlights. To turn on/off the lights, turn the switch to the position where the related symbol is marked.
Page 86
Turning ON/OFF High beam When pushing the switch downward from neutral position, the switch will be locked and the high beam of the headlights① will be turned on. To turn off the high beam, return the switch to Neutral (Low beam) neutral position.
Page 87
Horn operation To sound off the horn, press the switch end to the inside. If releasing the switch, it will return to the original Left position and the operation of the horn will be stopped. Horn Operating turn signal lights Right ...
(8) Hazard warning light switch This is used to give information to other vehicles in an emergency status. If you press the triangle switch (symbol part), all the turn signal lights②,③ and indicators will blink. Use this hazard warning light switch in emergency situations according to your local traffic regulation.
(9) Grille work light switch This is used to turn on/off the griller work lights of the front grille. ON - Press the upper side(symbol part) of the switch. OFF - Press the lower side of the switch. Grille work Light switch ▶When driving on the road at...
(10) DPF switch The regeneration process is the process of burning and cleaning the soot accumulated in the DPF while driving. This switch is used to select the Regeneration mode or Inhibited regeneration mode. - Regeneration mode: If the soot is loaded over the designated level and the engine is warmed up enough, the DPF regeneration will be processed automatically by ECU.
Page 91
② DOC&DPF(CCRT) The Diesel Oxidation Catalyst (DOC) and the DOC&DPF(CCRT) Diesel Particulate Filter (DPF) is to reduce engine exhaust hydrocarbons, carbon monoxide and other toxic gases. This system converts exhaust emissions to harmless carbon dioxide and water. The DPF also traps Particular Matter (PM) ...
Page 92
④ Indicator illumination on instrument panel The indicators related to the DPF regeneration have several illumination figures and its meanings as follows. Read carefully and keep in mind the instructions well. Symptom & Indicators figures Possible cause Remarks Actions 1.
Page 93
⑤ Regeneration mode In this mode, the operator does not have to take any actions, the system is activated automatically by the engine electronic controller. NOTE : The regeneration is the normal operating mode. The regeneration will be activated by ECU ; - When soot’s rate reaches 100% or more.
Page 94
⑥ Inhibited regeneration mode NOTICE : Only use this mode when regeneration needs to be delayed or stopped because of an operation condition that may risk a fire hazard due to high exhaust temperatures during regeneration. NOTE : Even if the DPF regeneration indicator(1) is ON during the regeneration process, the inhibited regeneration mode can be set.
(11) Beacon lamp switch (if fitted) It is used to turn on/off the beacon lamp connected to beacon connectors. The beacon connectors are installed on the left and right-hand side under the cabin roof. ON - press the upper side (symbol part) of the switch. OFF –...
Important to owner, read carefully (Electro-Hydraulic Lift) Electrical power outlet socket Wiper switch Work light switch Remote control Lever (Page 3-50) ECS switch 4WD switch Joystick lever Differential lock (Page 3-51) switch PTO mode switch Throttle lever EHL control Main gear unit (Page 3-55) shift lever...
(3) Work light switch ① Cabin type (Front, Rear) Front Rear work light work light This is used to turn on/off the front/rear work switch switch lights. ON - Press the upper side (symbol part) of the switch. ...
(4) Window wiper&washer switch (Cabin only) This switch is used for operating front and rear Front window Rear window window wiper and washer. wiper&washer switch wiper&washer switch Press the upper side of its switch for operating only the front/rear wiper. ...
(5) Electrical power outlet socket (Cabin only) This is used to withdraw electric power for Power out socket charging of a cigarette lighter jack or cellular phone. In case of using a cigarette lighter jack(optional), push the cigarette lighter jack into the socket to heat the coil.
(8) 4WD switch Press the upper side(symbol part) of the switch 4WD switch for Four wheel drive.(4WD) Press the lower side of the switch for 2WD. Front wheel drive (4WD) is effective for the followings. -When traction is needed in plow ground. -When working on slippery ground.
(10) Differential lock switch This is effective for working on a slippery ground. If the tractor cannot go forward as one side rear wheel is slipping, depress the clutch pedal and Differential lock switch press down the upper side(symbol part) of the differential lock switch.
(11) PTO mode switch (optional) It is used to select AUTO or MANUAL mode of the PTO operation When the PTO mode switch is placed on ; PTO mode witch - MANUAL: PTO shaft will rotate independent on the clutch pedal or position control lever. - AUTO: If pressing the clutch pedal or lifting up the rear implement over the specified position, the PTO shaft will be stopped.
(12) PTO switch The engine starts only when the PTO switch is placed in “OFF” position for safety. After starting engine, you must comply with the following instructions for PTO operation. 1. Check the safety conditions around the implement.
(13) Engine Speed Cruise control (ESC) switch ① ESC main switch ESC main switch This switch is used to enable the Engine Speed Cruise control(ESC) function. If pressing the ESC main switch from position 0 to position 1 (Off –> Ready), - ESC indicator on the instrument panel will be blinked.
Page 106
② ESC speed up/down switch This switch is used to adjust the engine speed ESC speed up/down switch for ESC when the ESC is working. If pressing the upper/lower side of the switch, the engine speed will be; - Upper side: Increased.
3-3. Left-hand controls Important to owner, read carefully PTO gear Driver’s seat lever (if fitted) (See chapter 2) Range gear shift lever Down speed Control knob Creeper gear (chapter 3-5) lever (if fitted) (1) Range gear shift lever Three speed gear shift and neutral position is Range gear shift lever available.
(2) Creeper gear lever (if fitted) It is used to engage/disengage the creeper speed gear. Creeper gear - Pull the lever upward for creeper speed lever - Push it down for standard speed. Before operating the creeper gear lever, press down the clutch pedal, brake pedals and stop Creeper speed the tractor completely.
(4) Passenger’s seat (if fitted) When using the passenger’s seat, just lift the Passenger’s seat seat to the locked position. When folding the seat, push the passenger’s seat lever to the outside and fold it down. Release Passenger’s seat lever ▶...
3-4. Power Shuttle System (PSS) (if fitted) (1) Power shuttle lever (PSS) Your tractor has an advanced electro-hydraulic forward and reverse system which controls the Power shuttle lever movement (Forward/Reverse/Stop) of the tractor Forward by engaging or disengaging the multi-disk clutches.
Page 111
If the hydraulic pressure of the shuttle system goes lower than proper level during operation, corresponding error code (SPN, FMI code) will be displayed on the instrument panel with continuous alarm. At this time, move the shuttle lever to neutral position first. DO NOT try to operate the tractor any more, because the clutch engagement under a lower pressure can cause damage to the clutch plate even for a few seconds.
(2) Clutch pedal (PSS) This pedal is used to engage or disengage the engine power for engine start, transmission shift Clutch pedal and stopping tractor. To disengage the clutch, depress the clutch pedal fully. If PTO select switch is placed on “AUTO”...
(3) Clutch button (PSS) It is used to engage/disengage the main clutch Main gear shift lever before shifting the main gear shift lever instead of the clutch pedal. If pressing/releasing the clutch button, the engine power will be disengaged/engaged. ...
(5) Engaging speed +/- switch (PSS) It is used to adjust the engaging speed of the Engaging speed +/- switch power shuttle clutch when operating clutch pedal or power shuttle lever. Engaging speed adjustment of the clutch pedal; 1.
(6) Error Diagnosis Code (PSS) If a sensor or a valve related to the power shuttle system has failed, the corresponding error code, SPN code and FMI code will be displayed on the instrument panel as shown in the figure. Refer to the next page for SPN code and FMI code.
Page 116
(6) Error Diagnosis Code (PSS) - continued Component Description Shuttle lever sensor Short to PWR source 100000 F/R Lever Shuttle lever sensor Short to Ground Shuttle lever sensor & Neutral Switch Error Clutch pedal sensor Short to PWR source 100100 Clutch Pedal Clutch pedal sensor Short to Ground 100200...
3-5. Hydraulic system (1) Safety precautions Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury, comply with the instructions as below. -. Relieve all pressure before disconnecting hydraulic lines. -. Before applying pressure, make sure all connections are tight and components are in good condition.
(2) Steering system The hydraulic steering system controlled by fluid power provides you more convenience to operate the steering wheel. Notices when using the steering system. 1. If there is too much of a load in front-end loader bucket, it could be difficult to operate the steering wheel.
(3) Hydraulic lift Control (Mechanical Hydraulic Lift, MHL) The hydraulic lift system is operated by the position control and draft control lever. Position control lever Draft control lever Down speed control valve ① Position control To set the position (height) of the rear implement, Position control move the position control lever up/down during lever...
Page 120
② Draft control The working depth of the implement under the draft control is controlled automatically by the Upper link bracket draft load of the implement that detected from Draft sensing rod draft load sensor bracket and transmitted to the lift control valve.
Page 121
④ Down speed control knob It is use to adjust the down speed of the 3-point linkage. Turn the down-speed control knob to the right direction for slower down-speed of the implement, and to the left direction for faster down-speed.
(4) Remote control lever and Quick coupler (optional) These remote control levers are used to operate the hydraulic cylinder and/or motor of the implement attached to your tractor. If you push the remote control lever(s) forward, the hydraulic pressure works to the left-hand coupler(s) of the related lever(s), and the right-hand coupler(s) is connected to the drain line.
(5) Joystick lever (optional) Remote control joystick lever helps to operate the front-end loader comfortably. The joystick lever can be operated basically in four directions as shown in the right figure. If you move the joystick lever diagonally, loader and bucket cylinders will be operated at the same time.
(6) Auto lift control (MHL, if fitted) ※ It is used to lift the implement up to the highest position quickly and lower it down to the position Auto lift up switch set by position control lever without using the position control lever.
4. Operation and Work 4-1. How to handle new tractor (1) Check points ※ For new tractor, the followings must be checked once again even though there was sufficient quality management, inspection, regulating of each part in the factory. Appearance check - Is there any damage while transporting? ...
4-2. Engine Start and Stop ▶Check each part before starting the engine. ▶Check if there is some other people around before starting. Caution ▶Place all the levers and switches in NEUTRAL or OFF position. (1) Engine start 1. Sit in the driver’s 2.
Page 129
Warning ▶Only start engine outdoors or in a well ventilated place, as the engine exhaust fumes may cause sickness or death. ▶To avoid an explosion, never use starting fluid to start the engine. ▶Start the engine ONLY from the driver’s seat with depressing clutch pedal fully and placing all the transmission gear levers in neutral position.
(2) Start in cold weather Pull the throttle lever to the low idle position. Coolant Temp. Preheat time(s) Start the engine after the cold start aid indicator 60℃(140℉) is turned off according to the right table. 40℃(104℉) If the engine runs smoothly, carry out warm-up 30℃(86℉) for about 5~10 minutes at low idle position.
4-3. How to drive and stop (1) Transmission Warm-up in cold weather The tractor hydraulic oil also serves as the tractor transmission fluid. During cold weather operation, the hydraulic oil viscosity increases. This increase in oil viscosity restricts the oil's ability to flow and lubricate in the transmission and hydraulic circuits.
(2) How to drive ① Synchro-shuttle model 1. Lift up all the implements Main gear (front/middle/rear) from the ground shift lever after starting engine. Throttle lever Position control lever 2. Pull the throttle lever to the low speed position. Parking brake lever 3.
Page 133
② Power-shuttle model 1. Lift up all the implements Main gear (front/middle/rear) from the ground shift lever after starting engine. Throttle lever Position control 2. Pull the throttle lever to the low lever speed position. Parking brake lever 3. Place the power-shuttle lever in neutral position.
(3) Changing speed Depress the clutch pedal fully and operate all the Shuttle lever Throttle pedal shift levers correctly. Before shifting F/R Shuttle lever, range gear lever and creeper gear (if fitted), press down the brake pedals and stop the tractor completely. ...
(5) Stopping tractor 1. Press down the clutch pedal and brake Shuttle lever Throttle pedal pedals. Pull the throttle lever to “Low” speed position. Place the shuttle lever, main gear shift lever in neutral position and PTO switch to “OFF” position. 2.
(6) Parking Stop the tractor on a level surface, not on a slope. Disengage PTO and place all the transmission shift lever in NEUTRAL position. Lower the mounted implements on the ground. Apply the parking brake. ...
4-4. Transport on public roads (1) Safety rules when driving tractor on the roads When facing downhill, DO NOT place the transmission gear lever in neutral position. When driving the tractor on an unpaved road with a heavy rear implement on the 3-point linkage, do not drive fast and do not lift up the implement to the highest position.
(2) Light operation Cabin ① Cabin model Your tractor is equipped with the following lights. ① Headlights ② Side lights, Front turn signal lights and Hazard warning lights ③ Rear turn signal lights and Hazard warning lights ④ Tail lights and Brake lights Cabin ⑤...
(3) 7-Pole connector (optional) One of the standard 7-pole trailer connectors is provided and is mounted at the rear of the tractor. The connections of the 7-pole connector (viewed from the rear of the tractor) are as follows; ASAE Version Pin No.
(4) Notices when towing the tractor If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.
Page 141
Use a strong chain when towing the tractor. Tow the tractor from the rear using only the drawbar. Tow the tractor from the front using the tow pin in the front weights or front support. Have an operator steer and brake the tractor. If possible, run the engine to provide lubrication to the transmission and power steering.
(5) Notices when transporting the tractor When transporting the tractor by truck, trailer, etc., use suitable equipment or facilities to load or unload the tractor. Fix the tractor tightly to the vehicle with heavy- duty straps or chains. ...
4-5. Field Operations (1) Rear 3-point linkage ⑦ ⑥ ⑤ ① ④ ③ 1. Lift rod (RH) 2. Stabilizer ② 3. Lower link 4. Lift rod (LH) 5. Upper link 6. Lift rod pin 7. Top link pin When attaching a rear implement, comply with the followings. 1.
Page 144
① Upper link installation and adjustment ③ ⑥ ④ ⑤ Select a suitable attaching hole(2) depending on the implement. ② To adjust the length of the upper link, release the locking spring(3) and turn the sleeve(4) with handle(6). ...
Page 145
- Telescopic link type Pull up the link pin(1) and turn the sleeve (2) of the check link. Insert the link pin(1) into the hole and let it tightened firmly by locking spring. ① Stabilizer ▶When adjusting the stabilizer’s length, set the implement’s lateral swinging Notice clearance to be 20~40mm.
Page 146
⑤ Handling of the 3-point linkage ⑦ ⑥ ⑤ ① ④ ③ 1. Lift rod (RH) 2. Stabilizer ② 3. Lower link 4. Lift rod (LH) 5. Upper link 6. Lift rod pin 7. Top link pin When driving the tractor without attached implement, comply with the followings. 1.
(2) Power take-off (PTO) operation ① Safety precautions When PTO shaft is rotating, NEVER APPROACH the shaft. Check if PTO shield is attached correctly. If the shield is removed or damaged, replace it with a new one. Suitable Clothes & Protect Entanglement : When checking or attaching implement to the PTO shaft, wear tight fitting clothes and safety equipment instead of loose or long clothes.
Page 148
③ Attaching power take-off(PTO) drive shaft When connecting PTO drive shaft to the PTO shaft and implement, make sure to check that the locking pin of the PTO drive shaft is locked in place. When attaching PTO drive shaft, refer to the drawings as below for safety clearance zone. ...
Page 149
Implements with a high power requirement Example of PTO drive shaft should be operated with the 1000 rev/min PTO (21-spline shaft). (optional) When using the PTO output shaft to operate implements, it is recommended if possible that the implement is fitted with a slip clutch to avoid damage to the PTO output shaft and other tractor components.
Page 150
④ Changing the power take-off(PTO) shaft (optional, if provided) Warning Entanglement hazard ! ▶ Before attaching or detaching equipment or changing the PTO shaft: 1. Apply the parking brake. 2. Move all controls to neutral and PTO switch to “OFF” position. 3.
(3) Hitch and Drawbar (optional) When attaching towed equipment, use the hitch or drawbar. DO NOT use the 3-point linkage or other parts. If so, the tractor could turnover. When attaching/detaching towed equipment, be sure to check the pins locked in place correctly. ...
(4) Technically maximum permissible mass When working with a front-end loader or a rear heavy loaded attachment installed to the 3-point linkage, install the ballast weights on the counter-part axle to maintain front and rear weight balance of the tractor. If not, the front or rear axle can be strained and damaged by the overloaded weight. ...
(5) Tires and Load capacity For safe operation and secure the reliability of the driveline, use only approved tire combination and manage the specified tire air pressure regularly as below table. If using an unapproved tire combination or unsuitable tire air pressure, it may cause failure of the front/rear axle and reduce the reliability of the driveline.
(6) Adjusting wheel track and tire replacement If the front wheel track is adjusted, check the FENDER clearances between tires and tractor body case by case. If necessary, the steering angle must be adjusted. (refer to the chapter 4-5-(8) “Adjusting steering angle”...
Page 155
① Front wheel track – 9.5-24 6PR with rim & disk (W8x24) Unit : mm (inch) 1639(64.5in) 1493(58.8in) 1693(66.7in) (Standard track) 1549(61.0in) 1749(68.9in) 1603(63.1in) 1803(71.0in) 4 - 29...
Page 156
② Front wheel track – 11.2-24 8PR with rim & disk (W10x24) Unit : mm (inch) 1665(65.6in) 1667(65.6in) 1774(69.8in) 1777(70.0in) 1577(62.1in) (Standard track) 4 - 30...
Page 157
③ Rear wheel track – 14.9-30 8PR with rim & disk(W12x30) Unit : mm (inch) 1518(59.8in) 1624(63.9in) 1630(64.2in) 1736(68.3in) 1452(57.2in) (Standard track) 4 - 31...
Page 158
④ Rear wheel track – 16.9-30 8PR with rim & disk(W15x30) Unit : mm (inch) 1526(60.1in) 1646(64.8in) 1726(68.0in) 1446(56.9in) 1846(72.7in) (Standard track) 4 - 32...
(7) Using Front-end loader (if fitted) ① Safety precautions If attaching a non-approved front-end loader or heavy front-mounted implement, engine block or front axle can be damaged or broken. Contact your authorized local dealer. DO NOT attach any non-approved front- mounted implement by manufacturer.
Page 160
PRE-OPERATION CHECK, REAR BALLAST ! ▶ For tractor stability and operator’s safety, rear ballast should be added to the rear Caution of the tractor in the form of implements as counter weight like Back Hoe, Rotary Tiller, etc. The amount of rear ballast will be depend on the application. ②...
Page 161
③ Attaching points for Front-end loader When attaching the front-end loader, refer to the drawings as below. (Unit : mm) 4 - 35...
(8) Adjusting Steering Angle The steering angle must be checked or adjusted in case of; - If the front wheel track is adjusted. - When the front tires are replaced with new one having bigger diameter or width. - When installing a front implement such as front-end loader. ...
When attaching implements to the tractor, refer to the following specifications recommended as maximum capacity of each implement. DO NOT attach a bigger implement than these specifications. For other implements, contact your authorized local dealer. No. Implements Specification MT563 MT568 MT573 Max. vertical load Trailer...
(10) Ballasting weights (optional) Tractor ballasting For sufficient traction and maximum performance in heavy draft operations, and to counterbalance rear-mounted equipment, weight should be added to the tractor in the form of liquid ballast, cast iron weights, or a combination of both. Only enough weight should be added to provide good traction and stability.
Page 165
① Front ballasting weights (optional) It is used to balance the front/rear weight of the tractor. To remove the front ballast weights, unscrew the locking nut of the front ballast weights and disassemble the weight plates one by one. Locking nut Front ballast weight (kg) : 40kg x 4ea = 160kg or...
Page 166
② Rear ballasting weights (optional) - Rear wheel weights (Optional) To remove the rear ballast weights, connect the Connectors Bolts bumper to the suitable hoist, and unscrew the bolts in the right figure and disassemble the weight plates one by one if necessary. Rear weight (kg) : 45kg x 2ea = 90kg or 45kg x 4ea = 180kg ...
(11) Working in hazardous area Level of protection against hazardous substances: For cabin model, it provides protection against hazardous substances according to EN15695-1:2009 (Category 2). But it can provide only dust protection level by pressurizing air in the cabin with air filters. Do not use the tractor with crop sprayers in hazardous area.
4-6. Driving speed Driving speed of the tractor or revolution speed of the PTO shaft must be selected appropriately depending on the type of work, tires or ground conditions. For safety, operate the tractor at a suitable speed. (Unit: Km/h → Mile/h) ①...
Page 169
② Power shuttle models (optional, Global market) Standard transmission (F12xR12) Main gear Range gear km/h 1.52 2.14 2.87 3.70 4.44 6.26 8.40 10.84 12.30 17.35 23.27 30.02 mph 0.94 1.33 1.78 2.30 2.76 3.89 5.22 6.74 7.64 10.78 14.46 18.66 14.9 km/h 1.63 2.30...
5. Lubrication and Maintenance 5-1. General information Adequate lubrication and maintenance on a regular schedule is vital to maintaining your equipment. To ensure long service and efficient operation, follow the lubrication and maintenance schedules outlined in this manual. The use of proper fuels, oils, grease and filters, as well as keeping the systems clean, will also extend tractor and component life.
(1) Tightening Torque for normal assembly Check if the bolts or nuts of each part are loosened. If necessary, tighten it again as referring to the following table. For additional hardware, contact your authorized local dealer. Strength class marks 10.9T Hardware tightening torque (kg.cm) Tool...
Page 173
Identification markings Metric hex bolt head 1. Manufacturer's identification 2. Property class 5 - 3...
(2) Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. 2. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove.
Page 175
Pipe spec. Pre-torque Tightening torque Figure Remarks N · m { ㎏ f · m} N · m { ㎏ f · m} Outer dia. Thickness 1~1.5 29~34 3~3.5 29~34 3~3.5 Pipe 1~1.5 29~39 34~49 3~3.5 material: 1~2.5 44~59 4.5~6 49~69 1~2.5 69~98...
Page 176
Torque Thread Holes Figure Remarks N · m { ㎏ f · m} G 1/4 39~44 4.0~4.5 1. Materials of threaded hole: 47~54 4.8~5.5 Cast or steel. G 3/8 39~44 4.0~4.5 2. Assemble with packing G 1/2 47~54 4.8~5.5 washers. G 3/4 59~69 6.0~7.0...
(3) General specification - Diesel fuel Only use diesel fuel that conforms to “Lubricants and Capacity” in this manual or equivalent in your engine. Do not use any other low grade diesel fuel. NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust after-treatment system (if equipped).
(4) Biodiesel fuel Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methyl esters. NOTICE: Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751. NOTICE: It is imperative that you check which blend is approved for your engine with your authorized local dealer.
Page 179
Biodiesel Fuel can remove rust and particles from the inside of on-site fuel storage tanks that would normally adhere to the sides of the tank. Like particle deposits that commonly occur with Diesel Fuel, these particles can become trapped by the tractor fuel filters, causing blockage and shortening filter life.
(5) Refueling the tractor Fire hazard! Warning Warning ▶ When handling diesel fuel, observe the following precautions: 1. Do not smoke. Keep any type of flame away. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Always tighten the fuel tank cap securely. Failure to comply could result in death or serious injury.
(6) Change engine coolant to Organic Acid Technology (OAT) coolant Depending on the date of manufacture, your cooling system may be equipped with conventional ethylene glycol coolant or an Organic Acid Technology (OAT) coolant solution. You can easily identify OAT coolant solution by its yellow color. You should never mix the coolant types. ...
(7) Access for maintenance ① Opening Hood For safety, the hood must be closed and correctly latched before operating the tractor. The hood is hinged at the rear and a gas cylinder is attached to provide easy access to the engine for check and maintenance.
5-2. Maintenance chart Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
5-4. First 50 hour check After using first 50 hours, contact your authorized local dealer for maintenance if possible. - Replace engine oil & engine oil filter. (⇒ Refer to Every 300 hour check. See page 5-31) - Replace hydraulic oil filter. (⇒ Refer to Every 300 hour check. See page 5-32) - Replace power shuttle oil filter.
5-5. When the warning indicator lights (1) Drain water from Fuel filter 1. Disconnect the electric harness connector and Fuel pre-filter loosen the water sensor under the fuel filter and drain water inside the filter. (Approx. 150cc(9.1 in³)) 2. Tighten the water sensor and connect the electric harness connector.
(2) Engine oil pressure indicator This indicator① will be turned on when turning the key switch from “OFF” to “ON” position. After starting engine, this indicator must be turned off. If this indicator turns on while the engine is running, STOP THE ENGINE IMMEDIATELY.
5-6. Check before starting (Daily check) Before starting engine, check the followings carefully to avoid any failure or damage. Engine Wheel bolts and Damage of Headlights, Transmission Brake, Clutch coolant tightening of Turn signal lights, oil level pedal operation level each part Horn etc.
(2) Fuel tank ① Fuel and Fuel tank Capacity: See chapter 5-3, “Lubricants and Capacity” or the last page in this manual. If contaminants like water or dusts are mixed in Drum the fuel, it may cause a severe damage to the Impurities engine.
(4) Turn signal lights, Lights, Horn Check the operational status of the headlights, turn signal lights, horn and other illuminating lights. If the light is OFF suddenly when operating the switch, check the problems as followings. 1. Check the related fuse in the fuse box. See chapter 5-14-(4), “Fuse &...
(6) Air cleaner (Dry type) ① Cleaning filter element Filter element If the air-cleaner service indicator in the instrument panel is turned on, make sure to check and/or clean the filter element regardless of recommended service intervals in this maintenance chart.
(7) Cleaning of Radiator and Radiator screen Inspect the radiator and radiator screen for these items on a daily basis: Damaged fins, corrosion, dirt, grease, insects, leaves, oil, and other debris. Clean the radiator and radiator screen, if necessary. ...
Page 194
(9) Tightening state of bolts and nuts of each part Check if the bolts or nuts of each part are loosened. If necessary, tighten it again. Especially, check the bolts and nuts of the tires before starting engine, if necessary, tighten them. ▶...
(10) Adjustment of Clutch pedal play ① Synchro-shuttle (Mechanical) Normal distance: 20~40mm (0.8~1.6 in.) Lock nut If the distance is over the normal distance, adjust it as below. 1. Loosen locking nut and turn the clutch rod clockwise / counter-clockwise. 2.
(11) Adjustment of Brake pedal play Normal distance: 20~40mm. (0.7~1.6 in.) If the pedal play distance is over the normal distance, adjust it as below. 1. Loosen the locking nut and turn the brake rod clockwise / counter-clockwise. 2. If tightening the brake rod, the pedal play will be Brake rod increased, and if loosening, it will be reduced.
(3) Checking Transmission oil Stop the tractor on a level surface and apply the parking brake and lower implements to the ground. Clean around oil filling inlet and pull the gauge Oil filling inlet straight out. Check If the oil level is between MIN and MAX mark of oil gauge.
(5) Battery check Refer to the chapter 5-14-(5), “Batter handling and Notices” in this manual. (See page 5-54) (6) Air cleaner (Dry type) Refer to the chapter 5-6-(6) in this manual (See page 5-22). (7) Hydraulic hoses and Leakage ...
5-8. Every 100 hour check (1) Checking and adding Engine Oil specification and capacity: See chapter 5-3, “Lubricants and Capacity” or the last page in this manual. Checking engine oil level - Check and add the engine oil every 100 hours of operation.
5-9. Every 300 hour check (1) Replacing Engine oil and Filter ① Drain Engine oil Run engine for a few minutes to warm oil. Park the tractor on a level surface. Oil filling inlet Remove both LH and RH drain plugs of oil pan and drain the oil completely.
(2) Replacing Hydraulic Oil Filter Park tractor on level surface and apply parking brake and lower implements and stop the engine. This filter is attached under the right-hand floor. Carefully clean around the filter and set a clean container under the filter.
(4) Checking Brake oil Open the bonnet and check the brake oil level. If the oil level is between “MAX” and “MIN” marks, it means “Proper amount”. If necessary, add new brake oil. Make sure to check the specification, before adding new oil.
(5) Tension adjustment of Fan belt Adjusting plate If the tension of fan belt exceeds the normal Cooling water pump pulley value, loosen the bolts and adjust the tension. - Belt tension: crank shaft pulley ~ alternator pulley - Normal : approx. 10~12mm (0.4~0.5 in.) Bolts (When pressed by 98N (22 lb)) ...
(8) Cleaning fuel tank The contaminants like dusts, water and sediments in fuel tank shall cause to malfunction of the fuel injection system. Clean fuel tank periodically. The fuel tank is very heavy. Cooperate with other people to lift up/down the fuel tank after loosening nuts in the right figure.
5-10. Every 500 hour check (1) Changing Front axle oil ① Center housing Stop the tractor on a level surface and apply Air-breather Oil filling inlet & check port parking brake. Clean air-breather and the surrounding area. Set a container under the drain plug. ...
(2) Changing Transmission oil Stop tractor on a level surface and apply parking brake. Run engine for several minutes to warm Copper washer oil and lower implements and stop the engine. Set container under drain plugs and remove the drain plugs under the transmission and drain oil completely.
(3) Replacing Fuel filter cartridge ① Pre-fuel filter Pre-fuel filter Stop the engine and cool it down sufficiently. Set a clean container under the pre-fuel filter. Body Disconnect the electric harness connector of the fuel filter sensor and loosen the fuel filter sensor with collecting the fuel well.
(4) Replacing Cabin air filters Before servicing the filters, switch off the blower Cabin and close all the cabin doors and windows. air filters Cabin air filters are installed on the left and right- hand side under the cabin roof. ...
5-11. Every 1000hr or 1-year check (1) Replacing Air cleaner element (Dry type) If the air-cleaner service indicator in the Primary instrument panel is turned on, make sure to element check and/or replace the filter element regardless of recommended service intervals in this maintenance chart.
(2) Adjusting Engine valve clearance Contact your authorized dealer to check the valve clearance. Normal: 0.25mm (0.0098 in) Valve clearance If the gap is large, valves makes a loud tapping noise and if the gap is too small, it is hard to compress by which the engine output falls down or burns a valve.
5-12. Every 1500hr or 2-year check (1) Replacement of Engine coolant ① Check Radiator cap Stop the engine and allow the engine to cool down. Loosen the radiator cap slowly in order to relieve any pressure. Remove the radiator cap. ...
Page 213
Drain plug Drain cock ▶ Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Page 214
④ Fill Close the drain cock and install the drain plug on the engine and radiator. Fill the cooling system with the designated coolant. Do not install the radiator cap. For coolant specification and capacity, see chapter 5-3, “Lubricants and Capacity” or the last page in this manual. ...
(2) Cleaning Emission related parts The following items are major engine emission related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. -. EGR Cooler -.
5-13. Every 3000hr check (1) Cleaning Emission related parts The following items are major engine emission DOC&DPF assembly related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. -.
5-14. General maintenance (When required) (1) Air-bleeding from Fuel system Air in the fuel system may cause weak injection or a failure of the engine start or stop. To prevent such a failure, bleed the air from the fuel system. Manual feed pump Fuel injection pipe Common Rail...
Page 218
▶Cover the bleeding fuel with a rag so that it does not flow into other components. ▶Do not throw the exhausted waste fuel to any place. This may pollute the soil and Caution water seriously and also is prohibited legally. If violating, you would be responsible for that by civil or criminal case.
Page 219
② Air-bleeding from Fuel injection pipe DO NOT loosen the high-pressure fuel lines in Fuel injection pipe order to purge air from the fuel system. This procedure is not required. ▶ Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury.
(2) Air-bleeding from brake lines 1. As the brake system of this tractor is separated into left and right brake, the air bleeding must be carried out separately. 2. Stop engine and apply parking brake. Open the bonnet and fill the brake oil tank with new oil sufficiently.
(4) Fuse & Main fuse ① Cabin fuse box Cabin fuse Cabin fuse box is installed on the right cabin box cover filler. How to replace the fuse 1. Remove the fuse box cover. 2. Check if each fuse is damaged or not. 3.
Page 222
② Chassis fuse box Chassis fuse box is installed under the front console cover. How to replace the fuse Chassis fuse box cover 1. Remove the fuse box cover. 2. Check if each fuse is damaged or not. 3.
Page 223
③ Main fuse Main fuse is attached inside start motor cover in Cover the left side of the engine for protection the electrical circuit and components. Disassemble the start motor cover. Remove the fuse box cover, If necessary, replace it with a genuine part.
(5) Battery handling and Notices ※ Battery fluid (Electrolyte) is a solution of water and sulfuric acid. It makes poisonous gas which is very harmful to eyes, skin and clothing. And also this gas is explosive. Read the following instructions thoroughly before handling the battery. ①...
Page 225
② Notices in attaching/detaching the battery When detaching battery, remove the negative(-) terminal from the battery first. If not, when metal object is contacted between positive(+) terminal and the body, it may cause the dangerous spark. < When detaching > ...
Page 226
③ Notices in charging the battery using separate charger As the battery fluid makes poisonous gas which can explode during the charging, comply with the following instructions. 1. Detach battery from the tractor. 2. Wait until the battery is warmed to room temperature.
Page 227
④ How to use jumper cables ※ If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery, follow the instructions as below. ⓐ Connecting Jumper cables Check followings before connecting the cables. Red cable - Is the spring of clamp normal? - Is the cable and clamp cut-off?
(6) Alternator and drive belt - Check The tractor alternator① is belt-driven from the engine crankshaft pulley. It is important that belt slippage does not occur, or the charging system will be affected. To adjust the fan belt, see page 5-34. ...
(7) Turn signal light bulb- Replace ① Rear turn signal light bulb - replacement 1. Remove the rubber grommet from the socket. Carefully access the socket not to get hurt by mug guard bracket. 2. Turn the socket counter-clockwise and remove the socket from the housing.
(8) Headlight bulb - Replace ① Headlight bulb If a headlight bulb① fails to operate, the bulb must be replaced as below. 1. Open the tractor hood. 2. Remove the rubber grommet and harness connector. 3. Unlatch the locking spring on the bulb and remove the headlight bulb from the housing.
(9) Touch-up paint color The following color specifications are recommended for touch-up paint repairs. You must use acryl urethane paint. Color Parts Munsell number Sky Blue Hood, Fenders 10B 4/10 Dark Gray N2 Remote control lever guide Dark Gray N3 Left/Right-hand interior trims LS Cool Gray Instrument covers, Console...
5-15. Troubleshooting ▶ To avoid injury due to sudden start, apply parking brake and place the Warning transmission gear in NEUTRAL position before checking and repairing. System Faults Possible causes Solutions ▲ Start safety switch is not ▲ Depress the clutch pedal contacted fully ▲...
Page 233
System Faults Possible causes Solutions ▲ Lack of engine coolant ▲ Supplement ▲ Bad fan belt tension or broken ▲ Adjust belt tension or Engine overheat replace ▲ Dirt attached to the radiator ▲ Clean ▲ Air cleaner clogged ▲ Wash element The color of exhausted ▲...
Page 234
System Faults Possible causes Solutions ▲ Wrong brake pedal play ▲ Adjust ▲ Lining worn or broken ▲ Replace Brake does not work or only one side works. ▲ Left/right pedal play is different ▲ Adjust ▲ Air in brake line ▲...
Page 235
System Faults Possible causes Solutions ▲ Repair or replace ▲ Pump worn or part damaged ▲ Repair or replace ▲ Steering unit damaged or worn Hydraulic steering ▲ Repair ▲ Oil leakage by steering system does not work. cylinder piston seal damaged or worn ▲...
Page 236
System Faults Possible causes Solutions ▲ Abnormal wiring ▲ Check the tightening state of terminal and ground ▲ Alternator failure ▲ Repair or replace Battery is not charge ▲ Lack of fan belt tension or ▲ Adjust fan belt tension or broken replace ▲...
6. Air Conditioning System (Cabin type) 6-1. The name of each part of cooling and heating system Heater evaporator unit Heater hose Cut-off valve Cooler hose Condenser w/receiver drier Compressor ▶ Maintenance of the air conditioning system and components (Compressor, Receiver drier, Condenser, Heater evaporator unit and connection parts) must be Caution performed in a designated dealer.
6-2. How to use Air conditioner and Heater (1) How to operate air conditioner and heater Air-conditioner switch and Blower control switch - It is used to operate the air conditioner. If you push the air-conditioner switch and turn the blower control switch to 1~4 position, the operation lamp shall be ON and the air conditioner begins to work.
6-3. Every 6 month check (1) Checking refrigerant amount Check the refrigerant amount periodically. Contact your authorized dealer for it. The components of the air conditioning system have to be handled by authorized service experts. Refrigerant and capacity: R-134a, 750g (26.5 oz) (2) Cleaning Condenser and Radiator screen ...
(4) Belt tension adjustment Check if the belt tension is suitable and If Compressor necessary, adjust the belt tension with the tension adjust bolt. Tension : approx. 10~12 mm (0.4~0.5 in.) (when pressed by 50N (11 lb)) Check the damaged part of the belt and if Tension necessary, replace it with a new one after adjust bolt...
6-4. Every year check (1) Compressor check Check the oil leakage on the magnet clutch in front of the compressor. Check the abnormal noise sounds and if necessary, contact your authorized local dealer for check. (2) Control switch check ...
6-5. Using Cut-off valve (if necessary) When disassembling the air-conditioner hose ① line, comply with the following instruction; ① Turn the plastic cap counter-clockwise and remove it. ② Turn the high-pressure line valve (lower side) clockwise and tighten it. ③...
6-6. Troubleshooting Failures Cause Actions Fan motor does not turn. Fuse blown. Check and replace. Wiring cut off and poor Repair the wiring or connection. connect right. Failure of fan motor. Replace. Resistor, relay and switch Replace. cut off. Fan motor is normal but the air Evaporator or heater core Remove the obstacles volume is small.
Page 244
Failures Cause Actions The compressor does not turn or Belt loosened. Adjust the belt tension. it is hard to revolve. Temperature switch or Check refrigerant pressure switch is “ON”. amount. Coil of magnet clutch was Contact the dealer. shorted or cut off. Compressor failure.
Need help?
Do you have a question about the MT563 and is the answer not in the manual?
Questions and answers