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®
DLP Cinema
Projector
Installation Manual
®
DLP Cinema
Projector
NC3200S/NC3200S-A
NC3240S-A
Lamp Power Supply Unit
NC-32PS01/NC-32PS02

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Summarization of Contents

Introduction
Product Name Usage in Manual
Defines how product names are written and used within the manual.
Important Information and Safeguards
Precautions
General advice and safety precautions to read before using the projector.
Important Safeguards
Critical safety instructions for fire and shock prevention.
Machine Noise and Compliance
Information on noise levels and regulatory compliance notices.
Setup and Installation Guidelines
Lamp Power Supply Setup Conditions
Placement rules for the lamp power supply to ensure adequate ventilation.
Grounding and AC Power Connection
Steps and requirements for safe AC power connection and grounding.
Projector Installation Guidelines
General rules for projector setup, placement, and handling.
Authentication Data Backup
Procedure for backing up authentication data for cinema video signals.
Power Supply and Electrical Safety
Power Supply Specifications
Details on required AC power voltage and phase for projector and LPS.
Power Cable and Grounding
Connecting AC power safely and grounding requirements.
Fire and Shock Precautions
Critical safety advice for preventing fire and electrical shock hazards.
High Pressure Lamp Handling
Safety warning regarding the handling of the high-pressure lamp.
Cleaning and Lamp Safety
Cleaning Procedures
Instructions for cleaning the projector unit and lens.
Lamp Caution: Before Operation
Critical safety information and warnings before operating the lamp.
Eye Safety Warning
Warning about potential eye damage from looking directly into the lens.
Unplugging Caution
Cautionary advice on when not to unplug the projector's power.
Battery Handling and Disposal
Battery Handling Precautions
Safe practices and warnings for handling projector batteries.
Used Product Disposal
Environmental guidelines for the disposal of used electrical products.
Before Setting Up Your Projector
Lamp Power Supply Installation Conditions
Placement rules for the lamp power supply to ensure adequate ventilation.
Pedestal Installation Example
Visual guide showing the lamp power supply installed on the pedestal.
Exhaust Equipment Specifications
Requirements for connecting the projector's exhaust system.
Selecting Projector Lenses
Screen Type Classification
Classification of screen masks used for projector setup.
Wide Converter and Anamorphic Lens Selection
Choosing appropriate lenses for wide screens based on screen type.
Projected Image Magnification
Visualizing image magnification with wide converter and anamorphic lenses.
Primary Lens Selection Guide
Table detailing primary lenses and their magnification ranges.
Calculating Primary Lens Magnification
Formulas and examples for calculating required primary lens magnification.
Installation Tools
List of Tools for Projector Installation
List of tools required for installing the projector.
Carrying the Projector
Warning on Carrying
Critical safety warnings and precautions during projector transport.
Handle Installation Locations
Diagrams illustrating the possible locations for attaching carrying handles.
Installing and Removing Carrying Handles
Step-by-step guide for attaching and detaching carrying handles.
Removing Carrying Handles
Procedure for detaching the carrying handles from the projector.
Removing Projector Covers
Cover Identification
Labels and locations of the various projector covers.
Tamper Error on Cover Removal
Note on error messages displayed when covers are removed.
Cover Mounting/Removal Remarks
Notes regarding specific cover removal and mounting procedures.
Front Cover Removal and Mounting
Procedure for removing and mounting the projector's front cover.
Side Cover Removal and Mounting
Procedure for removing and mounting the projector's side cover.
Lens Side Cover Removal and Mounting
Procedure for removing and mounting the projector's lens side cover.
Top Front Cover Removal and Mounting
Procedure for removing and mounting the projector's top front cover.
Lamp Replacement Cover Removal and Mounting
Procedure for removing and mounting the lamp replacement cover.
Top Rear Cover Removal and Mounting
Procedure for removing and mounting the projector's top rear cover.
Setting Up Your Projector
Setup Procedure Overview
Step-by-step overview of the projector installation process.
Projector Installation
Positioning and leveling the projector using tilt feet and adjusters.
Pedestal and Level Adjuster Usage
Using the pedestal and level adjusters for proper projector setup.
Mounting Lamp Power Supply to Pedestal
Procedure for attaching the lamp power supply to the projector pedestal.
Connecting the Power Cable
Schematic Diagram of Connection
Overview diagram illustrating power cable connections for projector and LPS.
Power Supply Notes
Important notes on power supply types, cables, and specialist installation.
Lamp AC Power Supply Installation
Specifications for the AC power supply required for the lamp power unit.
Projector AC Power Supply Installation
Specifications for the AC power supply required for the projector head.
Common Items and Cables
General specifications for power cables, terminals, and common items.
Connecting Cables
Procedure for attaching power cables to connector blocks.
Connecting AC Power Cable to LPS
Procedure for connecting the AC power cable to the lamp power supply.
Connecting AC Power Cable to Projector
Procedure for connecting the AC power cable to the projector.
Connecting the Dedicated Interface Cable
Connecting the dedicated interface cable between the projector and LPS.
Mounting the Primary Lens
Removing Lens Holder Metals
Step to remove lens holder mounting metals.
Placing the Lens
Procedure for positioning the lens correctly before installation.
Inserting and Fixing Lens Holder
Attaching and securing the lens holder to the lens.
Removing Lens Cap
Step to remove the lens cap for installation.
Holding and Inserting Lens Unit
Guide for fitting the lens unit into its housing.
Connecting Control Signal Cable
Connecting the control signal cable to the projector.
Mounting the Front Cover
Procedure for attaching the projector's front cover after lens installation.
Mounting Wide Converter Lens Turret
Caution During Turret Handling
Safety advice for moving or handling the wide converter lens turret.
Accessories for Wide Converter Turret
List of parts included with the wide converter lens turret assembly.
Wide Converter Lens Turret Parts Description
Identification and description of the parts within the turret assembly.
Preparations for Turret Mounting
Tools and cautions required before starting turret installation.
Fixing Shafts (L and R) to Projector
Attaching the support shafts (L and R) to the projector.
Fixing Slide Unit to Shafts
Mounting the slide mechanism onto the installed shafts.
Mounting Bracket with Bolts
Attaching the bracket using M6 hexagonal socket head bolts.
Mounting Wide Converter or Anamorphic Lens
Procedure for attaching the wide converter or anamorphic lens.
Caution During Lens Rotation
Warning about finger safety when rotating the lens holder.
Mounting Lens Holder onto Wide Converter Lens
Attaching the lens holder to the wide converter lens.
Caution for Lens Protection
Advice to protect the lens with a cap during installation.
Mounting Lens Holder to Slide Unit
Attaching the lens assembly onto the slide unit.
Inserting Wide Converter Lens Connector
Connecting the wide converter lens power and control cable.
Installing Small Iris
Preparatory Operation for Iris Installation
Steps to perform before installing the small iris, including power off.
Removing Lens Side Cover
Step to remove the lens side cover to access iris components.
Moving the Reserve Tank
Step to move the reserve tank to access iris components.
Removing Fixing-Use Bracket
Removing a bracket that secures components for iris installation.
Mounting Small Iris
Procedure for installing the small iris into the projector.
Returning Reserve Tank to Original Position
Restoring the reserve tank to its original position after iris installation.
Mounting Lens Side Cover
Replacing the lens side cover after iris installation.
Mounting the Exhaust Equipment
Mounting Exhaust Hose to Air Outlet
Attaching the exhaust hose to the projector's air outlet.
Wrapping Protective Sheet Around Hose
Securing the protective sheet around the hose and connection.
Fastening Protective Sheet with Bands
Using accessory bands to fasten the protective sheet.
Mounting the Lamp Bulb
Caution for Lamp Bulb Handling
Safety warning regarding lamp bulb shock/vibration and handling.
Mounting the Option Board
Preparatory Operation for Option Board
Steps before installing option boards, including tool preparation.
Removing Blocking Panels from Slots
Removing protective panels from the option board slots.
Mounting Signal Input Board to Projector
Procedure for installing the signal input board into the projector slot.
Mounting the Cover to the Projector
Procedure for replacing the projector cover after board installation.
Setting Up Projector with Option Board
Configuring the projector to recognize and use the installed option board.
Confirming Option Slot Settings
Verifying the settings for installed option boards in slots A and B.
Projector Adjustment and Connecting
Adjustment and Connection Flow
Overview of the step-by-step procedure for projector adjustment and connection.
Recovering from Tamper Errors
Procedure to resolve errors caused by tamper detection circuits.
Tamper Error Recovery Procedure
Step-by-step guide for recovering from various tamper errors.
Detailed Tamper Error Recovery Steps
Explanation of each step in the tamper error recovery process.
Turning Your Projector On
Preparation for Power On
Steps to perform before powering on the projector and lamp.
Powering On Lamp Power Supply
Procedure to turn on the main power switch of the lamp power supply.
Powering On Projector Main Unit
Procedure to turn on the main power switch of the projector unit.
Disabling Key Lock
How to unlock the control panel buttons using the KEY LOCK button.
Activating Projector Power
Pressing the POWER button to turn on the projector.
Activating Lamp and Douser
Turning on the lamp and setting the douser state.
Setting Date and Time
Configuring Projector's Internal Clock
Setting the projector's date, time, and time difference from UTC.
Setting Projector Projection Method
Entering Service Personnel Menu
Procedure to access the service personnel menu using a passcode.
Selecting Projection Method (Image Orientation)
Setting the projector's projection method (front/rear).
Adjusting Lamp Bulb Shaft
Preparation for Bulb Shaft Adjustment
Steps to perform before adjusting the lamp bulb shaft.
Removing Bulb Adjustment Panel
Accessing the lamp bulb adjustment mechanism by removing the panel.
Calling Bulb Alignment Screen
Navigating the menu to access the bulb alignment screen.
Adjusting Z-Axis for Bulb Alignment
Aligning the lamp bulb along the Z-axis for optimal alignment.
Adjusting X-Axis for Bulb Alignment
Aligning the lamp bulb along the X-axis for optimal alignment.
Adjusting Y-Axis for Bulb Alignment
Aligning the lamp bulb along the Y-axis for optimal alignment.
Remounting Bulb Adjustment Panel
Replacing the bulb adjustment panel after completing alignment.
Adjusting the Primary Lens
Displaying Test Pattern
Using test patterns to aid in lens adjustment.
Adjusting Screen Ratio
Setting the aspect ratio using the primary lens controls.
How to Call Lens Center
Procedure to access the lens center adjustment function.
Adjusting Screen Size and Focus
Fine-tuning the projected image size and focus.
Adjusting Projector Setup Position
Leveling and positioning the projector for optimal screen alignment.
Final Focus Adjustment
Performing final adjustments to the image focus.
Exiting Lens Adjustment Menu
Steps to exit the lens adjustment screen and return to normal operation.
Adjusting Wide Converter or Anamorphic Lens
Indication of Adjustment Directions
Key indicating the directions for lens adjustment movements.
Z-Direction Adjustment Procedure
Adjusting lens spacing in the Z-direction for minimum distance.
Spacing Guide for Wide Converter Lens
Table providing recommended spacing values for wide converter lenses.
X-Direction Adjustment Procedure
Adjusting the lens position in the X-direction using the sensor.
Caution for Movable Sections
Safety note to avoid injury from movable parts during adjustment.
Wide Converter Lens Set Position Adjustment
Adjusting the lens set position using the sensor.
Y-Direction Adjustment Procedure
Adjusting the lens position in the Y-direction.
Adjusting Roll Angle (Anamorphic Lens Only)
Aligning the anamorphic lens for correct image orientation (horizontal/vertical).
Caution on Lens Holder Rotation
Warning about over-rotating the lens holder during adjustment.
Adjusting Tilt Angle
Aligning the lens tilt angle to correct image distortions.
Note on Tilt Angle Adjustment
Warning about potential lens contact during tilt angle adjustment.
Adjusting Pan Angle
Aligning the lens pan angle to ensure equivalent image heights.
Adjusting the Focus (Wide Converter Lens Only)
Focusing the image when using the wide converter lens.
Checking Wide Converter Lens Adjustment Results
Verifying the adjustment results of the wide converter lens.
Connecting Image Input Ports
Option Board Input Port Information
List of input ports available with different option boards.
Connecting Control Terminals
PC Control Terminal (RS-232)
Using the RS-232 terminal for serial connection to a PC.
Ethernet Port (LAN)
Using the LAN port for network connection to a PC or server.
LCD Menu
List of Menu Options
Overview of the projector's on-screen menu categories and functions.
Configuration Menu Details
Specific options available within the Configuration menu.
Information Menu Details
Specific options available within the Information menu.
Accessing Service Personnel Menu
Procedure to enter the service personnel menu using a passcode.
Title Select Functionality
Selecting titles for projection and registering them to preset buttons.
Test Pattern Selection
Choosing and displaying test patterns for calibration.
Lamp Setup and Brightness Adjustment
Adjusting lamp output (brightness) and controlling current.
Lens Control Options
Adjusting lens position, size, and focus of the projected screen.
Focus and Zoom Adjustment
Adjusting the size (Zoom) and focus of the projected image.
Douser Mode Settings
Configuring the douser function for screen muting during signal switching.
Turret Control Options
Controlling the wide converter lens turret manually or automatically.
Panel Key Lock Functionality
Locking and unlocking the projector's control panel buttons.
Auto Key Lock Settings
Enabling or disabling the automatic locking of the control panel.
Unlit Mode Settings
Setting projector behavior when the lamp is unlit or off.
3D Connector Configuration
Selecting ports for 3D video systems input/output.
Factory Default Reset
Restoring the projector's settings to factory defaults.
Option Slot Configuration
Configuring devices mounted in slot A and B (standby mode only).
Image Orientation Settings
Setting the projector's projection direction (front/rear).
Lens Center Position Adjustment
Moving the lens shift to the center position.
Multi-Media Switcher (MMS) Selection
Selecting whether to use the multi-media switcher (MMS).
Baudrate Settings
Setting the serial communication speed (bps) for PC connection.
Date and Time Setting
Configuring the projector's internal clock with date and time.
New Bulb Setup
Resetting lamp time and selecting bulb type after replacement.
Bulb Warning Configuration
Setting the time for displaying lamp bulb warning messages.
New Lamp House Settings
Resetting lamp house time and selecting lamp house modes.
Bulb Alignment Adjustment
Fine-tuning the lamp bulb alignment for optimal performance.
Usage Time Reset
Resetting usage timers for fans and air filters.
New Router Setup
Configuring router settings after replacement with default values.
Memory Function for Lamp and Lens
Saving current lamp and lens status to projector memory.
Preset Button Title Assignment
Assigning titles to preset buttons (1-8) for quick selection.
Lamp Information Display
Viewing lamp output, type, and hours of use.
Preset Button Title Display
Displaying titles assigned to preset buttons.
Usage Information Display
Viewing usage times for projector, lamp, fans, and filters.
Error Code Display
Viewing error codes and messages when errors occur.
System Version Information
Displaying version details for the projector head.
SIB Version Information
Displaying version details for the signal input board (SIB).
IMB Version Information
Displaying version details for the image media block (IMB).
MMS Version Information
Displaying version details for the multi-media switcher (MMS).
IP Address Display
Viewing the projector's IP address.
Setup Date Display
Viewing the date when the projector was initially set up.
Option Status Display
Checking the link status of devices mounted in slots A and B.
Steps to Upgrade to 4K
List of Parts for 4K Upgrade Kit
Components required for the 4K resolution upgrade kit.
List of Tools for 4K Upgrade
Tools required for performing the 4K upgrade procedure.
Summary Flow for 4K Upgrading
Overview of the step-by-step process for upgrading to 4K resolution.
Removing Projector Covers and Lens
Procedure for disassembling the projector to access components for upgrade.
Upgrade Kit Parts Replacement
Procedures for replacing specific components included in the 4K upgrade kit.
Replacement of INTEGRATER ROD
Detailed steps for replacing the INTEGRATER ROD component.
Replacement of PRISM ASSY
Detailed steps for replacing the PRISM ASSY component.
Mounting G-FSB COOLING ASSY
Procedure for installing the G-FSB COOLING ASSY.
Installing Gaskets to CPU PWB Bezel
Attaching gaskets to the CPU PWB bezel.
Replacement of PJDIV PWB
Procedure for replacing the PJDIV PWB.
Replacement of CN6 Connector
Procedure for replacing the CN6 connector.
Other Parts Replacement
Procedures for replacing other components, including the ICP.
Replacement of the ICP
Procedure for replacing the ICP component.
Software Update
Procedure for updating the projector's software using DCC for S2.
Adjustment of INTEGRATER ROD
Calibrating the INTEGRATER ROD after replacement.
Confirm the Upgrade
Final steps to confirm the successful completion of the upgrade.
Mounting Covers and Lens After Upgrade
Reassembling the projector covers and lens after the upgrade.
Attaching Name Plate and Serial Number Labels
Applying identification labels included with the upgrade kit.
Service Door and Marriage Tamper Initiation
Resetting service door and marriage tamper statuses.
Final Error Check
Verifying that no errors are present after the upgrade is completed.
Digital Certification Registration
Registering the digital certification after the upgrade is complete.
Appendix
List of Registered Titles (Factory Shipped)
Titles cataloged in the projector before shipping from the factory.
Error Code List
Reference list of error codes and their corresponding error messages.
ICP Board Battery Replacement
Warning on Battery Replacement
Safety precautions and warnings for battery replacement procedure.
Note on Battery Replacement Procedure
Important notes and cautions during the battery replacement process.
Turning Off Projector Power
Step to power off the projector before starting battery replacement.
Removing Cables from Connection Unit
Disconnecting cables connected to the projector.
Removing the Side Cover
Step to remove the side cover to access the ICP board.
Removing Boards from Slots A and B
Removing installed boards from the projector's slots A and B.
Removing the ICP Board
Detaching the ICP board from the projector.
Removing the Battery from ICP Board
Procedure to remove the coin battery from the ICP board.
Note on Battery Removal Tool Usage
Caution regarding the use of tools for battery removal.
Fitting the New Battery
Installing the new coin battery into the ICP board socket.
Mounting Boards in Slots A and B
Reinstalling boards into the projector's slots A and B.
Mounting ICP Board into Projector
Reinstalling the ICP board into the projector.
Attaching the Side Cover
Replacing the projector's side cover.
Reconnecting Cables
Reattaching cables that were removed during the procedure.
Turning Projector Power On
Powering on the projector after completing the battery replacement.
Reconfiguring Marriage
Reconfiguring the projector's marriage after battery replacement.
Outline Drawings
Signal Input Board (NC-80LB01) Outline
Dimensions and outline drawing for the NC-80LB01 signal input board.
Signal Input Board (NC-80DS01) Outline
Dimensions and outline drawing for the NC-80DS01 signal input board.

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