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Manuals
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Redlands Manuals
Farm Equipment
JUMBO 1211
Operator's manual
Redlands JUMBO 1211 Operator's Manual
Round straw baler
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Baler Technical SpeciCation
Safety Information
Safety Plates Locations
General Recommendations
Hitching Machine to the Tractor
Product Blockage Removal
Before & During Machine Operation
Danger of Re
Handling of Bales
Road Circulation
Allowable Slopes
Area of Danger
Power Take off (PTO )
Servicing the Machine
Hydraulic System
Machine Lifting Guidelines
Baler Operating Steps
Baler Parts and Function
Basic Parts Name
Lower Link and Upper Link Pin
Pickup Assembly
Shear Bolt
Lever and Lock Plate
Chain and Bolt (Lower Limit)
Reel Chain and Clutch Assembly
Crop Cover, Cover Shield & Side Cover
Roller Chamber
Springs (Tension Spring)
Rod and Bracket
Bale Indicator Rod
Bale Ejector
Hydraulic Power Pack and Lever
Installation Instructions
Applicable Tractor Size
Assembling the Machine
Attachment of Power Pack
Operation Rope
Attachment of Buzzer
Attaching to a Tractor
Preparation for Attachment
Attaching to Standard 3 Point
Connection
Method of Twine Routing
Attachment of Universal Joint
Universal Joint Length Check
Method of Cutting
Method of Outer Safety Cover
Removal
Connection of Universal Joint
Inspection before Operation
Inspection of the Tractor Parts
Inspection of Connecting Parts
Inspection of the Machine
Inspection in Tractor Engine Running
Inspection of the Tractor Hydraulic
Inspection of Machine Hydraulic
System
Operation Method
Purpose of this Machine
Adjustment for Operation
Adjustment of Twine Winding Numbers
Adjustment of Cover Shield and Side
Cover
Adjustment of Bale Density
Operation Method in Eld
Transportation
Safe Keeping off Season
Maintentance after Operation
Detaching from a Tractor
Storage in out of Season
Maintenance Instructions
Routine Maintenance Table
Lubricant SpeciCation Table
Lubricant Points
Gear Box Oil
Worm Gearbox Lubrication
Bucher Hydraulic Pump
Swing Bracket Ange RH
Swing Bracket Ange LH
Sprocket (Shear Bolt)
Roller Chain Lubrication Manual
Automatic Roller Chain
Lubrication
Lubrication Oil Pump Adjustment
PTO Shaft Greasing
Maintenance after Operation
Chain Tension Adjustment
Fixed and Movable Frame Chain Tension
Adjustment of Small Chain
Tension Plate
Adjustment of Power Pack Chain
Adjustment of Pickup Chain Tension
Adjustment of Clutch Spring
Adjustment of Twine Spring Tension
Adjustment of Arm Tension Spring
Adjustment/Replacement of Binding Knife (Blade)
Adjustment of Pick up Suspension
Spring
Adjustment of Bale Density Detection
Link
Adjustment for Closing Speed of Gate
Trouble Shooting
Pickup Assembly
Universal Joint
Twine Winding Assembly
Electrical
Gearbox
Tail Gate Opening in Hull Frame
Bale Nish
Warranty Registration CertiCate
Warranty Terms and Condition
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Baler Technical SpeciCation
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ROUND STRAW BALER
OPERATOR'S MANUAL
RAM001/SB/01
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Summarization of Contents
Preface
Introduction
Baler Technical Specifications
Bale Size and Dimensions
Specifications for bale diameter, length, and weight, plus baler dimensions.
Tractor Requirements
Essential tractor specifications like power, linkage, and clutch type.
Safety Information
Safety Plates and Warning Symbols
Identifies safety decals, their locations, and meanings on the machine.
General Operational Safety Guidelines
Crucial recommendations for safe operation and maintenance.
Safe Machine Handling and Connection
Procedures for hitching, preventing blockages, and safe operation.
Hazard Identification and Prevention
Details on fire risks, road safety, slopes, PTO, and lifting hazards.
Machine Servicing and Hydraulic Safety
Safe practices for maintenance, hydraulic systems, and lifting.
Baler Operating Steps
Pre-Start Operational Checks
Steps to perform before starting the baler, including twine and tension checks.
Key Operation Procedures
Steps during operation, covering pick-up, twine winding, and bale ejection.
Baler Parts and Function
Component Identification
Labels and names for the main parts of the baler.
Pick-up and Bale Formation Systems
Explains the pick-up assembly, roller chamber, and bale indicator.
Drive and Tensioning Mechanisms
Details on chain tension, clutch, springs, and covers.
Hydraulic and Ejection Systems
Functionality of hydraulic power, bale ejector, and linkage pins.
Installation Instructions
Tractor Compatibility and Attachment
Guidance on selecting suitable tractors and attaching the baler.
Machine Assembly and Connections
Step-by-step guide for assembling the baler and making connections.
Pre-Operation Inspection
Tractor and Connecting Parts Check
Inspecting tractor components, 3-point hitch, and universal joint.
Machine Component Integrity Check
Verifying nuts, bolts, chains, tensioners, and knife sharpness.
Running System and Hydraulic Checks
Inspecting systems while the tractor engine is running, focusing on hydraulics.
Operation Method
Machine Purpose and Initial Setup
Intended use, pick-up height, and lever adjustments.
Baling Process Adjustments
Adjusting twine winding, cover shields, and bale density for optimal results.
Field Operation and Windrowing
Techniques for making windrows and operating efficiently in the field.
Off-Season Storage and Maintenance
Post-Operation Care
Recommended maintenance steps after using the baler.
Detaching and Storage Procedures
Safely disconnecting from the tractor and storing the machine.
Maintenance Instructions
Routine Maintenance Schedule
Table outlining regular maintenance tasks and their frequencies.
Lubricant Specifications and Points
Details on oils, greases, quantities, and lubrication points.
Component-Specific Maintenance
Maintenance for gearboxes, hydraulics, PTO, chains, and pumps.
Adjustment Procedures
Guides for adjusting chain tensions, clutch springs, and suspension.
Trouble Shooting
Pickup Assembly Issues
Common problems and solutions for the baler's pickup mechanism.
Drive Train and Binding Problems
Troubleshooting universal joints, twine binding, and electrical faults.
Bale Ejection and Finish Issues
Resolving problems with tail gate operation and bale quality.
Warranty Registration Certificate
Warranty Terms and Conditions
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