Table of Contents
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Table of Contents
Related Manuals for Redlands JUMBO 1209
Summarization of Contents
3. Safety information
3.1. Safety plates - locations
Decals indicating safety hazards and their placement on the machine.
Danger, Warning and Caution Labels
Explanation of safety and information signals applied to the machine.
3.2. General recommendations
Guidelines for safe operation, maintenance, and handling of the baler.
3.3. Hitching the machine to the tractor
Instructions and precautions for connecting the baler to a tractor.
3.4. Product blockage removal
Procedure for safely clearing product blockages from the pick-up.
3.5. Before and during machine operation
Safety procedures before and during baler operation.
3.6. Danger of fire
Information on fire risks associated with straw and precautions.
3.7. Handling of bales
Guidelines for safely transporting and handling bales.
3.8. Road circulation
Regulations and safety measures for transporting the baler on roads.
3.9. Allowable slopes
Maximum permissible slopes for safe operation to prevent overturning.
3.10. Area of danger
Identification of danger zones around the machine during operation.
3.11. Power take off (P.T.O)
Safety instructions and procedures for using the PTO.
3.12. Servicing the machine
General guidelines and precautions for maintaining and servicing the baler.
3.13 Hydraulic system
Information and precautions regarding the machine's hydraulic system.
3.14. Machine lifting guidelines
Instructions for safely lifting and moving the machine.
5. Baler parts and function
5.1 Basic parts name
Identification and naming of major components of the baler.
5.2. Lower link and upper link pin
Description of how the lower and upper links connect to the tractor.
5.3. Pick-up assembly
Explanation of the pick-up mechanism for gathering baling material.
5.4. Shear bolt
Function of the shear bolt in protecting the machine from overload.
5.5. Lever and lock plate
How the lever and lock plate are used for pick-up height adjustment.
5.6. Chain and bolt (Lower limit)
How chain and bolt limit the pick-up height from the ground.
5.7. Reel chain and clutch assembly
Function of the reel chain and friction clutch for the pick-up.
5.8. Crop cover, Cover shield and side cover
Role of covers in conveying material smoothly to the chamber.
5.9. Roller chamber
Formation of the bale chamber by rollers and their function.
5.10. Springs (Tension spring)
How tension springs provide proper tension to the roller chain.
5.11. Rod and bracket
Mechanism for adjusting bale density using rod and bracket.
5.12. Bale indicator rod
Function of the bale indicator rod showing bale progress.
5.13. Bale ejector
How the bale ejector functions to move finished bales away.
5.14. Hydraulic power package and lever
Role of hydraulic power package and lever in opening/closing the gate.
6. Installation instructions
6.1. Applicable tractor size
Recommended tractor power and type for optimal machine performance.
6.2. Assembling the machine
Step-by-step instructions for unpacking and assembling the baler.
6.3. Attachment of power package operation rope
Procedure for attaching the power package operation rope.
6.4. Attachment of Buzzer
How to connect the buzzer to the tractor's power.
6.5. Attaching to a Tractor
Safety precautions and steps for attaching the baler to a tractor.
6.6. Method of twine routing
Sequence for routing twine through the baler.
6.7. Attachment of universal joint
Procedures for attaching and checking the universal joint.
7. Inspection before operation
7.1. Inspection of the tractor parts
Checking tractor components as per its operation manual.
7.2. Inspection of connecting parts
Checking 3-point connection and universal joint for proper condition.
7.3. Inspection of the machine
Checking nuts, bolts, chains, shear bolt, and knives for wear and tension.
7.4. Inspection in tractor engine running
Checking hydraulic system performance while the tractor engine is running.
8. Operation method
8.1 Purpose of this machine
Intended uses of the baler for different crops and moisture content.
8.2 Adjustment for operation
Adjusting pick-up tine height and selecting operation/transport positions.
8.3. Adjustment of twine winding number
Adjusting twine winding based on crop and bale handling conditions.
8.4. Adjustment of cover shield and side cover
Adjustments related to cover shield and side cover.
8.5. Adjustment of bale density
Adjusting bale density by modifying rod position or traveling speed.
8.6. Operation method in field
Procedures for making windrows and operating the baler in the field.
8.7. Transportation
Steps for safely transporting the baler.
9. Safe keeping - Off season
9.1. Maintenance after operation
Tasks to perform after operating the baler to ensure its longevity.
9.2. Detaching from a tractor
Steps for safely disconnecting the baler from the tractor.
9.3. Storage in out of season
Procedures for cleaning, protecting, and storing the baler during off-season.
10. Maintenance instructions
10.1. Routine maintenance table
Table outlining regular maintenance tasks and frequencies.
10.2. Lubricant - specification Table
Table specifying oil and grease types, quantities, and points.
10.3. Lubrication points
Diagrams and descriptions of all lubrication points on the machine.
10.4. Gear box oil
Procedure and frequency for checking and changing gearbox oil.
10.5. Worm gearbox lubrication
Procedure and frequency for checking and lubricating the worm gearbox.
10.6. Bucher hydraulic pump
Procedure and frequency for checking and changing hydraulic oil.
10.7. Swing bracket flange RH
Lubrication instructions for the right swing bracket flange.
10.8. Swing bracket flange LH
Lubrication instructions for the left swing bracket flange.
10.9. 16T Sprocket (shear bolt)
Lubrication instructions for the 16T sprocket.
10.10. Roller chain lubrication - Manual
Manual lubrication procedure for roller chains.
10.11. Automatic roller chain lubrication
Information about the automatic roller chain oiling system.
10.12. Lubrication oil pump adjustment
How to adjust the lubrication oil pump for proper delivery.
10.13. PTO shaft greasing
Instructions for greasing the PTO shaft, especially at equal angles.
10.14. Maintenance after operation
A list of maintenance tasks to perform after using the machine.
10.15. Chain tension adjustment
Procedures for adjusting chain tension for smooth power transmission.
10.16. Adjustment of clutch spring
How to adjust the sliding clutch springs.
10.17. Adjustment of twine spring tension
How to adjust the twine spring length.
10.18. Adjustment of arm tension spring
How to adjust the arm tension spring length.
10.19. Adjustment/Replacement of binding knife (blade)
Procedures for adjusting or replacing the binding knife.
10.20. Adjustment of Pick-up suspension spring
Adjusting the pick-up suspension spring length.
10.21. Adjustment of bale density detection link
Adjusting the bale density detection link for proper bale formation.
10.22. Adjustment for closing speed of gate
Adjusting the closing speed of the baler gate.
11. Trouble shooting
11.1. Pickup Assembly
Troubleshooting common issues with the pickup assembly.
11.2. Universal joint
Troubleshooting common problems with the universal joint.
11.3. Twine binding assembly
Troubleshooting issues related to the twine binding process.
11.4. Electrical
Troubleshooting common electrical issues.
11.5. Gearbox
Troubleshooting problems related to the gearbox.
11.6. Tail gate opening in Hull frame
Troubleshooting issues with the tail gate opening.
11.7. Bale finish
Troubleshooting issues affecting bale shape and quality.
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