Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Redlands JUMBO 1208
Summary of Contents for Redlands JUMBO 1208
- Page 1 ROUND STRAW BALER OPERATOR’S MANUAL RAM001/SB/01...
- Page 3 Preface Redlands Ashlyn Motors Plc Tractor Operated Round Baler Operator’s Manual MODEL: SBA 330, SBA 330 EXTRA WIDE, JUMBO 1208, JUMBO 1209, JUMBO 1211...
- Page 5 If you lose the Operating Instruction manual, please subscribe it from the sales department of Redlands or its authorized distributors. The equipment should be operated by trained personnel only. Improper use by untrained personnel may result in accidents or personal injury. Warranty on the equipment is void if operated by untrained personnel or for non recommended applications.
-
Page 7: Table Of Contents
Table of Contents 1. Introduction…………………………………..4. Baler operating steps…………...……… 5. Baler parts and function………………..… 2. Baler technical specication …………..5.1. Basic parts name……………………….…. 3. Safety information ........ 5.2. Lower link and upper link pin………..… 3.1. Safety plates locations ....5.3. Pickup assembly…………………………... 3.2. - Page 8 Table of Contents 6. Installation instructions 7.3. Inspection of the machine……………..… 7.4.Inspection in tractor engine running….… 6.1. Applicable tractor size……………...… 7.4.1.Inspection of the tractor hydraulic…… 6.2. Assembling the machine…………...… 7.4.2.Inspection of machine hydraulic 6.3. Attachment of power pack system…..… operation rope…...… 6.4.
- Page 9 Table of Contents 10.Maintenance instructions…………..10.15.3.Adjustment of power pack chain……… 10.15.4.Adjustment of pickup chain tension… 10.1.Routine maintenance table……..10.16.Adjustment of clutch spring …………… 10.2.Lubricant specication table…..10.17.Adjustment of twine spring tension …… 10.3.Lubricant points…………....10.18.Adjustment of arm tension spring ……… 10.4.Gear box oil……………………...
-
Page 11: Introduction
Indian agriculture scenario by combing user friendly features, economical prices and low ownership costs. The Redlands Ashlyn motors plc had developed round baler, based on years of extensive research and development. Given proper care and attention, the machine will provide years of reliable and dependable performance. -
Page 12: Baler Technical SpeciCation
2. Baler technical specication SBA 330 MODEL SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211 EXTRA WIDE Bale size Bale Diameter (mm) Bale Length (cm) 1042 Bale weight ( Kg ) 14-17 18-22 24-28 28-32 25-35 Baler dimension Length (cm) - Page 13 2. Baler technical specication SBA 330 MODEL SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211 EXTRA WIDE Bale forming roller Bale forming chamber type Fixed No of rollers Roller diameter 15 cm Roller type Galvanized hollow round section with six protrusion equally formed on periphery...
- Page 14 2. Baler technical specication SBA 330 MODEL SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211 EXTRA WIDE Twine binding system Twine arms Twine binding gearbox type Worm (80T) Automatic twine binding Mechanical linkages and springs Automatic bale ejection Manual or automatic...
-
Page 15: Safety Information
3.Safety information We aware of all safety information: follow all safety precautions and practice safe maintenance and service of machinery, at all times. Warning, caution, note & environment messages: When reading this manual, pay particular attention when you see the symbols below i.e. warning, caution, note and environment. -
Page 16: Safety Plates Locations
Safety warning indication sign decals are xed in machine for operator and bystander awareness of following safety hazards Figure No: 1 Note: If the visibility of symbol are missing, please replace with the similar new one. Contact Redlands dealers for purchase of new symbol Operators Manual Page 14 RAM001/SB/01... - Page 17 Danger, Warning and Caution Labels The gures 1 represent the safety and information signals applied to the machine. The meaning of each signal is explained below. 1 and 2. General Danger: Prior to carrying out maintenance or repair work, stop the tractor and remove the ignition key.
-
Page 18: General Recommendations
3.2. General recommendations Read carefully this manual before starting, operating and servicing the Baler. · Before running the baler, the operator must be informed about and trained to the machine use. · Do not operate the baler if wearing clothes which might entangle into running parts. ·... -
Page 19: Hitching Machine To The Tractor
3.3. Hitching the machine to the tractor · Before hitching the machine to the tractor, make sure that the latter is in good working order and that brakes work correctly, particularly, if the machine is to be used on gradients. ·... -
Page 20: Product Blockage Removal
3.4. Product blockage removal Do not remove from or introduce products into the pick-up device with hands or feet while the baler WARNING is running. Unload the bale In case of product blockage removal, do the following: · Do not approach the pick-up device when it is running; ·... - Page 21 · Do not stand between the tractor wheels and the machine when the engine is on. · Before opening the tail gate, make sure that the area behind the baler is clear. · Never open gates or guards while the tractor is running. WARNING Figure No: 4 Do not stand on the upper guard of the pick-up or on running boards while the...
-
Page 22: Before & During Machine Operation
3.5. Before and during machine operation a.Before machine operation · Before starting the machine, make sure that all safety guards are in perfect working order and correctly tted. · Only the driver must operate the tractor; no passengers are allowed on the baler. ·... -
Page 23: Danger Of Re
3.6. Danger of re WARNING - DANGER: WARNING Straw is highly inammable, it might cause re. In case of re, immediately unload the bale and WARNING move away from the machine. If necessary, disconnect the machine from the tractor. · Fire risks can be avoided by keeping the machine clean. ·... -
Page 24: Road Circulation
3.8. Road circulation · During road transport, follow the regulations in force and drive tractors with adequate towing weight only (see the registration certicate of the tractor). · Do not use the machine as transportation means. · Before towing the machine on the road, raise the pick-up completely and close the valve on the hydraulic hose ·... -
Page 25: Allowable Slopes
3.9. Allowable slopes WARNING - DANGER: The image shows the maximum permissible slope in hard grounds, free from hollows and obstacles, with the machine in running order Danger of overturning: do not use the machine on terrain whose slope exceeds the allowed limit Max 20% Max 20% or a lower slope if other hazards are present... -
Page 26: Area Of Danger
3.10. Area of danger WARNING - DANGER: The gure illustrates the danger zones where no-one should be when the machine is in use. It is the operators’s duty to keep such zones out of bounds: if necessary, s(he) should turn the tractor engine off and clear out the danger Figure No: 11 Operators Manual Page 24... -
Page 27: Power Take Off (Pto )
3.11. Power take off (P.T.O) · Only CE marked Universal joints to be used with machine and the user must follow instructions contained in the “use Instruction” issued by the universal joint manufacture. · The protection bar and the universal joint protection hopper, as well as the power takeoff guard must be installed in the proper position. -
Page 28: Servicing The Machine
3.12. Servicing the machine Replace as soon as possible all worn or · damaged parts of the pickup to prevent WARNING frequent jamming. · Comply with scheduled maintenance intervals. from time to time the machine requires minor servicing. It should be reminded that a correct and regular maintenance will increase the working life of the machine. -
Page 29: Hydraulic System
3.13 Hydraulic system WARNING - DANGER: The hydraulic system works at pressure of 90 - 96 bar. · Before connecting or disconnecting the hydraulic system pipes of the machine, use proper dust cover for outlet ports. · Periodically check hydraulic pipes and replace them when damaged or worn-out. Replacing pipes must have the same technical specications as the original pipes. -
Page 30: Machine Lifting Guidelines
3.14.Machine lifting guidelines Only use chains or strapping that are rated for Lifting chain capacity 2 tonnes a minimum load of two and a half tonnes (2,500 kg) per chain or strap when using the two lift eye locations on the chassis, shown below The crane or lifting device must be capable of lifting a minimum load of ve tonnes (5,000 kg) -
Page 31: Baler Operating Steps
4.Baler operating steps Pre-Start check for operation Point of operation Set thread twine Select tractor Operation speed and PTO drive speed Working speed should Set twine arm be from 2 to 5 km/hr PICK-UP OPERATION Select winding of twine Sounding of buzzer Stop travelling Select Bale pressure /density... -
Page 32: Baler Parts And Function
5. Baler parts and function 5.1 Basic parts name Plastic Pulley Hydraulic Cylinder Swing Arm Swing Arm Rope Stand Hydraulic Cylinder Twine Bundle Body Cover Bale Indicator Bracket Rope Stand Top Link pin Load Bracket 43T Sprocket Protective Spock Lower Pin Link PTO Shaft Hydraulic Power Pack Guide Strips... -
Page 33: Lower Link And Upper Link Pin
5.2.Lower link and upper link pin 5.3.Pick-up assembly Pick-up is operated to pick-up baling material Lower link pin and upper link are connected with the tractor lower links and top link. from the ground. Shaft for Pickup Reel Main Bracket Pickup Roller Upper Link Reel Cover Housing RH... -
Page 34: Chain And Bolt (Lower Limit)
5.7.Reel chain and clutch assembly 5.6.Chain and bolt (Lower limit) Roller chain transfer the power to drive pick-up. Chain and bolt limit the height Friction clutch slips when over load affects to of pick-up tines from the pick-up for preventing from damage of pick-up. ground. -
Page 35: Springs (Tension Spring)
5.10.Springs (Tension spring) 5.11.Rod and bracket Spring gives proper tension to roller chain. Bale density can be adjusted by changing the rod position into the hole. Chain Tension Plate Fixed Frame Chain Movable Frame Chain Fixed Frame Spring Indicator Rod Fixed Frame Chain Link Bracket Tension Spring... -
Page 36: Hydraulic Power Pack And Lever
Applicable tractor power is from 25 to 60 Hp Never attach the machine smaller tractor than 40 HP . It will be a cause of seriousaccident Redlands recommend to lackof weight balance . use dual clutch tractor type Figure No: 31... -
Page 37: Assembling The Machine
(b) Attach parking stand in bracket for pulling holder 6.2. Assembling the machine and lock with hex bolt. a.Package opening Bracket for Pulling RH Open the package and unit the parts from Braket For Pulling LH package wooden frame. b.Details of Attached Parts Hex bolt M8X55 Sliding Up and nut... -
Page 38: Attachment Of Power Pack
6.3.Attachment of power package operation rope Lift 3 point linkages of the tractor up and down to adjust correctly and align with 3 point lower The breaking end of rope is xed inside of hitch (left side and right side) pin and top hitch driver 's cab (no effect to operation) bracket .Use lynch pin to lock all 3 hitch pins. -
Page 39: Preparation For Attachment
Caution Top link Top link bracket Attach the machine to the tractor or detach the machine from the tractor on at and solid ground. If the machine is attached to a light weight Lift rod tractor, it has a possibility of getting unstable steering. -
Page 40: Method Of Twine Routing
6.6.Method of twine routing Warning : while twine routing follow the sequence as shown • Stop the tractor engine when twine is thread in the gure 38 • Beware of the cutting hazard by blade during twine rouing 1 - Twine / Jute Rope 2 - Front cover grommet 3 - Front bracket U-Clamp 4 - Twine tension spring and plate... -
Page 41: Attachment Of Universal Joint
6.7. Attachment of universal joint 6.7.1.Universal joint length check (1) Pull out other tube of universal joint from Warning : inner tube of universal joint. • Never use universal joint with damaged safety cover or without safety cover. (2) Lift up the machine and stop the lifting at the closet distance PTO shaft and PIC shaft •... -
Page 42: Method Of Cutting
(5) Lift the machine and stop lifting at the most (4) File cut ends and clean the surface. separated position between PTO shaft and PIC shaft. Apply grease on tube and insert inner tube into outer tube. (6) Put one safety cover on to one another cover. 6.7.3.Method of Outer Safety Cover Removal If lapping length is less than 100 mm, replace it to longer universal joint. -
Page 43: Connection Of Universal Joint
6.7.4.Connection of universal joint (2) Assemble procedure of cover (1) Connection to the machine Push cramp pin of yoke and insert yoke into PIC shaft and push on until cramp pin comes out ( a ) Apply oil to slide loop by spring force. -
Page 44: Inspection Before Operation
7. Inspection before operation c) Check the damage on safety cover Following should be done before operation to universal joint. stand long life the machine d) If any problem is found on universal joint, remedy the problem according to the 7.1.Inspection of the tractor parts instruction ‘Attachment of universal joint’. -
Page 45: Inspection In Tractor Engine Running
(1) Inspection of hydraulic system for gate (7) Check if twine is enough, twine is threaded opening and closing. properly and binding arm is in proper position. (2) Turn lever of stop valve for gate opening and If any problem is found, solve it in accordance closing to “Opening”... -
Page 46: Operation Method
8. Operation method 8.1 Purpose of this machine This machine is made for baling grass, rice straw and stalk. Never use baler other than below given purpose. (1) Bale for the hay which is less than 20% of moisture content. (2) Bale the grass for making wrapping silage which is between 50% and 60% of moisture content. -
Page 47: Adjustment Of Twine Winding Numbers
8.3.Adjustment of twine winding number Adjust the twine winding number according to baling condition and handling condition of bale. Winding Crop Handling Twine pulley number Dog Chain Cut straw/stalk Many dia. pulley Dried straw/stalk Reel cover Figure No: 56 Small 8.5.Adjustment of bale density Long straw dia.pulley... -
Page 48: Operation Method In Eld
(2) Adjustment by traveling speed lower traveling 2.Field operation speed make higher density of bale. Warning : Adjustment the traveling speed according to condition of the operation. Bystanders must be away from the machine when pick-up is running . Stop the tractor engine 8.6. -
Page 49: Transportation
Warning : Bystanders must be away from the machine Caution : Do not stop PTO while twine is binding when the gate is opened . round on a bale Do not eject a bale at inclined eld. Eject the bale always in level eld. -
Page 50: Safe Keeping Off Season
9. Safe keeping - Off season 2. Lower the hydraulic control lever of the 9.1. Maintenance after operation tractor until tires of the machine touch the ground. 1. Remove baling material form pick-up in the 3. Stop the tractor engine and apply parking eld. -
Page 51: Maintenance Instructions
10. Maintenance instructions The maintenance should be done regularly as per detailed information given in manual in order to avoid serious accident or poor maintenance. Some of the consuming parts (tynes, shear bolt, knives and twine) need to be replaced in order to keep the baler in perfect working condition. Warning ! •... - Page 52 Maintenance parts Parts check list Frequency Check oil level /oil leaks Every 8 hours Gear box Oil change Every 250 hours / 3 months Check oil level Every 8 hours Worm Gear box Oil change Every 250 hours / 3 months Check leaks Every 8 hours Hydraulic system...
-
Page 53: Lubricant SpeciCation Table
10.2.Lubricant - specication Table Oil lubrication Si.No Oil lubrication Quantity Oil specication Gear box 0.65 Litre Gear oil : SAE 80W90 Worm gear box 0.3 Litre Gear oil : SAE 80W90 Bucher hydraulic pump 1.1 Litre Hydraulic Oil - ISO VG68 Lubrication Oil - ISO VG 15 Automatic chain lubrication 1.5 Litre... -
Page 54: Lubricant Points
10.3. Lubrication points The gures show all the points, that require lubrication according to the lubrication schedule . Each lubrication point identied with corresponding balloon / label number with the descriptions given in lubrication chart table. 10.4. Gear box oil WARNING: Ensure the tractor is shut down before changing oil Ensure that the tractor engine has been shut... -
Page 55: Worm Gearbox Lubrication
10.5. Worm gearbox lubrication Oil Fill Port Check oil level once in a week Use a wrench to remove the oil level indicator plug. Oil is added through the oil lling port at top of the gear box. The gearbox oil should be changed after the rst 50 hours and then every 250 / 3 months hours once frequently . -
Page 56: Swing Bracket Ange Rh
10.7. Swing bracket ange RH 10.8. Swing bracket ange LH Apply AP3 grease in M6 grease nipple provide in swing Apply AP3 grease in M6 grease nipple provide in Swing bracket ange RH, every 10 hours once. bracket ange LH, every 10 hours once. M6 grease nipple Swing bracket ange LH Swing bracket ange RH... -
Page 57: Roller Chain Lubrication Manual
10.10. Roller chain lubrication - Manual Lubricate all the chains every day or more often in abrasive conditions . Use new motor oil, ISO VG 15 grade . Oiling the chains in the middle of the day or at the end of the day is preferred . This will allow the oil to soak into the pins and barrels of the chains . -
Page 58: Lubrication Oil Pump Adjustment
The oil reservoir tank can hold approximately 1.5 litre of oil and this is enough oil for approximately 8 working hours. It should be kept between the minimum and maximum markings at all times. Redlands recommend the use of only top quality chain oil; this will prolong the life of the machine chain . -
Page 59: Pto Shaft Greasing
10.13. PTO shaft greasing Grease nipple It is critical that the PTO be greased regularly, especially the equal angle. To grease the PTO, remove it from the tractor. Check the lubrication schedule for service intervals for the PTO shaft and shields . -
Page 60: Chain Tension Adjustment
10.15.Chain tension adjustment 10 .15 .2. Adjustment of Small Chain Tension Plate Roller chain is elongated gradually by usage. Adjust tension roller chain between frame Adjust tension of roller chain for transmitting the and gate by tension plate. Proper roller chain power smoothly. -
Page 61: Adjustment Of Pickup Chain Tension
43 T sprocket 10.16.Adjustment of clutch spring Pressure port Hydraulic power pack Sliding clutch springs are adjusted to 27mm to 9 T sprocket 30mm (L) Clutch Spring Length (L) 40.73 mm Clutch Assembly 5 mm Mounting plate Clutch Spring Hex bolt M10 Figure No: 73 10 .15 .4. -
Page 62: Adjustment Of Arm Tension Spring
Remove the blade and attach it after reversing if the 10.18.Adjustment of arm tension spring knife is blade Adjust length of the spring at 8mm. Swing arm Replace the knife to new one if reversed side is also blunt . 10.20.Adjustment of Pick-up suspension spring •... -
Page 63: Adjustment Of Bale Density Detection
10.21.Adjustment of bale density detection link (3) Adjust the dimension between latch and cutout of control bar as below. (1) Adjust the clearance between stopper and collar on gate by bolt L3 = 8mm is proper. L1 = 1 - 2mm is proper. Adjust this dimension to L3 = 6mm. -
Page 64: Trouble Shooting
Never inspect or maintain on slant, uneven, or soft ground. Stop the tractor engine, disengage PTO and make sure all moving parts stop during inspection . Inform the Redlands dealer if the cause of trouble and troubleshooting is not clear . 11.1.Pickup Assembly... - Page 65 11.1.Pickup assembly Problem Possible cause Correction Bend or breakage of tynes Replace Tynes Bend or breakage of guide strips Replace guide strips Winding of straw or foreign objects Removal of winding material Abnormal noise Breakage of cam roller bearing LR201 Replacement of cam roller bearing LR201 Adjustment in accordance with “adjustment of Insufcient chain tension...
- Page 66 11.1.Pickup assembly Problem Possible cause Correction Adjustment in accordance with Wrong chain tension adjustment “Adjustment of chain tension” in operator`s manual or sticker Replacement of broken chain with Breakage of chain Pick-up does not rotate new one. Breakage of shear bolt / pickup roller / Replace shear bolt / pickup roller / shaft for pickup shaft for pickup...
-
Page 67: Universal Joint
11.2. Universal joint Problem Possible cause Correction Insufcient lubrication in cross Application of grease to cross joint, yoke joint, yoke and shield and shield Abnormal noise Too much sharp angle of universal Adjustment of tractor top link length, lower joint link stabilizer and lower link upper limit 11.3. - Page 68 11.3. Twine binding assembly Problem Possible cause Correction Supply of lager quantity of material Twine binding does not work Lower density in bale left side to left side of the machine properly Pivot and sub bracket tip wear Replace Pivot and sub bracket Adjustment in accordance with Binding is not set in correct initial “Method of twine threading”...
- Page 69 11.3. Twine binding assembly Problem Possible cause Correction Twine-holding clamp too tight. The Loosen the twine clamps twine will not run and will break. The twine is not picked-up by the Pressure spring for roller broken. bale while rotating. The twine is not led into the Replace the damaged springs.
-
Page 70: Electrical
11.4. Electrical Problem Possible cause Correction Switch off Switch on Running out of battery voltage Replace/ Recharge of battery in tractor Wrong cable connection Correction of cable connection Buzzer does not sound Cable breakage Replace broken cable with new one Too much distance between switch Adjustment of switch location lever and binding arm... -
Page 71: Tail Gate Opening In Hull Frame
11.6 . Tail gate opening in Hull frame Problem Possible cause Correction Adjustment in accordance with Density too high “Adjustment of bale density” Bale does not come out Check stroke (220mm) of Hydraulic cylinder not fully open hydraulic cylinder Declined eld Ejection of a bale in at place Hydraulic stop ball valve in closed condition Open the stop ball valve... -
Page 72: Bale Nish
11.7. Bale nish Problem Possible cause Correction Pressure setting is not correct. Adjust the pressure Light bale Swing arm in wrong setting Adjust the swing arm default setting The forward speed is too high. Decrease forward speed Bale density adjustment push rod Adjust bale density setting in maximum condition Too heavy bale... -
Page 73: Warranty Registration CertiCate
12 months from the date of sale. During the warranty period of 12 months from the date of sale, Redlands Ashlyn Motors PLC or authorized dealers will repair/replace components that are found to be defective. This warranty does not apply on machine that has been damaged by accident or misuse, or as a result of service or modication by other than... -
Page 74: Warranty Terms And Condition
Redlands Ashlyn Motors PLC warrants the Round Straw Baler to be free from manufacturing and material defect under normal use subject to following conditions: 1. Redlands Ashlyn Motors PLC will replace or repair defective part at their authorized dealers, service point, free of charge, within a period of 12 months from the date of sale. - Page 76 OPERATORS MANUAL 18/07/2020-RAM001/SB/01...
Need help?
Do you have a question about the JUMBO 1208 and is the answer not in the manual?
Questions and answers