Sea-doo 230 Wake 2008 Operator's Manual
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Sea-doo 230 Wake 2008 Operator's Manual

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  • Page 2 This Operator's Guide and SAFETY VIDEO should remain with the boat at the time of resale. The following trademarks are the property of Bombardier Recreational Prod- ucts Inc. or its affiliates. ® Sea-Doo ROTAX™ Challenger™ Perfect Pass ® LMO2008-006 DR ®™...
  • Page 3 We encourage you to have an Annual Safety Inspection of your boat . Please contact your authorized Sea-Doo Sport Boat dealer for further details. Finally, we invite you to visit your authorized Sea-Doo Sport Boat dealer for regular safety maintenance as well as any boating accessories you may require.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD ................7 SAFETY INFORMATION GENERAL ..
  • Page 5 18) Swim Platform ............. . 59 19) Passenger Seats..
  • Page 6 BREAK-IN PERIOD..............87 PRE-OPERATION CHECKS ..
  • Page 7 STORAGE AND PRESEASON PREPARATION ....... 126 WARRANTY INFORMATION BRP LIMITED WARRANTY FOR MODEL YEAR 2008 SEA-DOO ® SPORT BOATS SOLD IN THE UNITED STATES AND CANADA .
  • Page 8 _______________________...

  • Page 9: Foreword

    For any questions pertaining to the uation which, if not avoided, may warranty and its application, please result in minor or moderate per- consult an authorized Sea-Doo Sport sonal injury or property damage. It Boat dealer. may also be used to alert against unsafe practices.
  • Page 10 The information and components/ system descriptions contained in this supplement are correct at the time of publication. Bombardier Recreational Products (BRP) however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured.

  • Page 11: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION...

  • Page 12: General

    GENERAL Your safety and that of your passen- gers and fellow boaters is YOUR responsibility. Before launching your boat, you should completely read and understand this Operator's Guide, product warnings and labels, the SAFETY VIDEO and other informa- tion provided with your boat or by your dealer.

  • Page 13: Trailering

    TRAILERING Refer to the trailer instructions for – A Sea-Doo cover can protect the proper capacity, operation, mainte- boat, particularly before driving on nance, accessories and warranty. dirt roads, to prevent dirt entering through the air intake openings. Check the regulations in your area con- cerning towing a trailer, especially the Observe trailering safety precautions.

  • Page 14: Safe Boating Checklist

    SAFE BOATING CHECKLIST When leaving on a cruise, whether for – Observe the instructions on all safe- an hour or for several days, go through ty labels. They are there to help as- the following SAFE BOATING CHECK- sure that you have a safe and enjoy- LIST.
  • Page 15 – Combustion engines need air to – Be sure you have the minimum re- operate; consequently this boat quired safety equipment, PFDs and can not be totally watertight. Any any additional gear needed for your maneuvers such as figure eights cruise.
  • Page 16 – Always use the safety lanyard when operating the boat and ensure that all passengers are familiar with its use. – Ensure that any operator and all passengers know how to swim and how to re-board the boat from the water. If a passenger does not know how to swim, ensure that passenger wears a PFD at all times and take extra precautions when...

  • Page 17: Safety Equipment

    SAFETY EQUIPMENT Personal Flotation An operator and the boat's passen- ger(s) should have ready access to Devices (PFDs) shatterproof glasses should riding Federal regulations require that you conditions or personal preference have at least one Coast Guard ap- warrant. proved personal flotation device (PFD) Wind, water spray and speed may for each person in a recreational boat cause a person's eyes to water and...
  • Page 18 PFD Type I, Wearable has the greatest PFD Type III, Wearable allows wear- required buoyancy. Its design allows ers to place themselves in a vertical or for turning most unconscious persons slightly backward position. It does not in the water from face down position turn the wearer.
  • Page 19 PFD Type V, Wearable must be worn. – Check the PFD frequently to make When inflated, it provides buoyancy sure that it is not torn, that flota- equivalent to Type I, Il or III PFDs. tion pads have no leaks, and that When it is deflated, however, it may all seams and joints are securely not support some people.
  • Page 20 Visual Distress Signal 3. If there is more than one person in the water, huddling is recom- Devices mended while waiting to be res- Visual distress signal devices ap- cued. This action tends to reduce proved by the U.S. Coast Guard are the rate of heat loss and thus in- required on all recreational boats oper- crease the survival time.
  • Page 21 Additional Recommended DAY USE ONLY Equipment Three orange smoke signals (one hand It is recommended that you acquire held and two floating) or one orange flag additional equipment for safe, enjoy- with black square and disk able cruising. This list, which is not NIGHT USE ONLY all inclusive, includes items you should consider acquiring.
  • Page 22 Spare Parts – extra bulbs – extra fuses – extra drain plug – spark plugs – spare wire. For additional parts, see your dealer. ___________ ___________ SAFETY INFORMATION...

  • Page 23: Carbon Monoxide And Boating

    CARBON MONOXIDE AND BOATING Burning a material containing carbon produces carbon monoxide (CO), an odorless and colorless gas. Because CO weighs the same as air, it can spread throughout an enclosed space unnoticed because you cannot see it or smell it. Any device used to burn carbon-based materials on a boat can be a source of CO.
  • Page 24 Carbon Monoxide Accumulation Following are examples of possible situations where CO may accumulate within your boat while docked, anchored, or underway. Become familiar with these examples and their precautions to prevent personal injury or death. WARNING Exhaust Fumes! Generator or hull exhaust from other vessels while either docked or anchored can emit poisonous CO gas and cause excessive ac- cumulation within cabin and cockpit areas.
  • Page 25 While underway, CO concentrations can increase by backdrafting or “the station wagon effect”. Backdrafting is caused by factors such as relative wind direction, speed, or the bow being too high. To prevent this, open canvas whenever pos- sible to provide positive airflow through the hull. Boat houses, seawalls, and other boats in close proximity or confined areas can contribute to increased CO levels.
  • Page 26 Do NOT Operate your Boat without Performing the Following Checklist: Each Boating Day ✔ OPERATION Make sure you and your passengers know where exhaust outlets are located on the vessel Educate all passengers about the symptoms of co poisoning and where CO may accumulate When docked or rafting with another boat, be aware of exhaust...

  • Page 27: Safety Lanyard

    SAFETY LANYARD This safety device automatically stops the engines if the lanyard is attached to the operator and the operator falls from the control station. The safety lanyard clip must be se- curely attached to the operator's PFD, clothing, arm, or leg. Be sure to attach the lanyard clip to a place where it is free of obstructions and to something that will move with the operator if he...

  • Page 28: Safe Boating Practices

    SAFE BOATING PRACTICES YOU are responsible for your own – Do not use the boat in weather or safety, the safety of your passengers, sea conditions beyond the skill or and the safety of fellow boaters. experience of the operator or the comfortable capability of the boat or passengers.

  • Page 29: Passenger Safety

    PASSENGER SAFETY Before getting underway, show all passengers where emergency and safety equipment is stowed, and explain how to use it. Everyone aboard should wear rubber-soled shoes which resist slipping on wet surfaces. While underway, passen- gers should remain seated inside the deck rails.

  • Page 30: Rules Of The Road

    RULES OF THE ROAD Passing As a responsible boater, you will com- ply with the RULES OF THE ROAD, Give right of way to other craft and the marine traffic laws enforced by the keep clear. U.S. Coast Guard. Navigating a boat is much the same as driving an automo- Navigation System bile.
  • Page 31 Operator/Passenger – This boat has the capability of turn- ing more sharply than other boats. Awareness However, unless in an emergency, – Do not start or operate the boat if do not negotiate sharp, high speed anyone is seated on the sun deck or turns.
  • Page 32 – Always carry an observer when pulling a tube, skier or wakeboarder, proceed with only as much speed as required and follow the observ- er's instructions. Unless absolutely necessary, do not make tight, sharp turns. Keep a safe distance from the docks, other swimmers, craft or objects.

  • Page 33: Fueling Procedure

    FUELING PROCEDURE Regarding Fuel – Pour fuel slowly so that air can es- cape from the tank and prevent fuel – Remember that fuel and gasoline flowback. Be careful not to spill fu- fumes are flammable and explosive under certain conditions. Be very careful when fueling and adhere to –...

  • Page 34: Voluntary Inspections

    VOLUNTARY INSPECTIONS State boating officials in many states or the U.S. Coast Guard Auxiliaries offer courtesy inspections to check out your boat. They will check for compliance with safety standards and required safety equipment. You may voluntarily consent to one of these inspections, and you are allowed time to make corrections without prosecu- tion.

  • Page 35: Safe Boating Courses

    SAFE BOATING COURSES The local U.S. Coast Guard Auxiliary and the U.S. Power Squadrons offer comprehensive safe boating classes several times a year. You may con- tact the BOAT/U.S. Foundation at 1 800 336-BOAT (2628) or, in Virginia, 1 800 245-BOAT (2628), for a course schedule in your area.

  • Page 36: Water Sports

    WATER SPORTS Both the boat operator and observ- WARNING er should monitor the location of the Avoid Personal Injury! Your boat towrope when participating in water- is not designed for and should not sports. A slack tow rope can become be used for pulling parasails, kites, entangled with person(s) or objects in gliders, or any device which can...
  • Page 37 – Participate in water sports only in safe areas. Stay away from other boats, channels, beaches, restrict- ed areas, swimmers, and heavily traveled waterways and underwa- ter obstructions. – Swim only in areas designated as safe for swimming. These are usu- ally marked with a swim area buoy.
  • Page 38 FASTER - SLOWER - SPEED OK - Palm of one hand pointing Palm pointing down. Arm upraised with thumb and upward. finger joined to form circle. RIGHT TURN - LEFT TURN - RETURN TO DROP-OFF AREA - Arm outstretched pointing Arm outstretched pointing Arm at 45 degree from body to the right.

  • Page 39: Vehicle Information

    VEHICLE INFORMATION _____________________...

  • Page 40: Registration Number Location

    REGISTRATION NUMBER LOCATION All boats are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to the following illustration for location. The registration number must appear on each side of the boat.

  • Page 41: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your boat. If missing or damaged, they can be re- placed free of charge. See an authorized Sea-Doo Sport Boat dealer. Please read the following labels carefully before operating your boat.
  • Page 42 lmo2007-001-003_a WAKE TOWER — OPTIONAL Label 1 WARNING F13L1UL Label 2 Label 3 NOTE: Refer to actual label on boat. MADE IN U.S.A., BOMBARDIER MOTOR CORPORATION OF AMERICA MADE IN U.S.A., BOMBARDIER MOTOR CORPORATION OF AMERICA U.S. COAST GUARD U.S. COAST GUARD MAXIMUM CAPACITIES MAXIMUM CAPACITIES PERSONS OR XXX KG/XXXX LBS...
  • Page 43 Label 4 Label 7 WARNING WARNING F13L1MY F13L1OY Label 5 Label 8 WARNING WARNING F13L1TY F13L1SY Label 6 WARNING F13L1NY Label 9 lmo2007-002-001_en _____________________...
  • Page 44 Label 10 WARNING F13L1PL WAKE TOWER-OPTIONAL Label 11 Label 13 F04LCYY F10L3EY BIMINI TOP-OPTIONAL Label 12 WARNING Avoid Serious Or Fatal Injury. Do Not Occupy Seat When Speed Exceeds 5 M.P.H. F00L3BY Label 14 F21L25L ______________________...
  • Page 45 Label 15 smo2006-002-014_a Label 16 lmo2007-002-002_en Label 17 CAUTION Use caution when operating door. Hand will contact vehicle structure during operation. Latch door in both the open and closed position at all times. lmo2007-003-098_en _____________________...

  • Page 46: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the boat (hull and engines) are identified by different serial numbers. It may sometimes be- come necessary to locate these num- bers for warranty purposes or to trace the boat in the event of theft. Hull The Hull Identification Number (H.I.N.) is located on the right side of the tran-...

  • Page 47: Controls, Components And Instruments

    CONTROLS, COMPONENTS AND INSTRUMENTS NOTE: Some controls/instruments/equipment do not apply or are optional on some models. In these cases their reference numbers are deliberately missing in the illustrations. Cockpit View 7,8,9,57 5,6,45,51 lmo2008-006-010_a TYPICAL _____________________...
  • Page 48 Overall View 15 28 35,43 21 47 20 15 lmo2007-003-091_c 230 CHALLENGER 19,45 19,45 35,43 lmo2007-003-092_c 230 WAKE ______________________...
  • Page 49 lmo2007-003-093_b 230 CHALLENGER lmo2007-003-094_b 230 WAKE _____________________...
  • Page 50 24,25,26 40 37,42 lmo2007-003-095_b 230 CHALLENGER ______________________...
  • Page 51 24,25,26 37,42 lmo2007-003-096_b 230 WAKE _____________________...
  • Page 52 1. DESS Post (engine cut-out switch) 30. Jet Pump Water Intakes 2. Steering Wheel 31. Bow Lights Socket 3. Throttle/Shifter Lever 32. Stern Light Socket 4. Start/Stop Switches 33. Mooring Cleats 5. Bilge Air Blower Switch 34. Deck 6. Bilge Pump Switch 35.

  • Page 53: Dess Post (Engine Cut-Out Switch)

    Additional Information on the Digitally Encoded Security System (DESS) The DESS key contains an electronic circuit that gives it a unique electronic serial number. To have additional DESS keys pro- grammed for your boat, refer to an authorized Sea-Doo Sport Boat dealer. _____________________...

  • Page 54: Steering Wheel

    If the engines are stopped with the start/stop switches while the key re- mains on the DESS post, they can be restarted anytime by only pressing the start/stop switches during a period of approximately 10 minutes while the system remains under power. After this delay, it is necessary to remove and reinstall the key on the DESS post.

  • Page 55: Start/Stop Switches

    lmo2008-006-001_a lmo2007-003-004_c TYPICAL 1. For port engine 1. Shifter lever 2. For starboard engine 2. Forward 3. Neutral Starting 4. Reverse CAUTION: Do not force lever, insure WARNING throttle lever is in idle position be- fore shifting. Engine exhaust fumes contain car- bon monoxide (CO) which can ac- WARNING cumulate in and around the boat...

  • Page 56: Bilge Air Blower Switch

    WARNING Directional control of the boat is not available when engines are stopped. 5) Bilge Air Blower Switch A 2-position OFF/ON switch. F00H1HY BILGE PUMP SWITCH Turn to ON position when a manual operation of the bilge pump is required (after cleaning, storage, etc.).

  • Page 57: Navigation Lights Switch

    7) Navigation Lights Switch A 3-position NAV/OFF/ANC switch. lmo2007-003-012 DECK LIGHT Deck Lights Switch A 2-position OFF/ON switch. F00H1DY NAVIGATION LIGHTS SWITCH ANC: Turns on the anchorage light when the boat is anchored. Only the stern light is lit. OFF: Turns off all lights. NAV: Turns on both bow and stern lights illuminates...

  • Page 58: Fuel Gauge

    230 Wake Edition Boat speed will be displayed via the Perfect Pass gauge. Please refer to the PERFECT PASS IN- STRUCTION MANUAL provided with your boat. F00H1JY HORN SWITCH Press and hold the switch to activate the horn. lmo2007-003-058_a Release the switch to stop horn. Speed Control/Perfect Pass ®...

  • Page 59: Monitoring Gauges

    Restart engine(s). If light(s) remains lit, take boat to nearest au- • Do not modify the Perfect Pass thorized Sea-Doo Sport Boat dealer system in any way. If a malfunc- for servicing. tion is noticed or suspected, do...

  • Page 60: Bilge Drain Plug

    Refer to an authorized CAUTION: Never use the grab han- Sea-Doo Sport Boat dealer for servic- dles to pull anything or to lift the ing. boat. CAUTION: Running engine(s) with...

  • Page 61: Swim Platform

    Slide ladder toward rear, then push down. lmo2007-003-072_a TYPICAL — PULL ON CUSHION TO RELEASE To remove, pull and lift cushion. lmo2008-006-014 LADDER LOWERED To store ladder, lift horizontally, slide toward front and secure latch. CAUTION: In order to avoid dam- age to the ladder, it should not be used when the boat is out of the wa- ter.
  • Page 62 lmo2007-003-073_a 230 WAKE 1. Side seats Features F14L0OY TYPICAL 1. L-bracket Side Passenger Seats Seats Set-Up lmo2007-003-074_b 230 CHALLENGER 1. Storage compartment 2. Storage compartment/removable cooler lmo2007-003-074_a 230 CHALLENGER 1. Side seats lmo2007-003-073_b 230 WAKE 1. Port side ballast bag/storage compartment 2.

  • Page 63: Bow Seats

    CAUTION: Avoid storing any items Features in ballast compartments that might damage ballast bags. CAUTION: Ensure to remove all items in ballast compartments be- fore filling ballast bags. Rear Seats Seats Set-Up lmo2007-003-074_d 230 CHALLENGER 1. Storage compartment 2. Engine compartment access cover lmo2007-003-074_c 230 CHALLENGER 1.

  • Page 64: Driver/Passenger Seat

    WARNING No passenger should use the most forward seat in the bow area if it faces backwards unless the boat is stopped or under idle speed. Use grab handles as necessary. Bow Seat Storage Compartment Lift, then pull seat cushion to gain ac- cess to this storage compartment.

  • Page 65: Sun Deck

    lmo2007-003-016_a TYPICAL — SWIVEL SEAT BACKWARD lmo2007-003-070_a TYPICAL — LIFT SEAT BOLSTER WARNING 1. Seat bolster Always ensure drivers seat swivel 22) Sun Deck is locked so that seat faces steering wheel before riding. A convenient space to rest or sun- bathe while anchored.

  • Page 66: Glove Box/Storage Compartment

    lmo2007-003-017_a lmo2007-003-019_a 1. Cup holder 230 WAKE EDITION 1. Glove box 24) Glove Box/Storage 2. Storage compartment Compartment NOTE: To have access to storage Convenient storage location for carry- compartment, lift seat backrest up- ing small personal articles. ward. NOTE: Always relatch glove box be- fore operating boat.

  • Page 67: 12-Volt Accessory Jacks

    lmo2007-003-022_a lmo2007-003-021_a TYPICAL — RH SIDE OF DRIVER'S CONSOLE 1. AM/FM Radio/CD Player 1. 12-volt jack 26) 12-Volt Accessory 27) Bow Storage Jacks Compartment 12-volt jacks are provided to power temporary accessories such as a cellu- WARNING lar phone or other 12-volt portable de- Never leave breakable objects in vices.

  • Page 68: Deck Storage Compartment

    28) Deck Storage Compartment The deck storage compartment is a convenient location for water-skis, paddles, anchor and rope, etc. WARNING Never leave any heavy or loose breakable objects in the deck stor- age compartment. Never operate lmo2008-006-016_a the boat with the deck storage 230 CHALLENGER compartment cover open.

  • Page 69: Jet Pump Water Intakes

    CAUTION: Always ensure rear stor- age compartment lid is closed and securely locked before trailering. Storage Tray CAUTION: In order to avoid dam- lmo2008-006-002_a age, MAXIMUM LOAD on storage TYPICAL — BOTH SIDES tray must not exceed 22.5 kg (50 lb). 1.

  • Page 70: Stern Light Socket

    Models Equipped with Tower Firmly push downward to engage ter- minals. An additional light is provided on top Push lock ring downward. Turn until of the wake tower. To set upright, re- locked. It may be necessary to slightly lease light by turning button counter- turn it to allow its insertion in the hole.

  • Page 71: Mooring Cleats

    lmo2007-003-028_a CHALLENGER SE AND WAKE EDITION MODELS 34) Deck Flat surface of boat, deck should be kept clean and clear. 35) Fuel Tank Cap Unscrew the cap counterclockwise to allow fuel tank filling. Fully tighten when finished. WARNING Never use a lit match or open flame to check fuel level.

  • Page 72: Deck Drain

    39) Bow/Stern Eyelets Bow Eyelet Eyelets can be used for mooring, tow- ing and as a tie-down point during transportation. lmo2007-003-029 FUEL TANK CAP 36) Deck Drain Deck drain provides drainage of water from rain, deck washing, water splash- ing, etc. lmo2007-003-008_a Keep clean to avoid clogging.

  • Page 73: Reverse Gates

    44) Water Sport Towing Refer to PROPULSION under PRINCI- PLE OF OPERATION. Attachments Please read and often refer to WA- 41) Reverse Gates TER SPORTS information in the SAFE- When selecting the neutral or reverse TY INFORMATION section at the front position with the shift lever, the re- of this guide.

  • Page 74: Ballast System/Switch

    Push down when finished. son. NOTE: For the complete tower re- moval procedure from boat, refer to an authorized Sea-Doo Sport Boat dealer. 45) Ballast System/Switch 230 Wake Edition Only The ballast bags allows you to fill and empty up to 454 kg (1000 lb) of water in minutes at the touch of a button.
  • Page 75 WARNING The added weight of the ballast affects the handling characteris- tics of the boat. Do not perform high speed maneuvers when bal- last bags contains water. Further- more, it is then not recommended to operate the boat at speeds of more than 50 km/h (30 MPH).
  • Page 76 lmo2007-003-010_b lmo2007-003-033_a SELECT FILL POSITION TYPICAL 1. Port side ballast switch 1. Thru-hull fitting 2. Starboard side ballast switch 3. Select FILL position Select the middle position on ballast switch when the ballast bag is full or The bag is full when water evacuates filled to the desired level.

  • Page 77: Main Battery Cut-Off Switch

    lmo2008-006-007_a THRU-HULL VALVES — OPEN POSITION lmo2007-003-034_a 1. Starboard bag TYPICAL — THRU-HULL VALVE 2. Port bag 1. Close position Select PORT or STARBOARD ballast WARNING switch on LH side of driver's console or underneath driver's armrest (de- Never tow a boat with water re- pending on the model).

  • Page 78: Fuses

    Opening Bimini Top Unzip cover and remove. Store cover in a storage area. lmo2008-006-008_a 1. Main battery cut-off switch It is recommended to set this switch to the OFF position whenever per- forming maintenance in the engine compartment, on the electrical sys- lmo2007-003-079_a tem, for transportation or during short UNZIP COVER...
  • Page 79 NOTE: Additional shorter support poles are provided with the boat if a lower closed position of the bimini top is desired, simply use the appropriate poles. lmo2007-003-081_a PUSH AND LOCK IN PLACE 1. Support pole 2. Pole bracket Pull canvas towards the front of the boat and fasten straps to eyelets on lmo2007-003-081_b body of boat.

  • Page 80: Storage Nets

    Removing Bimini Top from Boat If it becomes necessary to remove bi- mini top from boat, proceed as fol- lows: Detach bimini top frame at pivot point from their brackets. lmo2007-003-040_a TYPICAL 50) Cockpit Table 230 Challenger SE Models Conveniently stored inside the rear storage compartment cover.

  • Page 81: Windshield/Switch

    Loosen bungie straps to remove table top, and connect with table post. lmo2007-003-043_a TYPICAL – 3-POSITION SWITCH 1. PORT side windshield 2. STARBOARD side windshield 3. Windshield UP lmo2007-003-057 4. OFF position COCKPIT TABLE INSTALLED 5. Windshield DOWN Close storage compartment cover. 52) Walk-Thru Door/ Windshield Cockpit Table Storage...

  • Page 82: Depth Finder

    For more protection, when the door is set in close position, pull on the fold- ed windshield and lock it in place us- ing the latches on the windshield sup- ports. lmo2007-003-054 54) AM/FM Radio/CD Player Remote Control 230 Challenger SE/ 230 Wake Edition lmo2007-003-045_a A remote control for the AM/FM...

  • Page 83: Wakeboard Storage Rack

    CAUTION: Using the heating sys- tem fan for a prolonged time when the engines are not running will dis- charge the battery. lmo2007-003-046_a 1. Push on button to communicate with activities users 2. OFF position 3. AUTO: auxiliary speakers for the AM/FM radio/CD player lmo2008-006-017_a 4.
  • Page 84 lmo2007-003-050_a PASSENGER'S SIDE 1. Multi-purpose heating duct lmo2007-003-051_a HEATING DUCT STRETCHED ______________________...

  • Page 85: Liquids

    The gasoline used must have the fol- lowing recommended octane number. XP-S 10W 40 4-stroke oil (P/N 219 700 346) sold by authorized Sea-Doo CAUTION: Never experiment with Sport Boats dealers meets those re- other fuels or fuel ratios. The use quirements.

  • Page 86: Engine Oil Level

    Synthetic Oil Install a garden hose to the flushing connector. Refer to EXHAUST SYS- CAUTION: NEVER use synthetic oil TEM FLUSHING in STORAGE AND in these engines. This would im- PRESEASON PREPARATION and fol- pair the proper operation of the su- low the procedure.

  • Page 87: Engine Coolant

    To add oil, unscrew oil cap. Place a funnel into the opening and add the different brands unless cooling sys- tem is completely flushed and refilled. recommended oil to the proper level. Refer to an authorized Sea-Doo Sport Do not overfill. Boat dealer. Coolant Level WARNING Check coolant level with engine(s) cold.
  • Page 88 Use a funnel to avoid spillage. Do not overfill. Properly reinstall and tighten filler cap. NOTE: A cooling system that fre- quently requires coolant indicates leaks or engine problems. See an au- thorized Sea-Doo Sport Boat dealer. ______________________...

  • Page 89: Break-In Period

    Failure to do so may reduce the life and/or performance of the engines. With Sea-Doo Sport Boats powered by Rotax engines, a break-in period of 10 hours is required for each engine be- fore continuous operation at full throt- tle.

  • Page 90: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important before operating the boat. Al- ways check the proper operation of critical controls, safety features and mechanical components before starting. If not done as specified here, se- vere injury or death might occur. Bring all safety equipment required by local laws.

  • Page 91: Hull

    Clean as necessary. If any obstruction cannot lmo2007-003-065_ a be removed, refer to an authorized TYPICAL 1. Inspect this area Sea-Doo Sport Boat dealer for servic- ing. _____________________...

  • Page 92: Bilge

    WARNING WARNING If any leaks or gasoline odors are present, do not start the engines. Verify the reverse gates lock. Consult an authorized Sea-Doo Sport Boat dealer. To verify the reverse gates lock, move shifter to the FORWARD position. WARNING...

  • Page 93: Dess Post And Engine Start/Stop Switches

    CAUTION: If the reverse gates does not stay in the up position when the shifter is at FORWARD, do not oper- ate the boat further, see an autho- rized Sea-Doo Sport Boat dealer. DESS Post and Engine Start/Stop Switches Ensure switches operate properly.

  • Page 94: Operating Instructions

    WARNING of each. Should any control or in- struction be not fully understood, Shifter lever should only be used refer to an authorized Sea-Doo when the engines are idling and Sport Boat dealer. boat is completely stopped. Launching/Loading...
  • Page 95 F09L12Y lmo2007-003-060_a 1. Shifter lever in neutral position TYPICAL — RIGHT-HAND TURN REVERSE Above idle speed, the throttle must be applied to turn the boat. To obtain reverse, pull shifter lever completely to the rear. The reverse WARNING gates will be in downward position, di- recting all the thrust toward the front Throttle must be applied and steer- of the boat.

  • Page 96: Boarding From A Dock

    Boarding from the Water In reverse position, turn the steering wheel in the opposite direction that you want to move the rear of the boat. WARNING For example, to steer the rear of the Inexperienced riders should prac- boat to the left side, turn the steering tice how to get aboard close to wheel to the right side.

  • Page 97: Starting

    WARNING Always activate bilge blower 5 minutes minimum before start- ing the engines to allow the bilge blower to ventilate the bilge. CAUTION: Bilge blower must be turned off during boat operation. F04L09Y WARNING TYPICAL Do not touch electrical parts or jet pump area when engines are run- Continue to climb on engine cover to ning.

  • Page 98: Rough Water Or Poor Visibility Operation

    When close to the dock, shut off the WARNING engines. In shallow water, shells, sand, pebbles or other objects could be Beaching drawn up by the jet pumps and thrown rearward. CAUTION: It is not recommended to run the boat onto the beach. Rough Water or Poor Slowly approach the beach and shut Visibility Operation...

  • Page 99: Post-Operation Care

    Additional Care for Foul WARNING Water or Salt Water Use If engines are shut off, direction- When the boat is operated in foul wa- al control is not available. Never ter and particularly in salt water, addi- leave the DESS key connected on tional care must be taken to protect the DESS post when boat is not the boat and its components.

  • Page 100: Special Procedures

    From underneath boat, manually clean water intakes area. If the system is still clogged, refer to an authorized Weeds, shells or debris can get caught Sea-Doo Sport Boat dealer for servic- on the intake grates, drive shafts ing. and/or impellers. A clogged water...

  • Page 101: Fuel-Flooded Engines

    A rest period should be ob- served between the cranking cycles Bring the boat to be serviced by an to let the starter cool down. Pay authorized Sea-Doo Sport Boat dealer attention not to discharge the bat- as soon as possible. tery.

  • Page 102: Towing The Boat In Water

    Towing the Boat in Water Remove spark plugs. Special precautions should be taken NOTE: After loosening the spark when towing a Sea-Doo Sport Boat in plugs, a coil may be used to pull the water. spark plugs out. Simply bring the coil...
  • Page 103 CAUTION: Failure to do this may re- sult in damage to the engines. If your Sea-Doo Sport Boat must be towed in water and you do not have hose pinchers, be sure to stay well below the maximum towing speed of 24 km/h (15 MPH).

  • Page 104: Troubleshooting

    You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such a case, consult an authorized Sea-Doo Sport Boat dealer for servicing. Monitoring System Coded Signals 2 SHORT (while installing DESS key on DESS post).
  • Page 105 – Charge or install new battery. WARNING See your authorized Sea-Doo Sport Boat dealer to have the battery charged or replaced. Do not charge or boost the battery while installed in the en- gine compartment. Electrolyte is poisono us and capable of causing severe burns.
  • Page 106 ENGINE DOES NOT TURN OVER. (cont’d) 4. Battery connections, corroded or loose. – Refer to an authorized Sea-Doo Sport Boat dealer. 5. Water flooded engine. – Refer to an authorized Sea-Doo Sport Boat dealer. ENGINE SLOWLY TURNS. 1. Discharged or weak battery.
  • Page 107 4. Clogged exhaust system. – Flush exhaust system with garden hose. Perform the EXHAUST SYSTEM FLUSHING in STORAGE AND PRESEASON PREPARATION section. If engine still overheats, refer to an authorized Sea-Doo Sport Boat dealer for servicing. Engine Continually Backfires 1. Faulty ignition component.
  • Page 108 Abnormal Noise from Propulsion System 1. Weeds or debris jammed around impeller. – Clean and check for damage. 2. Damaged impeller shafts or drive shafts. – Refer to an authorized Sea-Doo Sport Boat dealer. _____________________...

  • Page 109: Specifications

    SPECIFICATIONS MODELS 230 CHALLENGER 230 WAKE ENGINE Number of engines Rotax 1503 4-TEC, 4-stroke Single Over Engine type Head Camshaft (SOHC) Water cooled/water injected (opened Exhaust system loop). Direct flow from jet pump Dry sump (2 oil pumps). Replaceable oil Type filter.
  • Page 110 MODELS 230 CHALLENGER 230 WAKE ELECTRICAL (cont'd) F1: Fuel pump 10 A F2: Cylinder 3, ignition coil and 10 A injection F3: ECM F4: Cylinder 1, Fuses (EFB) 10 A ignition coil and injection F5: Cylinder 2, ignition coil and 10 A injection F6: Gauges...
  • Page 111 MODELS 230 CHALLENGER 230 WAKE FUEL SYSTEM Rotax EMS (engine management Fuel injection type system). Multipoint Fuel Injection. Single throttle body 52 mm RECOMMENDED FOR OPTIMUM PERFORMANCE Type Premium unleaded gasoline Minimum octane Inside North America: (91 (RON + MON)/2) number Outside North America: 95 RON Fuel...
  • Page 112 MODELS 230 CHALLENGER 230 WAKE DIMENSIONS (on trailer) Length 8.84 m (29 ft) Width 2.59 m (8 ft 6 in) No tower 2.23 m (7 ft 4 in) Height Tower up 3.26 m (10 ft 7 in) Gross weight 2004.8 kg (4420 lb) CAPACITIES 3 L (3.2 U.S.

  • Page 113: Maintenance Information

    MAINTENANCE INFORMATION _____________________...

  • Page 114: 10-Hour Inspection

    NOTE: The 10-hour inspection is at the owner's expense. It is highly recommended that after the first 10 hours of operation, the boat be checked by an authorized Sea-Doo Sport Boat dealer. This inspection will also provide the opportunity to discuss any unanswered questions you may have en- countered during the first hours of operation.

  • Page 115: Periodic Inspection Chart

    PERIODIC INSPECTION CHART FIRST 10 HOURS A: ADJUST C: CLEAN EVERY 25 HOURS I: INSPECT EVERY 50 HOURS L: LUBRICATE R: REPLACE EVERY 100 HOURS OR PRESEASON O: OPERATOR EVERY 200 HOURS OR 2 YEARS D: DEALER TO BE PERFORMED BY PART/TASK LEGEND GENERAL...
  • Page 116 FIRST 10 HOURS A: ADJUST C: CLEAN EVERY 25 HOURS I: INSPECT EVERY 50 HOURS L: LUBRICATE R: REPLACE EVERY 100 HOURS OR PRESEASON O: OPERATOR EVERY 200 HOURS OR 2 YEARS D: DEALER TO BE PERFORMED BY PART/TASK LEGEND FUEL SYSTEM Throttle cable (3) Emission-related component.
  • Page 117 FIRST 10 HOURS A: ADJUST C: CLEAN EVERY 25 HOURS I: INSPECT EVERY 50 HOURS L: LUBRICATE R: REPLACE EVERY 100 HOURS OR PRESEASON O: OPERATOR EVERY 200 HOURS OR 2 YEARS D: DEALER TO BE PERFORMED BY PART/TASK LEGEND PROPULSION SYSTEM Drive shaft corrosion protection Carbon ring and rubber boot (drive shaft)

  • Page 118: Maintenance Procedures

    Dealer's Responsibility signed. Maintenance procedures When performing service on all 1999 and specified tightening torque and more recent Sea-Doo Sport Boat must be strictly adhered to. Never carrying an emissions control infor- attempt repairs unless the appropri- mation label, adjustments must be ate tools are available.

  • Page 119: Lubrication

    EPA Emission Regulations be running, the DESS key must be removed from the DESS post All 1999 and more recent Sea-Doo and the main battery cut-off switch Sport Boats manufactured by BRP are must be turned OFF for all mainte- certified to the EPA as conforming to nance procedures.
  • Page 120 lmo2007-001-008_a lmo2007-003-015_d REMOVE CAP TYPICAL 1. Plastic cap 1. Light film of grease 2. Casting hub 3. Cup Periodically check and tighten the mounting nuts between the seat slide and the seat bottom. lmo2007-001-009_a 1. Lubrication fitting Driver/Passenger Seat Keep a light film of grease on slide plate surfaces where the casting lmo2007-003-015_e slides on.

  • Page 121: Throttle Lever Cables

    Move the throttle lever forward and rearward once. It must operate Lubricate rod of cylinders. smoothly. Refer to an authorized Sea-Doo Sport Boat dealer if adjust- Ski Post ment is necessary. If so Equipped WARNING Lubricate ski post through all its length.

  • Page 122: Fuel Injection System

    Fuel Injection System The fuel injection system inspection should be performed by an authorized Sea-Doo Sport Boat dealer. Fuel sys- tem pressurization should be conduct- ed at the same time. Steering Alignment A15E0KA When the steering is aimed in straight 1.
  • Page 123 F04H63Y TYPICAL 1. Slide cover tabs each side of fuse then pull fuse out F06H1TY TYPICAL 1. Fuse cover 2. Use these tabs as a fuse puller _____________________...
  • Page 124 Description/Location FUSE DESCRIPTION LOCATION 10 A F1: Fuel pump F2: Cylinder 3, ignition coil 10 A and injection F3: ECM Engine Fuse Engine compartment F4: Cylinder 1, ignition coil Block (EFB) 10 A and injection F5: Cylinder 2, ignition coil 10 A and injection F6: Gauges...

  • Page 125: Bilge Air Blower

    1. Fuse location TYPICAL 1. Blower duct Behind Driver's Console WARNING If bilge blower does not operate properly, refer to an authorized Sea-Doo Sport Boat dealer before starting the boat. Navigation Light Bulb Replacement lmo2008-006-011_a Bow and Stern Light 1. Fuse location Unscrew lens counterclockwise and pull it out.

  • Page 126: Sacrificial Anodes

    lmo2007-003-062_a TYPICAL 1. Unscrew then pull lmo2007-003-063_a 1. Pull and remove bulb Pull bulb to remove it. Sacrificial Anodes Corrosion of metal parts, especially those exposed to saltwater, is com- mon for boats. Corrosion can be caused by stray electric currents from shorepower installations, improperly grounded AC lines and circuits, and poorly insulated DC powered equip-...

  • Page 127: General Inspection And Cleaning

    Have the boat serviced by an au- – To avoid streaking when cleaning thorized Sea-Doo Sport Boat deal- soiled areas, start with the adjacent clean area and clean into the soiled area.

  • Page 128: Storage And Preseason Preparation

    STORAGE AND PRESEASON PREPARATION It is recommended that the boat be CAUTION: Fuel stabilizer should be taken to an authorized Sea-Doo Sport added before engine lubrication to Boat dealer for proper storage but protect fuel system components the following operations can be per- against varnish deposits.
  • Page 129 1. Lubrication fitting Engine Oil and Filter Replacement The oil change and filter should be F00E05A performed by an authorized Sea-Doo 1. Quick connect adapter Sport Boat dealer. 2. Flushing connector adapter Exhaust System Flushing Flushing the exhaust system of each...
  • Page 130 Ensure water flows out of jet pumps while flushing. Otherwise, ref er to an IMPORTANT: Never cut the locking authorized Sea-Doo Sport Boats deal- ties of ignition coil connectors. This er for servicing. would allow mixing the wires between Close the water tap, then stop the en- cylinders.
  • Page 131 Reinstall dipstick. NOTE: It is recommended to fog the engine valves with XP-S Lube lubricant. Contact your authorized Sea-Doo Sport Boat dealer. Intercooler and Exhaust Manifold smr2006-016-030_a 1. Ignition coil If so Equipped 2. Spark plug...
  • Page 132 lmo2007-002-008_a F18D0IB 1. Intercooler 1. Exhaust manifold 2. Inlet hose clamp (reusable) 2. Exhaust pipe 3. Outlet hose clamp (replace) 3. Water outlet hose clamp (reusable) – Let the intercooler drain, then re- – Install a funnel at the end of wa- connect the bottom hose.
  • Page 133 Battery If repairs are needed to the body or to the hull contact your autho- For battery removal, cleaning and stor- rized Sea-Doo Sport Boat dealer. For age,contact your authorized Sea-Doo paint touch up to mechanical parts Sport Boat dealer.
  • Page 134 F04LBHY TYPICAL — LIFT TAB NOTE: It is highly recommended that an authorized Sea-Doo Sport Boat Detach shock end. Detach other side. dealer perform the annual safety in- Block and leave engine cover lid open spection and factory campaigns in slightly.

  • Page 135: Warranty Information

    WARRANTY INFORMATION _____________________...

  • Page 136: Brp Limited Warranty For Model Year 2008 Sea-Doo Sport Boats Sold In The United States And Canada

    1) SCOPE ® BRP US Inc.* (“BRP”) warrants its new and unused Model Year 2008 Sea-Doo Sport Boats (“Sport Boat”) sold by authorized BRP dealers in the fifty United States and Canada (“dealer”) from defects in material and workmanship for the period and under the conditions below.
  • Page 137 • Damage from cooling system or jet pump blockage by foreign material; • Incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income; and •...
  • Page 138 BRP’s standard warranty until the end of regular coverage period. The EPA certified 2008 Sea-Doo ® Sport Boats are those equipped with: – 4-TEC™ 1503 normally aspirated (NA) engine(s) –...
  • Page 139 6) WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BRP dealer within two (2) days of the ap- pearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the autho- rized BRP dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair.
  • Page 140 9) CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized BRP Dealer's service manager or owner.

  • Page 141: Supercharged Intercooled (Scic) Engine(S)

    SPORT BOATS WITH 4-TEC™ 1503 NORMALLY ASPIRATED (NA) AND 4-TEC™ 1503 SUPERCHARGED INTERCOOLED (SCIC) ENGINE(S) For California, your 2008 Sea-Doo ® Sport Boat (“Sport Boat”) has a special envi- ronmental label required by the California Air Resources Board. The label has 1, 2, 3 or 4 stars.
  • Page 142 Your Emission Control Warranty Rights and Obligations The California Air Resources Board and BRP US Inc. (“BRP”) are pleased to explain the emission control system warranty on your Model Year 2008 Sea-Doo ® Sport Boat. In California, new Sport Boat engines must be designed, built and equipped to meet the State’s stringent anti-smog standards.
  • Page 143 Parts Covered for a Model Year 2008 Sea-Doo ® Sport Boat Equipped with 4-TEC™ 1503 normally aspirated (NA) and 4-TEC™ 1503 supercharged intercooled (SCIC) engine(s): Digital Linear Actuator (low idle control) All Fuel System Components Throttle Position Sensor Spark Plugs...
  • Page 144 BRP cannot deny warranty solely for the lack of receipts or your failure to en- sure the performance of all scheduled maintenance. As the owner of a Sea-Doo ®...

  • Page 145: Brp International Limited Warranty For Model Year 2008 Sea-Doo Sport Boats

    All genuine BRP parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2008 Sea-Doo Sport Boat, carry the same warranty as that of the Sport Boat.
  • Page 146 5) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled: a) The 2008 Sea-Doo ® Sport Boats must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute ®...
  • Page 147 The product must have undergone proper registration by an authorized BRP distributor/dealer; ® d) The 2008 Sea-Doo Sport Boats must be purchased in the country or union of countries in which the purchaser resides. e) Routine maintenance outlined in the Operator’s Guide must be timely per- formed in order to maintain warranty coverage.
  • Page 148 9) CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.

  • Page 149: Brp European Union Member States Limited Warranty For Model Year 2008 Sea-Doo Sport Boats

    SPORT BOATS 1) SCOPE OF THE LIMITED WARRANTY ® BRP US Inc. (“BRP”)* warrants its new and unused model-year 2008 Sea-Doo Sport Boats sold by authorized BRP distributors/dealers (“Distributors/Dealers”) in the European Union member states from defects in material or workmanship for the period and under the conditions described below.
  • Page 150 5) CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled: a) The 2008 Sea-Doo ® Sport Boats must be purchased as new and unused by its first owner from a BRP distributor/dealer authorized to distribute Sea-Doo ®...
  • Page 151 BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.
  • Page 152 9) CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized Distributor/Dealer's service manager or owner.

  • Page 153: Declaration Ce Of Conformity

    The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...
  • Page 154 Homologation and Certification These boats comply with the following standards: STANDARD TYPE OF CERTIFICATION United States Coast Guard Self certification Canadian Coast Guard Self certification Russian Maritime Register of Shipping Certify by Russian Maritime Register of Shipping 8, Dvortsovaya Nab., 191186 St.

  • Page 155: Privacy Obligation/Disclaimer

    PRIVACY OBLIGATION/DISCLAIMER We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.
  • Page 156 _____________________...

  • Page 157: Change Of Address/Ownership

    CHANGE OF ADDRESS/OWNERSHIP If your address has changed or if you are the new owner of the boat, be sure to notify BRP by either: – mailing one of the following card below; – North America only: calling at 715 848-4957 (USA) or 819 566-3366 (Canada); –...
  • Page 158 _____________________...
  • Page 159 YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA F00A35L Please verify with your selling dealer to ensure your SEA-DOO sport boat has been registered with BRP.

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