Sukup 1609 Assembly And Owner's Manual

Drag conveyor

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Assembly and Owner's Manual
D
ATES
03/18/2020 – Added reference to Manual L25025 for installing conveyor for bin unloading -------------------------- 21
07/03/2019 – Updated warranty ------------------------------------------------------------------------------------------------------- 4
Updated torque values table --------------------------------------------------------------------------------------- 11
Added notice & updated drawings showing torque arm rod attachment -------------------------------- 34
Added note on tensioning chain under load -------------------------------------------------------------------- 40
Updated sprocket replacement instructions -------------------------------------------------------------------- 43
Updated Dodge speed reducer installation instructions ------------------------------------------------- 48-55
Updated Dodge Imperial & ISAF bearing lubrication instructions ----------------------------------------- 57
Updated head bearing guards table ------------------------------------------------------------------------------ 59
Added kit numbers for leg extensions --------------------------------------------------------------------------- 66
Manual L2502
03/18/2020
D
RAG
Sukup Manufacturing Co.
1555 255th Street, Box 677
Sheffield, Iowa, USA 50475-0677
Phone: 641-892-4222
Website: www.sukup.com
C
ONVEYOR
Fax: 641-892-4629
E-mail: info@sukup.com
R
EVISIONS
P
AGES
©Sukup Manufacturing Co.

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Summarization of Contents

Introduction
Receiving and Inspection
Inspect shipment for damage and verify part quantities against packing slip.
Equipment Information
Record conveyor details like model, serial number, and specifications for future reference.
Safety Guidelines
Grain Bin Safety
Safety precautions for entering grain bins for repair or maintenance, including PPE and rescue procedures.
Lockout/Tagout Procedures
Essential safety steps for servicing equipment to prevent accidental startup.
Electrical Wire Clearances
Safety guidelines for electrical line clearances around grain bins, referencing ANSI standards.
Assembly and Installation
Trough Installation
Assembling and installing trough sections, including liners and return rollers or rails.
Chain Installation
Guidelines for installing the conveyor chain, including types, orientation, and connection.
Pulley & Belt Installation
Mounting pulleys on shafts and installing/tensioning V-belts.
Operation and Maintenance
Final Check and Operation
Pre-operation checks for safety and integrity, followed by initial start-up and loading.
Chain & Sprocket Inspection
Inspecting chain and sprockets for wear, alignment, and potential problems.
Troubleshooting
Troubleshooting - Speed Reducer
Addressing problems related to speed reducer overheating, noise, and vibration.
Troubleshooting - V-belt Drive
Common issues and remedies for V-belt drive systems, including belt slip and wear.
Component Specifics: Reducers & Bearings
Dodge Torque Arm II Reducer Installation
Instructions for installing Dodge Torque-Arm II speed reducers, including mounting and plug configuration.
Dodge Bearing Lubrication
Lubrication guidelines for Dodge bearings under various operating conditions.
Parts Lists
Head Section Parts
Components and parts list for the head section of the drag conveyor.
Trough Section Parts
Parts list for trough sections, including rails and hardware.
Replacement Chain
Information on available chain types and replacement.
Contact and Emergency Information
Emergencies – Know What To Do
Recording emergency contact numbers and site information for quick access.

Table of Contents