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AirBurners S119 Operating Manual

Equipped with hatz 3h50tic diesel engine (us epa tier 4 final) self-contained refractory walled air curtain burner
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Operating Manual
200 SERIES
S220 & S223
Equipped With HATZ 3H50TIC Diesel Engine
(US EPA Tier 4 Final)
Self-Contained Refractory Walled Air Curtain Burner
"Better Environmentally - Better Economically"
Factory and Main Office
Visit Our Website at:
Air Burners, Inc.
www.AirBurners.com
4390 SW Cargo Way
Palm City, FL 34990
Phone: 772-220-7303 or 888-566-3900
FAX:
772-220-7302
E-mail: support@airburners.com
© 1998-2021 Air Burners, Inc.
The words Air Burners and the Air Burners Logo are Registered Trademarks of Air Burners, Inc.
All Rights Reserved. Subject to change without notice. Dimensions & metric conversions rounded.
(Vers. 02.02.2021)

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  • Page 1 Operating Manual 200 SERIES S220 & S223 Equipped With HATZ 3H50TIC Diesel Engine (US EPA Tier 4 Final) Self-Contained Refractory Walled Air Curtain Burner “Better Environmentally - Better Economically” Factory and Main Office Visit Our Website at: Air Burners, Inc.
  • Page 2 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL CHECKING COUPLING ALIGNMENT WARNING: Should any repairs become necessary that require welding on your FireBox, you MUST first physically remove the Electronic Control Module (ECM) from the computer controlled Diesel engine.

  • Page 3: Table Of Contents

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL INDEX WELDING REPAIR WARNING ............Page i PRINCIPLE OF AIR CURTAIN INCINERATION ....... Page 1 GENERAL DESCRIPTION OF S-SERIES ........Page 2 SAFETY CONSIDERATIONS ............Page 5 HOW TO SET UP THE MACHINE ...........
  • Page 4 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL CHECKING COUPLING ALIGNMENT S-220 S220 Page iii...

  • Page 5: Principle Of Air Curtain Incineration

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL PRINCIPLE OF AIR CURTAIN INCINERATION OPERATION Air curtain incinerators are designed primarily as a pollution control device. Using a diesel engine driven fan, these machines generate a curtain of air with a very particular mass flow and velocity.

  • Page 6: General Description Of S-Series

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL GENERAL DESCRIPTION S-SERIES The self-contained refractory walled air curtain system is manufactured as an over-the- road transportable combustion system designed to reduce clean wood waste and veg- etative growth to ash in a safe, controlled burning process without excessive particu- late emissions.
  • Page 7 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL GENERAL DESCRIPTION S-SERIES When delivered to a job site, the S-Series machine is ready for use as soon as it is off- loaded. The entire system is built on a skid type base frame which is designed for easy movement over the ground.
  • Page 8 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL S-327 FireBox in Operation S-327 FireBox Rear Doors (Open) IMPORTANT: Notice how dirt is placed all around the inside bottom to close any openings under the skids that may be caused by uneven terrain. This will prevent smoke from escaping. Page 4 of 29 (Vers.02.02.2021)

  • Page 9: Safety Considerations

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL SAFETY CONSIDERATIONS READ ALL SECTIONS OF THIS MANUAL BEFORE YOU BEGIN BURNING OPERATIONS The S-Series machine operator is dealing with fire on a daily basis; it is very important that each and every individual involved with the machine be alert and practice very rig- id safety precautions.
  • Page 10 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL NEVER use highly combustible materials to light the unit. Highly combustible materials such as gasoline, refined spirits, etc. ignite at an explosive rate which may cause serious injury or death. The safest method to start the fire in the box is to use materials such as paper and kindling wood.
  • Page 11 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL Personal Safety Operators need to be aware of the following potential hazards: A) Flying, hot embers being released from the fire. Operators or anyone within the 100 foot radius of the fire should wear appropriate fire resistant clothing. The ideal outwear for an operator would include a Nomex jacket, leather gloves, eye protection, hard hat, cotton work jeans and steel toe boots.

  • Page 12: How To Set Up The Machine

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO SET UP THE MACHINE A) POSITIONING THE UNIT The S-Series units are totally self-contained and ready to use upon delivery to the job site. The S-Series units are built on a skid base that is designed to facilitate dragging the unit into position and to move the unit around the site.
  • Page 13 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO SET UP THE MACHINE (MBW Panel) C) STARTING PRE-CHECKS 1. Check all belts and fluids. 2. Make sure PTO (clutch) is disengaged (the lever in the LEFT position). Note: The key can only be removed from the key switch in the OFF position.
  • Page 14 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO SET UP THE MACHINE (Murphy Panel) C) STARTING PRE-CHECKS 1. Check all belts and fluids. 2. Make sure PTO (clutch) is disengaged (the lever in the LEFT position). Note: The key can only be removed from the key switch in the OFF (O) position.
  • Page 15 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO SET UP THE MACHINE (MBW Panel) SHUT-DOWN SHUT-DOWN WARNING: Do not switch off engine with PTO engaged. This can cause serious damage to driveline. 1. Press Throttle Button DOWN twice from Oper- ating High and once from Operating Low to set speed at 1400 RPM (Cool Down).
  • Page 16 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO SET UP THE MACHINE (Murphy Panel) SHUT-DOWN SHUT-DOWN WARNING: Do not switch off engine with PTO engaged. This can cause serious damage to driveline. 1. Press Throttle DOWN BUTTON (lower 2nd from right).

  • Page 17: Site Preparation

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL SITE PREPARATION THE GOALS TO GOOD SITE PREPARATION ARE: To place the FireBox for easy access. To sort the waste wood pile. To organize the inflow of new wood waste. When locating the FireBox, consider access for your truck and trailer to load and un- load the FireBox.
  • Page 18 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL SITE PREPARATION Faster operation through staging the wood piles Air Burners Fireboxes were designed primarily as a pollution control device, but oper- ated correctly they will burn clean wood two or three times faster than open burning. To achieve the best throughput, the fire must remain at the highest temperature possi- ble.
  • Page 19 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL SITE PREPARATION The “Two Pile System” For an efficient operation you would have two piles: The first pile or “main debris” pile, is the material being generated from the land clear- ing or forest clearing operation and is located away from the ember path but with good access to your loading machinery.

  • Page 20: Loading And Starting The Firebox

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL LOADING AND STARTING THE FIREBOX LOADING AN S-SERIES UNIT You can load the FireBox from either side, but we recommend loading from the manifold side because (1) it is safest and (2) it tends to in- crease the life of the manifold, as it is reduces the chance for it to be accidentally damaged.
  • Page 21 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL LOADING AND STARTING THE FIREBOX Once you have this smaller material loaded and your accelerant added (if used), load some larger, heavier material on top such as logs or big branches. Load these heavier materials (also from your “good wood”...
  • Page 22 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL LOADING AND STARTING THE FIREBOX To minimize start-up smoke you can: Use your driest materials. Ensure your materials do not retain dirt or sand. Use diesel fuel to accelerate the light up. COLD START LIGHTING The air should be off and the engine should be running, but the PTO should be disengaged.
  • Page 23 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL LOADING AND STARTING THE FIREBOX HOT START A hot start uses the coals from the previous day’s burning operation. Depending on how much ash is in the unit, a hot start can be done once or twice before the unit will need to be emptied.

  • Page 24: How To Feed A Fire

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL HOW TO FEED A FIRE It will generally take 30 minutes for the fire to build to a point where the temperatures are sufficient for the unit to be operating with minimal smoke. Add material from your “Good Wood”...

  • Page 25: Shutdown

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL SHUTDOWN HOW TO BURN THE FIRE DOWN FOR SHUTDOWN All loading should stop one or two hours before you intend to put the fire out. As the fire burns down, maintain the air speed until the FireBox begins to smoke. As the smoke increases, reduce the air speed.

  • Page 26: Ash Removal

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL ASH REMOVAL HOW TO EMPTY THE S-SERIES UNITS We recommend removing the ash every morning before burning operations begin. This will give you maximum capacity in the FireBox and the ash will be easier to han- dle.
  • Page 27 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL ASH REMOVAL HOW TO EMPTY THE S-SERIES UNITS EXCAVATING Excavating the ash out is a common method for daily operations as it allow you to maintain the ember base for restarting a new day’s burning operations. You can remove some or all of the ash by reaching in through the rear doors with an excavator and scooping the ash out.

  • Page 28: Troubleshooting

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL TROUBLESHOOTING 1. Fire will not start. Material in FireBox has too much air space. To correct, load heavy material such as stumps to make the lower material pack down. Use torches and light from the bottom so the fire burns up.

  • Page 29: Maintenance And Care

    For instructions see Appendix A The HATZ engine does not require DEF. Contact Air Burners, Inc., should you require assistance with any of these necessary maintenance tasks. Send Email to support@airburners.com, call 772-220-7303 or 888-566-3900 (Customer Support) Page 25 of 29...
  • Page 30 7) Allow the material to harden overnight before placing the FireBox back into service. After the compound has hardened, operate the FireBox under nor- mal conditions. Contact Air Burners, Inc., should you require assistance with this maintenance tasks. Send Email to support@airburners.com, call 772-220-7303 or 888-566-3900 (Customer Support) Page 26 of 29...

  • Page 31: Pto Maintenance (Power Take-Off)

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL PTO MAINTENANCE (Power Take-off) The WPT manufactured PTO requires grease every 100 hours and the clutch engage- ment force needs to be checked and adjusted if necessary. See also the WPT manual shipped with each FireBox, if you need additional instructions.
  • Page 32 *) Contact Air Burners Customer Service Dept. for complete list of HATZ approved Radiator Protection Fluids. **) DEF = Diesel Exhaust Fluid DPF= Diesel Particulate Filter Contact Air Burners, Inc., should you require assistance with any maintenance task. Email: support@airburners.com Phone: 772-220-7303 or 888-566-3900 (Customer Support) Page 28 of 29...

  • Page 33: Lifting Points

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL LIFTING POINTS FireBox Lifting Points (S327 Shown here) There are four designated lifting pad eyes for lifting all FireBox units by crane, two on each side. Only lift by attaching straps or cables to these four pad eyes. Their locations are marked with yellow lifting point labels with up-arrows.

  • Page 34: Checking Coupling Alignment

    S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL CHECKING COUPLING ALIGNMENT This Technical Memorandum covers FireBox Models equipped with Dodge Raptor Couplings. The S-327 and S-330 use Size E30 (Air Burners Replacement Part Number 5000-2120) and all other FireBox models use Size E20 (Air Burners Replacement Part Number 5000-5123).
  • Page 35 S200 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL CHECKING COUPLING ALIGNMENT Step 3 Verify Angular Alignment of Hubs 1. Measure the distance “B” between the hubs with calipers or other appropriate tool at four places on the outer diam- eter of the hub 90°...

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