BOCK OT250 Installation And Operation Instruction Manual

BOCK OT250 Installation And Operation Instruction Manual

High efficiency commercial gas

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To the Installer:
Please attach these instructions
next to the water heater.
Installation and Operation Instructions Manual
WARNING: If the information in these instructions is not followed exactly, a
fire or explosion may result causing property damage, personal injury or death.
– Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause serious injury
or property damage. Refer to this manual. For
assistance or additional information, consult a
qualified installer or service agency.
WARNING
Install in accordance with all local codes. In the
absence of local codes, refer to NFPA 54 or CSA
B149.1.
CAUTION
The recommended temperature for normal
residential use is 120°F. The dial on the aquastat
does not always reflect the out-coming water
temperature and it could occasionally exceed
120°F. Variation in out-coming temperature could
be based on factors including but not limited to
usage patterns and type of installation.
WARNING
Hotter water increases the risk of scald injury.
Before adjusting the water temperature setting,
read this instruction manual. Temperatures at
which injury occurs vary with the person's age
and the length of exposure. The slower reaction
time of children, elderly or physically or mentally
challenged persons increases the scalding hazard
to them. It is recommended that lower water
temperatures be used where these exposure hazards
exist. Households with small children or invalids
may require a temperature setting less than 120°F
to prevent accidental contact with hot water.
To produce less than 120°F, use point-of-use
temperature limiting devices.
23435 EN
To the Consumer:
High Efficiency Commercial Gas Water Heater
Models: OT200, OT250, OT299
Warranty, Registration Card and Parts List are included.
Owner: Please remember to return the Registration Card!
– Installation and service must be performed by a
Please read these and all component
instructions and keep for future reference.
• Immediately call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
qualified installer, service agency or the gas supplier.
If higher water temperature is needed in part of
the water system, automatic temperature limiting
devices must be used on all lines to water taps.
WARNING
Water heater blankets may restrict air flow to the
water heater and cause fire, asphyxiation, personal
injury or death.
THIS MANUAL HAS BEEN PREPARED TO
ACQUAINT YOU WITH THE INSTALLATION,
OPERATION, AND MAINTENANCE OF YOUR
WATER HEATER AND TO PROVIDE IMPORTANT
SAFETY INFORMATION.
Read all instructions thoroughly before attempting
installation or operation of your water heater. Keep
these instructions for future reference.
Local plumbing and electrical codes must be
followed in the installation of this water heater.
In the absence of a local code use the UNIFORM
PLUMBING CODE and the NFPA Code. Local codes
may supersede instructions in this installation
manual.
These instructions are a guide for the correct
installation of the water heater. The manufacturer
will not be liable for damages caused by failure to
comply with the installation and operating instruc-
tions outlined on the following pages.
DO NOT use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
FAILURE TO FOLLOW THESE INSTRUCTIONS OR
ALL APPLICABLE BUILDING CODES
AND REGULATIONS VOIDS THE WARRANTY ON
THIS WATER HEATER.
Rev4 4/21

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Table of Contents
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Summarization of Contents

General Information
Water Treatment and Filtration
Guidance on testing and treating water to prevent damage and ensure quality.
Temperature Control
Details on the main operating control, safety functions, and setpoint adjustments.
General Information
Anode Rods
Information on the impressed-current anode system, its function, and maintenance.
Temperature and Pressure Relief Valve (T&P)
Requirements for installing and maintaining the T&P valve for safety.
General Information
Backflow Preventer (Closed System)
Requirements for backflow preventers and expansion tanks in closed systems.
Condensation
Information on flue gas condensation, its acidity, and mitigation strategies.
High Altitude Installation
Guidelines for installing water heaters at high altitudes, including model selection.
General Information
Seismic Restraint
Requirements and recommendations for bracing water heaters in earthquake zones.
Pre-Installation
Location Requirements
Guidelines for selecting a safe and appropriate location for the water heater.
Pre-Installation
Gas Supply Line
Requirements for gas supply line sizing, pressure, and connection.
Pre-Installation
Combustion and Ventilation Air
Ensuring adequate air supply for combustion and preventing CO buildup.
Louvers and Grilles
Considerations for louvers and grilles when calculating opening free area.
Installation
Vent and Combustion Air Intake
Detailed instructions for installing the vent and combustion air intake system.
Installation
Minimum and Maximum Vent System Lengths
Guidelines for vent and air intake pipe lengths and equivalent lengths.
Installation
Vent and Air Intake System Support
Recommendations for supporting vent and air intake piping to prevent damage and noise.
Installation
Condensate Trap Assembly Installation
Step-by-step guide for assembling and installing the condensate trap.
Installation
Intake Drain Installation
Instructions for installing a drain line for moisture buildup on the intake vent.
Installation
Horizontal Venting (Direct Vent, 2-Pipe)
Guidance for terminating direct vent systems horizontally using two pipes.
Installation
Horizontal Venting (Power Vent, 1-Pipe)
Guidance for terminating power vent systems horizontally using one pipe.
Installation
Vertical Venting (Direct Vent, 2-Pipe)
Guidance for terminating direct vent systems vertically using two pipes.
Installation
Vertical Venting (Flat Roof, 2-Pipe)
Specific instructions for vertical venting through a flat roof with a parapet.
Installation
Vertical Venting (Power Vent, 1-Pipe)
Guidance for terminating power vent systems vertically using one pipe.
Installation
Assembling Vent and Air Intake Joints
Detailed steps for properly sealing plastic pipe and fittings for venting systems.
Installation
Water Connections
Instructions for connecting potable water lines, including unions, shut-off valves, and tempering valves.
Installation
Water and Space Heating Connections
Requirements for connecting the water heater for both potable water and space heating applications.
Installation
Gas Connections
Proper procedures for connecting the gas supply, including safety precautions and pressure checks.
Installation
Wiring and Electrical Connections
Guidelines for electrical wiring, grounding, and power supply connections.
Operation
Safety Precautions Before Operation
Essential safety warnings and procedures to follow before operating the water heater.
Operating Instructions
Step-by-step guide on how to put the water heater into operation.
Turning Off Gas to Appliance
Procedure for safely turning off the gas supply to the water heater.
Operation
Sequence of Operation
Flowchart detailing the step-by-step operational sequence of the water heater.
Operation
Adjusting the Controls
Instructions on how to adjust the temperature setpoint and other controls.
Operation
Measuring Point-of-Use Water Temperature
Guidance on verifying water temperature at the faucet and recommended testing procedures.
Maintenance
Water Piping Maintenance
Annual checks for leaks at joints, shut-off valves, and unions.
T&P Relief Valve Maintenance
Annual verification of T&P relief valve operation and inspection for corrosion.
Anode Rods Maintenance
Checking the status LED of the powered anode system and power supply requirements.
Maintenance
Flush the Tank
Recommendations for draining and flushing the tank twice a year to prevent buildup.
Check the Combustion System
Annual verification of gas pressure and combustion measurements for proper operation.
Maintenance
Inspect Venting System and Burner
Annual inspection of vent system for damage/blockage and burner for blockages.
Troubleshooting
General Troubleshooting Guide
Common problems, their possible causes, and recommended actions for resolution.
Troubleshooting
Lockout Error Codes
List of lockout error codes, their messages, descriptions, and recommended actions.
Troubleshooting
Blocking Error Codes
List of blocking error codes, their messages, descriptions, and recommended actions.
Troubleshooting
Powered Anode Troubleshooting
Troubleshooting guide for the powered anode system based on LED status.
Servicing Flame Rod and Ignitor
Procedures for checking and servicing the flame rod and hot surface ignitor.
Troubleshooting
Installer Menus and System Information
How to access and use installer menus for system status, history, and tests.
Parts List
Main Unit Parts
List and diagram of components for the main water heater unit.
Parts List
Control Panel Parts
List and diagram of components for the control panel assembly.
Parts List
Burner Assembly Parts
List and diagram of components for the water heater's burner assembly.
Parts List
Wiring Harnesses
List of wiring harnesses, their descriptions, and connection details.
Warranty
Limited Warranty Coverage
Details on what the limited warranty covers for general defects and the tank/heat exchanger.
Getting Service Under Warranty
Instructions on how to obtain service, including registration and contact information.
Warranty
Warranty Exclusions
Items and conditions not covered by the limited warranty.
Voiding the Limited Warranty
Actions that will void the water heater's limited warranty.
State Law and Limited Warranty
Explanation of how state laws interact with the limited warranty terms.

Table of Contents