Slant/Fin SENTRY S-60EDP Installation And Operating Instructions Manual
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Slant/Fin SENTRY S-60EDP Installation And Operating Instructions Manual

Gas-fired cast-iron boilers for natural and l.p. propane gases
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GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
SENTRY
HOT WATER MODELS S-34 THROUGH S-150
INSTALLATION AND OPERATING INSTRUCTIONS
CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,3
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Boiler Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . 4
Minimum Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Vent Damper Installation . . . . . . . . . . . . . . . . . . . . . . . 5
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Controls and Wiring. . . . . . . . . . . . . . . . . 6-10
Boiler Water Temperature Control. . . . . . . . . . . . . 10-15
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . 16
Water Piping at Boiler . . . . . . . . . . . . . . . . . . . . . . . . 17
Filling and Venting Water Systems. . . . . . . . . . . . . . . 17
Initial Start:
General Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 21
Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Annual Inspection and Cleaning . . . . . . . . . . . . . . . . 22
Safety Check for Control Systems . . . . . . . . . . . . . . . 22
Keeping Area Clear . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . 24
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Heating Contractor
Address
Phone Number
Printed in U.S.A. 317
Part No. 46-0771
®
This manual must be left with
owner and should be hung on or
adjacent to the boiler for reference.
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS
AND STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
SEE "WARNING" ON PAGE 4 FOR LIQUEFIED
PETROLEUM (L.P.) PROPANE GAS-FIRED BOILERS
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition. The installation must also conform to the
additional requirements in this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdic-
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1. If there
is any conflict in the above requirements, then the more
stringent requirement will apply.
This manual must be left with owner and should be hung
on or adjacent to the boiler for reference.
WARNING
This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed otherwise qualified, in
compliance with the authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
CANADIAN ENERGY
PERFORMANCE
VERIFIED
RENDEMENT
ENERGETIQUE
VERIFIE
PUBLICATION S-42

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Summary of Contents for Slant/Fin SENTRY S-60EDP

  • Page 1: Table Of Contents

    Sequence of Operation ..... . . 16 additional requirements in this Slant/Fin Instruction Book. Boiler Room Air Supply and Ventilation ... 17 Water Piping at Boiler .
  • Page 2 Sentry Note: Height dimension increases by 1-3/4" when comustible floor kit is used. * Vent damper may be installed horizontally on all models with use of a vent elbow. For more information, see figure 2, page 5.

  • Page 3: Dimensions

    S-90 ⁄ " ⁄ " 37" ⁄ " ⁄ " ⁄ " Slant/Fin supplies vent dampers by S-120 ⁄ " ⁄ " 37" ⁄ " 25" ⁄ " several manufacturers. Some are smaller than the indicated “G maxi- S-150 ⁄...

  • Page 4: Chimney Requirements

    Sentry MINIMUM CLEARANCES FROM COMBUSTIBLE WARNING CONSTRUCTIONS SPECIAL ATTENTION FOR LIQUEFIED PETROLEUM A. Minimum boiler clearances shall be as follows: (L.P.) PROPANE GAS-FIRED BOILER INSTALLATIONS SENTRY SERIES LPG appliances (boilers) shall be installed in accordance MINIMUM CLEARANCE FOR COMBUSTIBLE CONSTRUC- with applicable provisions of NFPA 58 ( Liquefied Petroleum TION.

  • Page 5: Vent Damper Installation

    Slant/Fin Corporation vent damper. This device is design certified by A.G.A. for use ONLY on spe- cific Slant/Fin Corp. gas boiler models. These boilers must also be equipped with a plate which states that the boiler may be used with a Slant/Fin Corp. automatic vent damper device and indicates the proper vent damper model number.

  • Page 6: Gas Piping

    Sentry GAS PIPING— Gas Flow In Piping -- cu. ft. per hr. Length A. Local installation codes apply. The pipe joint compound used Iron Pipe Size (IPS)—inches of Pipe on threads must be resistant to the action of liquefied petro- in Feet 1-1/4 1-1/2...
  • Page 7 Sentry WIRING DIAGRAM FOR SENTRY & SENTINEL BOILERS HYDROLEVEL HYDROSTAT CONTROL MODEL 3200-03 & 04 YELLOW YELLOW ECONOMY LO TEMP HI TEMP PLUG THERMOSTAT VENT DAMPER HARNESS GREEN BLACK IGNITION MODULE 120V/60Hz 24V(GND) BLUE WHITE NEUTRAL CIRCULATOR MV/PV ROLL-OUT BLOCKED VENT SAFETY SWITCH SWITCH (BURNER)
  • Page 8 Sentry Figure 5. Multizoning of Sentry boilers pump zoning system using R845A relay. Figure 6. Multizoning of Sentry boiler-2 zone system pump zoning system using R882A/B relays.
  • Page 9 Sentry Figure 7. Multizoning of Sentry boilers zone valve system using V8043E/F zone valves. Figure 8. Multizoning, zone valve system with indirect water heater (DHW Priority) using R882A/B relay.

  • Page 10: Boiler Water Temperature Control

    Sentry Figure 9. Single zone with indirect water heater (DHW Priority) using R882A/B relay.
  • Page 11 Sentry BOILERS EQUIPPED WITH HYDROSTAT CONTROL Diagnostic LEDs Test/Settings Jumper SETTING THE CONTROL Button Dynamic Economy Dial Display (OFF or LO, 1, 2, 3, NOTE: Settings can be checked 4, 5, HI) Water Temperature using the TEST/SETTINGS Button. Factory 1 and Real Time Verification of Setting SETTING THE HIGH LIMIT...
  • Page 12 Sentry OPTIONAL FEATURES NOTE: The Program Mode – Pro – is accessed by turning the LO TEMP dial to a position just above OFF. THERMAL PRE-PURGE Thermal Pre-Purge is designed to maximize boiler efficiency. When activated, the control will supply latent heat that may remain in the boiler from a previous run cycle to the next heating zone that calls.
  • Page 13 Sentry OPTIONAL FEATURES Continued CIRCULATOR ACTIVATION OPTIONS When in the default mode, the HydroStat activates the circulator (C1/C2 contacts) on calls to T/TV. The control can be pro- grammed to activate the circulator on calls to I1/I2 in place of, or in addition to, calls to T/TV. To change how the Circulator is activated 1.
  • Page 14 Sentry OPTIONAL FEATURES Continued RESTORE FACTORY DEFAULT SETTINGS To restore all features to the factory default settings (see following chart for default settings) 1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro 2.
  • Page 15 Sentry SYSTEM START-UP HOW THERMAL TARGETING WORKS At initial start up, with the Economy Feature active, the control Thermal Targeting technology analyzes thermostat activity and establishes a 145°F target temperature. To test the high limit continually evaluate how much heat the house requires. When shut-off function, the Economy Dial must be turned to OFF.

  • Page 16: Sequence Of Operation

    Sentry SEQUENCE OF OPERATION FOR SENTRY BOILERS THERMOSTAT CALLS FOR HEAT HIGH LIMIT CONTACTS CLOSED? CIRCULATOR ENERGIZED NO FURTHER LOW WATER CUT-OFF ACTION CONTACTS CLOSED? VENT DAMPER RELAY ENERGIZED. VENT DAMPER MOTOR OPENS VENT DAMPER. END SWITCH CLOSES. IGNITION CONTROL ENERGIZED SPARK GENERATOR MODULE POWERED.

  • Page 17: Boiler Room Air Supply And Ventilation

    Sentry BOILER ROOM AIR SUPPLY AND VENTILATION An ample supply of air is required to obtain combustion and ventilation. ALL AIR COMES FROM OUTSIDE, directly through wall openings to the boiler or through unsealed openings around windows, doors, etc. in the whole building. When build- ings are insulated, caulked and weather stripped, now or later on, direct openings to outside may be required and should be provided.
  • Page 18 Sentry Figure 11. Zoning with circulators, optional indirect DHW tank...
  • Page 19 Sentry Figure 12. Zoning with zone valves, optional indirect DHW tank...

  • Page 20: Safety Information And Lighting Instruction

    Sentry SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot.

  • Page 21: Care And Maintenance

    Sentry 2. Safety Shutdown Checkout a. Boiler (burner) is overfiring. CAUTION! National Fuel Gas Code ANSI Z223.1-latest edition, does NOT per- a. For proper operation the pilot should engulf the thermo- mit firing at a higher input rate than the input rate indi- couple or flame sensor as shown below.

  • Page 22: Water Level Check

    Sentry 3. Water lines: slightest leaks should be corrected. 4. Low water cutoff, for operation (see instructions fur- nished with unit). 2. WATER LEVEL CHECK DURING HEATING SEASON A. Check water pressure regularly and add water slowly to system when needed. If much water is added, venting may be necessary.

  • Page 23: Troubleshooting Guide

    Sentry GENERAL TROUBLESHOOTING GUIDE FOR SERVICEPEOPLE BURNERS FAIL TO OPERATE CAUSE REMEDY 1. Safety pilot out, or flame too low. 1. Check, clean, re-light. See instructions. 2. Gas supply valve shut off. 2. Open gas valve(s). 3. Electric switch open. 3.

  • Page 24: Piping A Heating-Cooling System

    • Check the Molex plugs on both the control end and the damper end. • Check to be sure the vent damper motor turns. • Verify the vent damper end switch has closed. Call Slant/Fin Tech Support: The experts at Slant/Fin are ready to help. Call us at (800) 873-4346...
  • Page 25 IF REPLACEMENT PARTS ARE NEEDED parts should be identified by and ordered from Slant/Fin. When parts are needed, refer to boiler model and serial num- Relief/Safety valves must be ASME rated for the pressure and ber shown on the boiler name/rating plate.
  • Page 26 Sentry APPENDIX A Removal of Existing Boiler from Common Vent System "At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation."...
  • Page 27 Sentry...
  • Page 28 ©Slant/Fin Corp. 2017. Printed in the U.S.A. 317. Publication No. S-42. P/N 46-0771 SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-0933 • Canada: Slant/Fin , Mississauga, Ontario LTD/LTEE www.slantfin.com...

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