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Jinergy JNMM144 Installation Manual
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Jinergy JNMM144 Installation Manual

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CRYSTALLINE SILICON PV MODULE
INSTALLATION GUIDE
A_ V2220208

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Summary of Contents for Jinergy JNMM144

  • Page 1 CRYSTALLINE SILICON PV MODULE INSTALLATION GUIDE A_ V2220208...
  • Page 2 (PV) products are beyond JINERGY control, JINERGY does not accept responsibility and expressly disclaims liability for loss, damage, or expense arising out of or in any way connected with such installation, operation, use or maintenance. JINERGY reserves the right to change the manual without prior notice.
  • Page 3 2.1.5 Do not shade portions of the PV module surface from the sun for a long period of time. The shaded cell will produce hot spot effect. 2.1.6 Do not clean the glass surface with chemicals. 2.1.7 Do not drop the PV module or drop objects onto the PV module. 2.1.8 Do not concentrate sunlight on the modules or panels.
  • Page 4 40.5A 47.25A Table 2 2.2.16 The solar modules are recommended to be installed over a fireproof and insulating roof covering when installed on a roof. 2.2.17 Module may not be contacted during working. 2.2.18 Please fixed the connecting cable to the bracket which avoid loose cable waggle. 2.2.19 It is forbidden to cable placed on the sharp edges.
  • Page 5 Do not place the module in the combustible gas easy generation or congregate. In the process of moving module, do not grab junction box and cable, should contact the module frame for handling. In any case, please don't trample modules. To protect the glass is damaged, please do not place heavy objects on the module or throwing have damage to any of the items out of modules.
  • Page 6 Installation of cross beam through long side four hole bolt Static load（Test load） Installation Method Installation of cross beam through long Module Type side four hole bolt JNMM60-XXX +5400Pa/-2400Pa JNMM72-XXX +5400Pa/-2400Pa JNMP60-XXX +5400Pa/-2400Pa JNMP72-XXX +5400Pa/-2400Pa JNMP120-XXX +5400Pa/-2400Pa JNMP144-XXX +5400Pa/-2400Pa Table 4 2）166 Module This document is only for internal use of JINNENG CLEAN ENERGY TECHNOLOGY LTD, and shall not be published or copied without permission of the company.
  • Page 7 Screw installation method Installation of cross beam through long side Installation of cross beam through long side outer four hole bolt inner four hole bolt Static load（Test load） Installation of cross Installation of cross beam Installation Method beam through long side through long side outer Module Type inner four hole bolt...

  • Page 8: Table Of Contents

    JNMM108-XXX +5400Pa/-2400Pa +2400Pa/-2400Pa JNMM144-XXX +5400Pa/-2400Pa JNBM144-XXX +5400Pa/-2400Pa Table 6 4）210 Module Screw installation method Installation of cross beam through long side outer four hole bolt Static load（Test load） Installation Method Installation of cross beam through long Module Type side outer four hole bolt JNMM120-XXX +5400Pa/-2400Pa JNBM120-XXX...
  • Page 9 Module Type beam blocks JNMM60-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa +2000Pa/-2000Pa JNMM72-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa +1800Pa/-1400Pa JNMP60-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa +2000Pa/-2000Pa JNMP72-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa +1800Pa/-1400Pa JNMP120-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa +2000Pa/-2000Pa JNMP144-XXX +5400Pa/-2400Pa +5400Pa/-2400Pa...

  • Page 10: Jnmm108-Xxx

    Installation of cross beam through short side Installation of cross beam through long side four four pressure blocks pressure blocks Static load（Test load） Installation of Installation Method Installation of Installation of Installation of cross beam long side four cross beam cross beam through long side pressing blocks...

  • Page 11: Jnmm132-Xxx

    4）210 Module Fixture fixed installation method Installation of cross beam through long side four pressure blocks Static load（Test load） Installation Method Installation of cross beam through long side Module Type four pressure blocks JNMM120-XXX +5400Pa/-2400Pa JNBM120-XXX +5400Pa/-2400Pa JNMM132-XXX +5400Pa/-2400Pa JNBM132-XXX +5400Pa/-2400Pa Table 11 Each aluminum mounting clamp comes with an M8 bolt, a plain washer, a spring washer, and an...
  • Page 12 Fig. b Fig. c End Clamp installation Middle Clamp installation 6. Especially the installation of long side pressing blocks embedded in beam, the modules may be mounted using clamps designed for solar modules refer to Fig.d, the modules must be supported along the length of the long edge and should overlap the array rail by 10mm-14mm.
  • Page 13 steel or aluminum alloy materials. Note: if the module of drilling hole on aluminum alloy frame, will not be guaranteed the product quality assurance period. 3.4 Ground and roof installation 3.4.1 Ground installation Choose to install the height of the need to guarantee the minimum edge module is covered with snow, vegetation cover, not by local sand damage caused by wind, suggest installation height not less than 300 mm.

  • Page 14: Table 12

    Table 12. Module Type Cell Size Single Glass Double Glass 158.75 Table 12 4.1.6 Use a special solar cable and plugs for installing the PV system and make sure that all connections are safe and tight. The cable cross section size should be 4mm (12AWG) and able to withstand the maximum possible system open-circuit voltage.
  • Page 15 Fail Pass Fail Pass 4.1.12 It is recommended to use jinergy type PV-JN01, 5.6~6.3 mm cable for connector which supplied by module factory, these connectors are not recommended to replace the module connector. 4.1.13 Wiring mode of junction box 1）Wiring mode for vertical installation 2）Wiring mode for horizontal installation...
  • Page 16 4.2 Grounding anti-thundered 4.2.1 Grounding Fig.e Toothed washer 1) Use the marked 5.5 mm grounding holes (5.5mm) to ground the anodized frame. All nuts, bolts, and gasket are type M5 and should be made of stainless steel (Fig. e). 2) Put the bolt through the Fixed end and then through the hole in the aluminum frame. 3) Add the gasket and nut on the other side of the bolt and tighten to secure all parts.
  • Page 17 standards and rules: 1) Use the ground hole on the frame for grounding. Do not use mounting holes or drill extra holes for grounding on the frame. Otherwise, the rigidity of the frame may be insufficient. 2) The frame is a corrosion-resistant coated aluminum frame. When grounding, it is necessary to use toothed gasket or self-tapping screw to penetrate the film to achieve a good grounding effect, otherwise it may cause poor grounding.
  • Page 18 Insulation or corrosion protective measures must be taken for Non Aluminum alloy material directly connected frame or gap between metal parts and frame. The right to interpret shall belong to Jinergy. 6 Maintenance and Disposal 6.1 Daily inspection 1.
  • Page 19 2. Clean the water pressure cannot be more than 690 Kpa. 3. For stubborn dirt on the glass surface, you can use mild, non-abrasive cleaners, such as glass cleaners, alcohol, etc., and do not use corrosive chemical reagents. 4. People can clear it with soft items if there is thick snow on the glass , be careful to not scratch glass.
  • Page 20 If the container is not full， the people need to cut the bandage when unloading(If the container is full，the bandage is none). If the container is on the ground, the module can be unloading directly. 1. Before the forklift operate, add some buffer articles at the forklift arm to avoid damaging the module.
  • Page 21 4. Start from the short side of the packing box, reduce modules that are broken. 5. When second transportation, a special person should be command to carry, and it is prohibited to damage the packing box. 6. During operation, the forklift truck should not hit the pallet including the pallet wooden pier.
  • Page 22 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Operating Procedure Control Point Cut off the straps, remove the top package down and hold on flat floor，as shown in figure 1. For the safety of operation, operators should wear anti-cutting gloves and other...
  • Page 23 Cut off the straps, remove the top package down and hold on flat floor, as shown in figure 1. For the safety of operation, operators should wear anti-cutting gloves and other Cut the two longitudinal straps, then carefully cut and remove labor protection supplies ；...
  • Page 24 Pull slowly out the modules from the back side of the module, then carry one module with two people，as showed in figure 5. When take off the last eight modules, the outermost module must be slanted to lean on the other modules (If not may result in hidden cracks or damage when the module tilted).
  • Page 25 following page. 7.3 Storage for modules Operating Procedure Photo Control Point To same color and current The module would be best set on the flat modules, try to make sure floor, stand side by side and place neatly. that they are placed together for easy management.
  • Page 26 If the installation is not performed after the arrival of the modules, the packaging box must Modules should be wrapped be kept in a dry state and moved indoors. If the by waterproof. packaging box is found to be wet, it is recommended to dry the modules and replace the packaging box.