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Hyster S155XL2 Manual

Table Of Contents

Table of Contents

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Hyster C024 (S135XL2, S155XL2) Forklift

Table of Contents

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Table of Contents

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Summarization of Contents

Provides an overview of the frame and connected parts, outlining repair procedures.

Details the frame's construction as a one-piece weldment and its integrated mounting points.

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR

Counterweight Repair

Step-by-step instructions for safely removing the counterweight from the lift truck.

Step-by-step instructions for safely installing the counterweight onto the lift truck.

Instructions for removing the lift truck hood assembly, including gas assist cylinder.

Instructions for installing the lift truck hood, including adjustments for the latch.

Overhead Guard Repair

Procedures for removing the overhead guard, including disconnecting associated lines and harnesses.

Procedures for installing the overhead guard, including tightening capscrews to specified torque.

Operator Restraint System Repair

Checks seat belt, hip restraint, seat mounting, hood, and floor plates for security and function.

Fuel and Hydraulic Tanks Repair

Visual inspection of tanks for welds, leaks, dirt, and paint damage.

SMALL LEAKS, REPAIR

Procedure for repairing minor leaks using steam cleaning and Loctite 290.

LARGE LEAKS, REPAIR

Procedure for repairing major leaks using welding practices.

Procedures for cleaning fuel tanks using steam or chemical solutions.

Steam Method of Cleaning

Detailed steps for cleaning tanks with steam, including safety precautions.

Chemical Solution Method of Cleaning

Steps for cleaning tanks using trisodium phosphate or alkali-based cleaning compounds.

ADDITIONAL PREPARATIONS FOR REPAIR

Methods for preparing tanks for welding using inert gases or water.

Radiator Repair

Steps for removing the radiator, including coolant drainage and hose disconnection.

Steps for installing the radiator, including connecting hoses and filling coolant.

Exhaust System Repair

Procedures for removing the grill, exhaust pipes, and muffler.

Procedures for installing the muffler and exhaust pipes.

Detailed steps for removing the engine, including disconnecting various systems.

Steps for installing the engine, including engine mounts and connecting systems.

General warnings about cleaning solvents and label installation procedures.