HORA M180 Operating Instructions Manual

Rotary actuators

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Operating instructions
Rotary actuators
M135 • M140 • M150 • M180
June 2012 / 118614 / EN

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Summary of Contents for HORA M180

  • Page 1 Operating instructions Rotary actuators M135 • M140 • M150 • M180 June 2012 / 118614 / EN...
  • Page 2 Concerning all data, information, and illustrations in this manual we reserve the right of technical modifications and improvements. No claims can be considered for alteration or rework of already delivered rotary actuators. Manufacturer HORA Rotary actuators 135 • M140 • M150 • M180 Version 2.0 - June 2012 Operating instructions...
  • Page 3: Table Of Contents

    Content Content 4 Assembly..............11 1 Safety ................. 4 Proper use ............... 4 Checking the scope of delivery ......11 For the owner-operator ..........4 Preparing assembly ..........11 Personnel..............5 Mount rotary actuator on flap .........12 Prior to work............. 5 Assembling/disassembling a hood......13 In operation..............
  • Page 4: Safety

    Hint: Notes for application and other useful information. Proper use Rotary actuators M135, M140, M150, M180 are controlled by three-position controllers. The rotary actuators of the production series described herein are used to adjust flaps. In order to ensure application for the purpose intended compare the above type designation for compliance with the nameplate of the rotary actuators prior to starting any action.
  • Page 5: Personnel

    Prior to any work check whether the types indicated here are in compliance with the information of the nameplate at the rotary actuator: Rotary actuators M135, M140, M150, M180. In operation Safe operation is possible only if transport, storage, installation, operation and maintenance are carried out properly and in accordance with safety standards.
  • Page 6: Product Specification

    Integrated slow-down limit position switches turn the motor off as soon as the set point of the slow-down limit position switch is reached. Component parts M135, M140, M150, M180 1x230 1 X 230 2x231...
  • Page 7: Accessories

    2 Product Specification Accessories Potential-free path switches Fig. 2 Potential-free path switches Potentiometer add-on kit Fig. 3 Potentiometer add-on kit Actuator heater Fig. 4 Actuator heater Operating modes The rotary actuator can be operated manually or automatically. In manual mode the rotary motion is carried out with the help of the hand lever on the add-on kit.
  • Page 8: Functions

    2 Product Specification • If the control voltage is applied to terminal 2 the actuator shaft will turn clockwise. • If the control voltage is applied to terminal 3 the actuator shaft will move anti-clockwise. Functions 2.4.1 Set time The time in which the actuator shaft covers a distance of 90 degrees is called set time.
  • Page 9: Technical Data

    S1-100% ED M140 = S3-50% ED M180 = S3-60% ED Torque / M135 = 35 Nm / 130 s/90° M140 = 50 Nm / 10 s/90° Set time at 50 Hz M135 = 15 Nm / 70 s/90° M180 = 80 Nm / 130 s/90°...
  • Page 10: Type Plate

    The type plate is attached to the housing of the rotary actuator. It bears the type denomination, serial number (s/no) and date of manufacture (last four digits).  2.1 Component parts on page 6 M135 F.-Nr.: 11207991/01/1211 AC 50 Hz 230 V 130 s / 90°...
  • Page 11: Assembly

    4 Assembly 4 Assembly Prior to installing a rotary actuator:  4.1 Checking the scope of delivery on page 11  4.2 Preparing assembly on page 11 The following sequence of operations is part of the rotary actuator assembly:  4.3 Mount rotary actuator on flap on page 12 ...
  • Page 12: Mount Rotary Actuator On Flap

    4 Assembly Mount rotary actuator on flap If rotary actuator and flap are supplied as separate deliveries you will have to mount the rotary actuator on the flap. Knee-Bracket 351 Spiral clamping pin Coupling 426 Hexagon screws 55 Manual lever 428 Hexagon screws 306 Thrust washers 448 Hexagon nuts...
  • Page 13: Assembling/Disassembling A Hood

    4 Assembly Assembling/disassembling a hood The terminals for electric connection are positioned under the hood. Risk of injury from electric shock by live parts! When the power supply is on there is a danger of electric shock due to live parts. •...
  • Page 14: Electrical Connection

    4 Assembly Electrical connection Danger of life caused by incompetent staff! Electrical connections carried out by unqualified staff may result in death, severe bodily injury or considerable material damage. WARNING • Make sure that such all work is carried out by qualified staff. ...
  • Page 15 4 Assembly WE 1 WE 2 WE 3 WE 4 20 20 21 21 22 22 23 23 24 24 25 25 30 30 31 31 32 32 33 33 34 34 35 35 40 40 41 41 Fig. 9 Wiring diagram Terminal Description...
  • Page 16: Fitting Accessories

    4 Assembly Fitting accessories Accessories are not part of the scope of delivery for the rotary actuator unless expressly ordered! The rotary actuators are prepared for retro-fitting with: • Path switch (106) • Potentiometer (180) • Actuator heater (190)  2.2 Accessories on page 7 4.6.1 Fitting path switches WE 3 and WE 4 Risk of injury from electric shock by live parts!
  • Page 17: Fitting A Potentiometer

    4 Assembly 4.6.2 Fitting a potentiometer Risk of injury from electric shock by live parts! When the supply voltage is turned on there is a risk of electric shock from live parts. WARNING • Prior to commencing any work, ensure that the actuator is safely disconnected from the power supply system.
  • Page 18: Fitting The Actuator Heater

    4 Assembly 4.6.3 Fitting the actuator heater Risk of injury from electric shock by live parts! When the supply voltage is turned on there is a risk of electric shock from live parts. WARNING • Prior to commencing any work, ensure that the actuator is safely disconnected from the power supply system.
  • Page 19: Commissioning

    5 Commissioning 5 Commissioning Risk of injury from electric shock by live parts! When the power supply is on there is a danger of electric shock due to live parts. • Prior to commencing any work, ensure that the actuator is safely disconnected WARNING from the power supply system.
  • Page 20: Setting A Limit Position Switch

    5 Commissioning Setting a limit position switch You need to set the limit position switch before you can take the rotary actuator into operation. Set the two limit position switches separately. Try out the sequence of operations for each limit position switch once. Risk of damage from incorrectly set limit position switches The limit position switches WE 1 and WE 2 turn off the motor in a path-dependant way.
  • Page 21: Setting The Potential-Free Path Switches

    5 Commissioning Turn off the motor. Turn the cam disk until the path switch switches. Tighten the respective pair of screws. Slip the pointer (64) on the shaft (12). Ensure that the pointer‘s locking pin engages with the designated drilled hole in the shaft. Setting the potential-free path switches Set the two path switches separately.
  • Page 22: Setting A Potentiometer

    5 Commissioning Slip the pointer (64) on the shaft(12). Ensure that the pointer‘s locking pin engages with the designated drilled hole in the shaft. Setting a potentiometer 105 Potentiometer 394 Slotted screw 180 Potentiometer board Fig. 15 Setting a potentiometer ...
  • Page 23: Commissioning

    5 Commissioning Commissioning Check whether all fitting and assembly work has been competently finished.  4 Assembly on page 11 Ensure that the actuation of the rotary actuator can take place safely without putting people or devices at risk. Ensure that the rotary actuator is attached correctly and that the rotary actuator’s hood is closed.
  • Page 24: Operation

    6 Operation 6 Operation Changing between manual and automatic mode Manual adjustment is possible when combined with a suitable add-on kit.  How to change-over in manual mode Disconnect the actuator from the power supply. Risk of damage to device when adjusted manually The actuator may sustain damage if the rotary actuator is not disconnected from the power supply.
  • Page 25: Spare Parts

    8 Spare parts 8 Spare parts When ordering accessories and spare parts please quote the specifications engraved on the type plate of your rotary actuator. The specifications on the type plate are standard for the technical date of the rotary actuators as well as the requirements for the public power supply.
  • Page 26: Check List For Breakdown

    10 Removal of faults 10.2 Check list for breakdown Fault Cause Rectification 1. Rotary actuator is not Rotary knob is in MAN position instead of  Turn rotary knob to AUTO position, working. AUTO engage mechanism. Power cut  Determine cause and remedy. Fuse defective (in control cabinet) ...

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