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Summarization of Contents

Foreword
TO OWNERS, USERS, and OPERATORS:
Addresses the intended audience of the manual and the importance of safe operation.
Warning
KNOW THE EQUIPMENT
Emphasizes understanding the lift truck's features and limitations before operation.
LOOK WHERE YOU ARE GOING
Advises operators to maintain situational awareness and check surroundings for safe travel.
KNOW YOUR LOADS
Stresses the importance of handling loads correctly, within specified limits and securely.
USE COMMON SENSE
Promotes cautious and responsible operation, following rules and maintaining control.
KNOW THE AREA
Highlights the need to assess the operating environment for hazards and safety compliance.
FASTEN YOUR SEAT BELT
Crucial safety instruction to secure the operator in case of tip-over incidents.
Model Description
General
Provides an overview of the lift truck models covered in the manual and their engine options.
Operator Protection Equipment
Details components like overhead guards and load backrests for operator safety.
Nameplate
Explains the significance of the nameplate for truck specifications and capacity information.
Safety Labels
Stresses the importance of identifying and understanding hazard information provided by safety labels.
Display Switch Cluster
Describes the controls and indicators on the operator's display panel for monitoring truck functions.
Operating Procedures
Know Your Lift Truck
Basic operational knowledge about the lift truck's design and safe handling principles.
Stability and Center of Gravity
Explains how load placement and truck dynamics affect stability and prevent tip-overs.
Capacity (Weight and Load Center)
Details how to understand the lift truck's load capacity based on weight and load center.
Inspection Before Operation
Outlines essential pre-operation checks to ensure the lift truck is safe and functional.
Operator Checklist
Describes the procedure for using an optional electronic checklist to verify truck readiness.
Starting Procedures
Step-by-step instructions for safely starting the lift truck's engine, with different options.
Driving and Direction Changes
Guidance on changing travel direction and operating the truck's transmission system.
Load Handling, Traveling
Provides instructions for safely transporting loads, considering stability and obstacles.
Load Handling, Emergency Load Lowering
Critical procedure for safely lowering a load when power is interrupted.
Highway Trucks, Rail Cars, and Docks
Safety and operational guidelines for working with transport vehicles and loading docks.
Maintenance
General
General guidelines and warnings regarding modifications, repairs, and safe maintenance practices.
How to Move a Disabled Lift Truck
Instructions for safely moving a lift truck that is not operational.
How to Tow the Lift Truck
Procedures for towing a disabled lift truck using another vehicle or device.
How to Put a Lift Truck on Blocks
Steps for safely raising and supporting the lift truck for maintenance access.
Maintenance Schedule
A detailed schedule outlining required inspection and service intervals for various components.
Safety Labels
Emphasizes the importance of safety labels and their correct placement on the lift truck.
Mast, Carriage, Header Hoses, Lift Chains, and Attachment
Inspection procedures for critical lift mechanism components to ensure proper function and safety.
Emergency Locking Retractor (ELR)
Explains the operation and checks for the ELR seat belt system for operator retention.
Fuel, Oil, and Coolant Leaks, Check
Procedures for visually inspecting the truck for leaks in fuel, oil, and coolant systems.
Hydraulic System Oil
Guidelines for checking hydraulic oil level and system integrity, including safety warnings.
Air Filter
When to replace the air filter element based on indicators or operating hours.
Forks, Remove
Step-by-step guide for safely removing lift truck forks for maintenance or replacement.
Forks, Inspect
How to inspect forks for cracks, wear, and alignment to ensure safe lifting operations.
Service Brakes
Checks for brake fluid level and operation of service brakes to ensure stopping capability.
Parking Brake
Steps for adjusting the parking brake to ensure it holds the truck securely, especially on inclines.
Cooling System
How to check coolant levels and temperature indicators, with safety precautions for hot systems.
How to Add Fuel to the Lift Truck
Safe procedures for refueling the lift truck with gasoline, diesel, or LPG.
LPG Tank, Remove
Instructions for safely removing the LPG tank from the lift truck for servicing or refilling.
LPG Tank, Fill
Detailed procedures for safely refilling an LPG tank, emphasizing precautions.
Gasoline or Diesel Fuel
Safe practices for adding gasoline or diesel fuel, including static electricity prevention.
How to Change a Solid Rubber Tire (GC/GLC Series)
Step-by-step guide for changing solid rubber tires, requiring specialized equipment.
Pneumatic Tire With Tube, Repair
Procedures for repairing pneumatic tires with tubes, including wheel removal.
Tire Removal, Two-Piece Wheel
Procedure for disassembling a two-piece wheel to remove the tire.
Tire Removal, Three- and Four-Piece Wheels
Procedure for disassembling three- and four-piece wheels to remove the tire.
Add Air to Pneumatic Tires With Tube
Safety guidelines and steps for inflating pneumatic tires with tubes, using a safety cage.
Add Air to Pneumatic Tubeless Tire
Safety guidelines and steps for inflating pneumatic tubeless tires, using a safety cage.
Dual Drive Wheels, Install
Steps for installing dual drive wheel assemblies onto the lift truck hub.
Jump-Starting the Lift Truck
Procedures for jump-starting the lift truck using a charger or another vehicle.
Operating Procedures for a New or Rebuilt Engine
Special break-in procedures for new or rebuilt engines to ensure proper wear-in.
How to Put Internal Combustion Engine (ICE) Trucks in Storage
Guidelines for preparing an ICE truck for storage to protect its components.
Short-Term Storage
Steps to prepare the lift truck for storage periods of one to six months.
Long-Term Storage
Procedures for preparing the lift truck for storage periods exceeding six months.
Putting a Stored Lift Truck Back Into Service
Steps to follow to safely return a stored lift truck to operational status.
Loading
Instructions on safely securing the lift truck onto a transport vehicle using straps or chains.
Unloading
Steps for safely removing the lift truck from a transport vehicle.
Preparation for Use
Procedures to ensure the lift truck is ready for operation after transport or storage.
Preparation After Transport
Final checks and procedures required after the lift truck has been unloaded.

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