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New Holland 7500 Service Manual
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New Holland 7500 Service Manual

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SERVICE MANUAL
5500 / 6500 / 7500
Tractor
Part number 47899740
English
June 2015
© 2015 New Holland Fiat (India) Pvt.Ltd. All Rights Reserved.

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Summary of Contents for New Holland 7500

  • Page 1 SERVICE MANUAL 5500 / 6500 / 7500 Tractor Part number 47899740 English June 2015 © 2015 New Holland Fiat (India) Pvt.Ltd. All Rights Reserved.
  • Page 2 SERVICE MANUAL 5500 Turbo Super, TIER 3 engine, 2WD tractor , 5500 Turbo Super, TIER 3, 4WD tractor , 6500 TIER 3 engine, 2WD tractor , 6500 TIER 3 engine, 4WD tractor , 7500 TIER 3 engine, 2WD tractor , 7500 TIER 3 engine, 4WD tractor 47899740 24/06/2015 Find manuals at https://best-manuals.com...
  • Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.102] Pan and covers .
  • Page 4 [25.102] Front bevel gear set and differential ..........25.3 [25.108] Final drive hub, steering knuckles, and shafts .
  • Page 5 [55.301] Alternator ................55.4 [55.302] Battery.
  • Page 6 INTRODUCTION 47899740 24/06/2015 Find manuals at https://best-manuals.com...
  • Page 7 Contents INTRODUCTION Foreword ..................3 Safety rules .
  • Page 8 Anyone who carries out service operations described without carefully observing these prescriptions will be directly responsible for any damage caused. Notes for equipment Equipment which NEW HOLLAND proposes and shows in this manual is: - Studied and designed expressly for use on NEW HOLLAND tractors. - Necessary to make reliable repair.
  • Page 9 INTRODUCTION Safety rules This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguarded your safety. In this manual you will find this symbol together with the following keywords. WARNING: It gives warning about improper repair operations and potential consequences affecting the service tech- nician’s personal safety.
  • Page 10 INTRODUCTION Safety rules Generalities Carefully follow specified repair and maintenance procedures. • Do not wear rings, wrist watches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get caught in moving parts. Use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc.
  • Page 11 INTRODUCTION Electrical systems • If it is necessary to use auxiliary batteries, cables must be connected at both sides as follows. (+) to (+) and (-) to (-). Avoid short-circuiting the terminals. Gas released from batteries is highly flammable. During charging, leave the battery compartment uncovered to improve ventilation.
  • Page 12 INTRODUCTION Safety rules Health and safety precautions Many of the procedures associated with vehicle maintenance and repair involve physical hazards or other risks to health. This section lists, alphabetically, some of these hazardous operations and the materials and equipment asso- ciated with them.
  • Page 13 INTRODUCTION Isocyanate (polyurethane) adhesives / sealers See resin based adhesives. Individuals suffering from asthma or respiratory allergies should not work with or near these materials as sensitivity reactions can occur. Any spraying should preferably be carried out in exhaust ventilated booths removing vapors and spray droplets form the breathing zone.
  • Page 14 INTRODUCTION Do organise work practices and protective clothing to avoid soling of the skin and eyes, breathing vapors / aerosols / dusts / fumes, inadequate container labelling; fire and explosion hazards. Do wash before job breaks, before eating, smoking, drinking or using toilet facilities when handling chemical materials. Do keep work areas clean, uncluttered and free of spills.
  • Page 15 INTRODUCTION Dusts Powder, dusts or clouds may be irritant, harmful or toxic. Avoid breathing dusts from powdery chemical materials or those arising from dry abrasion operations. Wear respiratory protection if ventilation is inadequate. Electric shocks Electric shocks can result from the use of the faulty electrical equipment or from the misuse of equipment even in good condition.
  • Page 16 INTRODUCTION Observe strict fire safety when storing and handling flammable materials or solvents, particularly near electrical equip- ment or welding processes. Ensure before using electrical or welding equipment but that there is no fire hazard present. Have suitable fire extinguisher available when using welding or heating equipment. First aid Apart from meeting any legal requirements its i desirable for someone in the workshop to be trained in first aid proce- dures.
  • Page 17 INTRODUCTION Ensure there is adequate ventilation when handling and using gasoline. Great care must be taken to avoid the serious consequences of inhalation in the event of vapor build up arising from spillages in confined spaces. Special precautions apply to cleaning and maintenance operations on gasoline storage tanks. Gasoline should not be used as a cleaning agent.
  • Page 18 INTRODUCTION Do not use damaged or defective tools or equipment, particularly high speed equipment such as grinding wheels. A damaged grinding wheel can disintegrate without warning and cause serious injury. Wear suitable eye protection when using grinding, chiselling or sand blasting equipment. Wear a suitable breathing mask when using sand blasting equipment, working with asbestos based materials or using spraying equipment.
  • Page 19 INTRODUCTION Two pack Can also contain harmful and toxic unreacted resins and resin hardening agents. The manufacturers instructions should be followed and the on resin based adhesives, isocyanate containing adhesives and foams should be con- sulted. Spraying should preferably be carried out in exhausted ventilated booths removing vapor and spray mists from the breathing zone.
  • Page 20 INTRODUCTION Brief exposure to high concentrations of vapors or mists will cause eye and throat irritation, drowsiness, dizziness, headaches and in the worst circumstances, unconsciousness. Repeated or prolonged exposures to excessive but lower concentrations of vapors or mists, for which theremight not be adequatewarning indications, can cause more serious toxic or harmful effects.
  • Page 21 INTRODUCTION particularly in cases where the general ventilation is poor, or where considerable welding work is anticipated. In extreme cases where adequate ventilation cannot be provided, supplied air respirators may be necessary. Gas welding Oxy-acetylene torches may be used for welding and cutting and special care must be taken to prevent leakage of these gases, with consequent risk of fire and explosion.
  • Page 22 SERVICE MANUAL Engine 5500 Turbo Super, TIER 3 engine, 2WD tractor , 5500 Turbo Super, TIER 3, 4WD tractor , 6500 TIER 3 engine, 2WD tractor , 6500 TIER 3 engine, 4WD tractor , 7500 TIER 3 engine, 2WD tractor , 7500 TIER 3 engine, 4WD tractor...
  • Page 23 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.102] Pan and covers .
  • Page 24 Engine - 10 Engine and crankcase - 001 5500 Turbo Super, TIER 3 engine, 2WD tractor , 5500 Turbo Super, TIER 3, 4WD tractor , 6500 TIER 3 engine, 2WD tractor , 6500 TIER 3 engine, 4WD tractor , 7500 TIER 3 engine, 2WD tractor , 7500 TIER 3 engine, 4WD tractor 47899740 24/06/2015 10.1 [10.001] / 1...

  • Page 25: Table Of Contents

    Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 3 Torque .

  • Page 26: General Specification

    Engine - Engine and crankcase Engine - General specification General specifications 5500 6500 7500 Make IVECO Type 4 stroke, diesel, turbocharged, direct injection, water cooled Power 55 Hp 65 Hp 75 Hp Number of cylinders 104 mm (4 in) 104 mm (4 in)
  • Page 27 Engine - Engine and crankcase Exhaust valves 5500 6500 7500 41.000 - 41.250 mm 37.500 - 37.750 mm 41.000 - 41.250 mm Valve head diameter (1.614 - 1.624 in) (1.476 - 1.486 in) (1.614 - 1.624 in) 7.985 - 8.000 mm 7.985 - 8.000 mm...

  • Page 28: Torque

    Engine - Engine and crankcase Engine - Torque Description Thread size Torque Angle ( 125 - 135 °) + Bolt, cylinder head (C1) 1.25 40 N·m (354 lb in) ( 135 - 145 °) Bolt, main bearing caps (C2) 1.25 80 N·m (708 lb in) 90 °...

  • Page 29: General Specification

    Engine - Engine and crankcase Crankcase - General specification Crank gear Crankshaft - bearings Main journal diameter 79.791 - 79.810 mm (3.141 - 3.142 in) 0.254 mm (0.010 in) – 0.508 mm (0.020 in) – Main journal undersize 0.762 mm (0.030 in) – 1.016 mm (0.040 in) Main bearing wall thickness 2.168 - 2.178 mm (0.085 - 0.086 in)
  • Page 30 Engine - Engine and crankcase Big end bore diameter 67.407 - 67.422 mm (2.654 - 2.654 in) Maximum connecting rod axis misalignment at ± 0.0700 mm (0.0028 in) 125.000 mm (4.921 in) Maximum connecting rod weight difference over a complete set from the same engine 25.00 g (0.88 oz) NOTE: 6500 Big end bearing is without hole Pistons...

  • Page 31: Static Description

    Crankshaft assembly The crankshaft is supported in the cylinder block by 5 and 4 main bearings in 7500 and 5500 engines respectively. The crankshaft is manufactured from steel with machined finished crank webs. End thrust is controlled by a thrust bearing incorporated in the centre main bearing of the crankshaft in 7500 engine and in the second main bearing from flywheel side in 5500 / 6500 engine.
  • Page 32 Engine - Engine and crankcase Connecting rods Connecting rods “Wedge” shaped at the small end has been designed to reduce the reciprocating weight at the piston end. The connecting rods are heavy beam construction and are assembled as a matched set to each engine, attached to the crankshaft, by means of insert type bearings.
  • Page 33 Engine - Engine and crankcase NDIL14TR00001FA Timing gears The crankshaft timing gear is heated and press fitted on to the front of the crankshaft, to a high degree of accuracy during manufacturing. This enables precise timing being maintained during the life of the engine. The crankshaft gear drives the idler gear, which is attached to the front of cylinder block.
  • Page 34 Engine - Engine and crankcase NDIL14TR00210FB Filter Oil pressure sensor Pump Suction filter Turbocharger Oil filter cap Filter relief valve Breather cap Dipstick Cooling system The function of the water pump mounted at the front of the engine, is to maintain a continuous flow of water around the cooling system.
  • Page 35 Engine - Engine and crankcase coolant passes down through the radiator cores, which are exposed to the air as it is drawn through the radiator by the fan. NOTE: Do not operate an engine without a thermostat. The cooling system incorporates a drain plug, on the left hand side of the cylinder block.
  • Page 36 Engine - Engine and crankcase NDIL14TR00005FA Fuel system The diesel fuel system consists of fuel tank, lift pump, fuel filters, mico rotary type fuel injection pump, fuel injectors, and interconnecting tubes and lines. The fuel injection pump is pressure fed from the lift pump. Fuel flows from the fuel tank to the sediment separator (incorporated in lift pump), through the lift pump, then through the primary fuel filter and then to secondary fuel filter.
  • Page 37 Engine - Engine and crankcase Fuel Filters Spin-on type fuel filters situated to the right-hand side of the engine, receives fuel from lift pump. From the filter head the fuel is diverted down through the filter element and into the base chamber. The filtered fuel then flows up the centre tube of the element to the filter head outlet and into the injection pump.

  • Page 38: Service Instruction

    Engine - Engine and crankcase Engine - Service instruction In the following procedures and illustrations the engine in the main is shown removed from the tractor. However there are certain operations that can per- formed with the engine still in the tractor, or separated at the connection to the front axle support, or separated from the transmission housing.

  • Page 39: Remove

    Engine - Engine and crankcase Engine - Remove WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear.
  • Page 40 Engine - Engine and crankcase 4. Disconnect battery terminals (1) and (2). NOTICE: Always disconnect the negative cable (1) first. NDIL14TR00009AB 5. Loosen silencer mounting clamp bolts (1) and remove the silencer assembly. NDIL14TR00010AB 6. Disconnect electric connections of centre harness (1). NDIL14TR00011AB 7.
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
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